Toro 72in Recycler Kit, Z Master G3 Mower Installation guide

Brand: Toro

Model: 72in Recycler Kit, Z Master G3 Mower

Type: Installation guide

Toro 72in Recycler Kit, Z Master G3 Mower is designed to help you achieve a beautiful, healthy lawn. With its 72-inch cutting width, it can quickly and easily mow large areas of grass. The recycler blades cut and recut grass clippings into tiny pieces, which are then returned to the lawn as a natural fertilizer. This helps to reduce the need for chemical fertilizers and promotes a lush, green lawn. The kit also includes baffles and kickers to improve the airflow and ensure that the grass clippings are evenly distributed.

FormNo.3437-397RevA

60and72inRecycler

Kit

ZMaster

G3andGrandStand

Mower

ModelNo.139-6655

ModelNo.139-6659

InstallationInstructions

Important:Thiskitdoesnotcomewiththerecyclerblades.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Raisethemowerforaccess

(GrandStandMowersOnly).

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingbafes.

Nopartsrequired

–

DrillholesforG3mowerdecks.

Dischargeplate1

Coverplate

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(5/16x7/8inch)

Smallangenut(3/8inch)

Flangenut(5/16inch)

Largeangenut(3/8inch)

Carriagebolt(3/8x1inch)

Installthedischargeplate.

Leftbafe

Centerbafe

Rightbafe

Smallangenut(3/8inch)

Carriagebolt(3/8x1inch)

Bolt(3/8x1inch)

Largeangenut(3/8inch)

Installthebafes.

Kickers2

Carriagebolt(5/16x7/8inch)

Locknut(5/16inch)

Installthekickersonthe72-inch

mowers.

Nopartsrequired

–

Tightenallfasteners.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3437-397*A

RaisingtheMowerfor

Access(GrandStand

MowersOnly)

NoPartsRequired

Procedure

Thefrontofthemowercanberaisedandsupported

onitsbackforaccessunderthemachinefor

maintenance.

WARNING

Themachinecouldfallontosomeoneand

causeseriousinjuryordeath

•Alwaysturntheengineoff,setthe

parkingbrake,andremovethekeybefore

performinganymaintenancetothemower.

•Useextremecautionwhenthemachine

israisedandsupportedonitsback.The

bladesandmovingpartsareexposedand

couldcauseinjury.

•Usethispositiononlyforcleaning,

removingbladesorbafesand

maintenance.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethebatteryfromthemachine;referto

theOperator’sManual.

4.Raisethemowerdecktothehighestposition.

5.Drainthefuelfromthefueltank.Referto

DrainingtheFuelT ankintheOperator’sManual.

6.Removethecapofthehydraulictankandplace

apieceofplasticovertheopeningandinstall

thehydrauliccap.Thiswillsealthehydraulic

tankandpreventuidfromleakingout.

g009434

Figure1

GrandstandMowersOnly

1.Cap

3.Hydraulictank

2.Pieceofplastic

7.With2people,raisethefrontofthemowersoit

restsonthedrivetiresandwiththeplatformin

theupposition.

g009461

Figure2

GrandStandMowersOnly

1.Ensurethebatteryis

removed

2.Withtwopeople,liftthe

frontendofthemower

(ensurethemowerdeckis

inthehighestposition)

PreparingtheMachine

NoPartsRequired

Procedure

1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andengagethe

parkingbrake.

2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating

position.

3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.

4.Cleanthemachineofanydebrisonthedecktoeaseinstallation.

5.Removetheexistingblades;refertotheOperator’sManual.

RemovingtheExisting

Bafes

NoPartsRequired

Procedure

Note:Removethenutsrstbeforeremovingbolts.

1.Removetheangenutsholdingthebafesin

place(Figure3).

2.Removethecamlockandwasherbyunscrewing

itfromtheadjustableowbafe(Figure3).

Note:Forcertainmodelsofmowerdecks,

removethenut,knob,andwasherifacamlock

isnotpresent.

3.Removetheboltsholdingthebafesinplace

(Figure3).

Note:Savethebafesandhardware.

4.Afterremovingthedischargebafe,installthe

nutsandboltsbackintothemowerdeck(Figure

3).

g309824

Figure3

1.Dischargebafe

DrillingHolesforG3Mower

Decks

NoPartsRequired

Procedure

1.Checktheholediametersinthelocationsshown

inFigure4.

2.Drilltheholestothespecieddiameterinthe

locationsshowninFigure4.

g010808

Figure4

1.Drillthisholeto3/8ich

diameter

2.Drillthisholeto7/16inch

diameter

InstallingtheDischarge

andCoverPlate

Partsneededforthisprocedure:

1Dischargeplate

Coverplate

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(5/16x7/8inch)

Smallangenut(3/8inch)

Flangenut(5/16inch)

Largeangenut(3/8inch)

Carriagebolt(3/8x1inch)

Procedure

1.Installthedischargeplatetotheoutsideofthe

mountingbracketwith2carriagebolts(3/8x

1-1/4inches)and2smallangenuts(3/8inch)

(Figure5).

2.Installthetabtotheinsideofthemowerdeck

with1carriagebolt(5/16x7/8inch)and1small

angenut(5/16inch)(Figure5).

g010685

Figure5

1.Carriagebolt(3/8x1-1/4

inches)

4.Carriagebolt(5/16x7/8

inch)

2.Dischargeplate

5.Flangenut(5/16inch)

3.Smallangenut(3/8inch)

6.Ensurethetabis

positionedinsidethe

mowerdeck

3.IfyouhavetheslotshowninFigure6,installthe

coverplateusing2carriagebolts(3/8x1inch)

and2largeangenuts(3/8inch)

g010702

Figure6

1.Carriagebolt(3/8x1inch)3.Largeangenut(3/8inch)

2.Coverplate

InstallingtheBafes

Partsneededforthisprocedure:

Leftbafe

Centerbafe

Rightbafe

Smallangenut(3/8inch)

Carriagebolt(3/8x1inch)

Bolt(3/8x1inch)

Largeangenut(3/8inch)

Procedure

Note:Looselyinstallthebafestoalignthebafeswithallholesinthemower(Figure7).

1.Positiontherightbafeintothemower.

2.Looselyinstalltherightbafetothedischargeplatewith1carriagebolt(3/8x1inch)andasmallange

nut(3/8inch)(Figure7).

3.Looselyinstalltherightbafetothetopofthemowerdeckwith1carriagebolt(3/8x1inch)and1

largeangenut(3/8inch)(Figure7).

4.Looselyinstalltherightbafetothemowerdeckwith1carriagebolt(3/8x1inch)and1smallange

nut(3/8inch)(Figure7).

5.Positiontheleftbafeintothemower.

6.Looselyinstalltheleftbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallange

nut(3/8inch)(Figure7).

7.Looselyinstalltheleftbafetothemowerdeckwith2carriagebolts(3/8x1inch)and2smallange

nuts(3/8inch)(Figure7).

8.Positionthecenterbafeintothemower.

9.Looselyinstallthecenterbafetotheleftbafewith1carriagebolt(3/8x1inch)and1smallange

nut(3/8inch)(Figure7).

g010688

Figure7

1.Smallangenut(3/8inch)3.Bolt(3/8x1inch)5.Rightbafe

2.Carriagebolt(3/8x1inch)4.Leftbafe6.Largeangenut(3/8inch)

10.Looselyinstallthecenterbafetotherightbafewith1carriagebolt(3/8x1inch)and1smallange

nut(3/8inch)(Figure8).

11.Looselyinstallthecenterbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallange

nut(3/8inch)(Figure8).

g010689

Figure8

GrandStandmowerdeckshown

1.Rightbafe3.Leftbafe5.Bolt(3/8x1inch)

2.Smallangenut(3/8inch)4.Centerbafe6.Carriagebolt(3/8x1inch)

InstallingtheKickerson

the72-inchMowers

Partsneededforthisprocedure:

2Kickers

Carriagebolt(5/16x7/8inch)

Locknut(5/16inch)

Procedure

Installandsecurethekickersusing4carriagebolts

(5/16x7/8inch)and4locknuts(5/16inch)asshown

inFigure9.

g016204

Figure9

1.Carriagebolts(5/16x7/8

inch)

2.Kickers

TighteningallFasteners

NoPartsRequired

Procedure

1.Tightenallnutsandboltsforthebafes.Refer

toInstallingtheBafessections.

2.ForGrandStandmowers,lowerthemachine,

removetheplasticfromthehydraulictank,and

connectthebattery.

3.ForGrandStandmowers,placethebatteryonto

themachine.

4.Securethebatterywiththeholddownplate,

j-bolts,andlocknuts.

5.First,installthepositive(red)batterycableto

positive(+)batteryterminalwithanut,washer

andbolt.Slidetherubbercoveroverthepost.

6.Theninstallthenegativebatterycableand

groundwiretothenegative(-)batteryterminal

withanut,washerandbolt.Slidetherubber

coveroverthepost.

Toro 72in Recycler Kit, Z Master G3 Mower Installation guide

Toro 72in Recycler Kit, Z Master G3 Mower Installation guide

Toro 72in Recycler Kit, Z Master G3 Mower Installation guide

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