FormNo.3379-623RevA
IndustrialWorkman
®
HDX-D
UtilityVehiclewithBed
ModelNo.07379—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3379-623*A
Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
Introduction
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
3
Contents
Introduction..................................................................2
Safety...........................................................................5
SafeOperatingPractices...........................................5
Supervisor’sResponsibilities.....................................5
BeforeOperating....................................................5
Operation...............................................................6
Maintenance...........................................................7
SoundPressure.......................................................7
Vibration................................................................7
SoundLevelCertication.........................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1CheckingtheFluidLevels.....................................13
ProductOverview.........................................................14
Controls...............................................................14
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................17
CheckingtheEngine-oilLevel..................................17
AddingFuel...........................................................18
CheckingtheCoolantLevel.....................................19
CheckingtheTransaxle/HydraulicFluid
Level.................................................................19
CheckingtheHigh-owHydraulicFluid(Ifso
equipped)..........................................................20
CheckingtheFront-differential-oilLevel
(Four-wheel-driveModelsOnly)...........................20
CheckingtheTorqueoftheWheelNuts.....................21
CheckingtheTirePressure......................................21
CheckingtheBrakeFluid.........................................21
Pre-startingChecks.................................................22
StartingtheEngine.................................................22
DrivingtheVehicle.................................................22
StoppingtheVehicle...............................................23
StoppingtheEngine...............................................23
Break-inNewVehicle.............................................23
CheckingtheInterlockSystem.................................23
OperatingCharacteristics........................................23
Passengers.............................................................24
Speed....................................................................24
TurningtheVehicle................................................25
BrakingtheVehicle.................................................25
PreventingTipOvers..............................................25
OperatingtheVehicleonHills..................................25
LoadingontoandDumpingFromthe
Vehicle..............................................................26
FourWheelDrive(Four-wheel-driveModels
Only)................................................................26
TransportingtheVehicle.........................................26
TowingtheVehicle.................................................27
TowingaTrailerwiththeVehicle..............................27
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
Heavy-dutyOperation............................................30
PremaintenanceProcedures........................................30
RemovingtheFullBed............................................30
InstallingtheFullBed.............................................30
JackingUptheVehicle............................................31
RemovingtheHood...............................................31
Lubrication...............................................................32
GreasingBearingsandBushings...............................32
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ChangingtheEngineOilandFilter...........................35
FuelSystemMaintenance...........................................36
FuelLinesandConnections.....................................36
ServicingtheWaterSeparator/FuelFilter...................36
ElectricalSystemMaintenance....................................37
Fuses....................................................................37
JumpStartingtheVehicle.........................................38
ServicingtheBattery...............................................38
DriveSystemMaintenance.........................................39
ChangingtheFrontDifferentialOil
(Four-wheel-driveModelsOnly)...........................39
InspectingtheConstantVelocityBoot
(Four-wheel-driveModelsOnly)...........................39
AdjustingtheShiftCables........................................40
AdjustingtheHigh–LowCable................................40
InspectingtheTires................................................40
CheckingtheFrontWheelAlignment........................40
CoolingSystemMaintenance......................................41
RemovingDebrisfromtheCoolingSystem................41
ChangingtheEngineCoolant...................................42
BrakeMaintenance....................................................43
AdjustingtheParkingBrake.....................................43
AdjustingtheBrakePedal........................................44
BeltMaintenance......................................................44
AdjustingBelts.......................................................44
ControlsSystemMaintenance.....................................45
AdjustingtheAcceleratorPedal................................45
AdjustingtheClutchPedal.......................................45
ConvertingtheSpeedometer....................................46
HydraulicSystemMaintenance....................................46
ChangingtheHydraulicFluidandCleaningthe
Strainer..............................................................46
ReplacingtheHydraulicFilter..................................47
ChangingtheHigh-owHydraulicOilandFilter
(Ifsoequipped)..................................................47
Storage........................................................................49
Schematics...................................................................50
4
Safety
ThismachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A
•ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
•ANSI/UL558;InternalCombustionEnginePowered
IndustrialTrucks
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roads,orhighways.
Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallydependuponthe
designandcongurationofthemachine,thesefactorsalso
dependupontheawareness,concern,andpropertrainingof
thepersonnelinvolvedintheoperation,maintenanceand
storageofthemachine.Improperuseormaintenanceofthe
machinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwiththisvehicle.
NotalltheattachmentsthatadapttotheWorkmanare
coveredinthismanual.SeethespecicOperator’sManual
providedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions.
Supervisor’sResponsibilities
•Makesurethatalloperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelsonthe
vehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.,slopes
toosteepforvehicleoperation).Usethe3rdhighlockout
switchifdrivingathighspeedcouldendangeryouand
othersordamagethevehicle.
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToroCompany,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
vehicle.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,theoperator,
and1passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthevehicle.
•Neveroperatethevehiclewhenundertheinuenceof
drugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.If
ashield,asafetydevice,oradecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbeforeoperating
themachine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
5
stopusingthevehicle.Makesurethattheproblemis
correctedbeforeoperatingthevehicleortheattachment.
•Sincedieselfuelishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoabout1inchbelow
thetopoftank(bottomofllerneck).Donot
overllthetank.
–Wipeupanyspilledfuel.
•Operatethevehicleonlyoutdoorsorinawell-ventilated
area.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Removethe
equipmentfromvehiclebedbeforellingthetank.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchmalfunctions,replacetheswitch
beforeoperatingthemachine.
Operation
•Theoperatorandpassengershoulduseseatbeltsand
remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxoron
attachments.Rememberthatyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagethePTO(ifsoequipped)andreturn
thehandthrottlelevertotheOffposition(ifso
equipped).
–MovetheshiftlevertotheNeutralpositionandpress
theclutchpedal.
–Keepyourfootofftheacceleratorpedal.
–TurntheignitionswitchtotheOnposition.When
theglowplugindicatorgoesoff,theengineisready
tostart.
–TurntheignitionkeytotheStartposition.
Note:Theglowplugindicatorwillturnonforan
additional15secondswhenyoureturntheswitchtothe
Onposition.
•Usingthemachinedemandsattention.Failuretooperate
vehiclesafelymayresultinanaccident,tippingoverof
thevehicle,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsothatotherpersonsknowwhatyou
plantodo.Obeyalltrafcrulesandregulations.
–Neveroperatethevehicleinornearanareawhere
thereisdustorfumesintheair,whichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangs,such
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethatthereisenoughroomover-headto
easilyclearthevehicleandyourhead.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengine,transaxle,radiator,muferor
mufermanifoldwhiletheengineisrunningorsoon
6
afterithasstopped,becausetheseareasmaybehot
enoughtocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingofftheseat:
–Stopthemachine.
–Shutofftheengineandwaitforallmovementtostop.
–Settheparkingbrake.
–Removethekeyfromtheignition.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitiontopreventaccidentalstartingof
theengine.
•Makesurethatallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompin-holeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskin,itmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjury;otherwise,gangrenemayresult.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,anddirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandfromanymoving
parts.Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorifassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
ToroCompany.
•ThisvehicleshouldnotbemodiedwithoutThe
ToroCompany’sauthorization.Directanyinquiries
toTheToroCompany,CommercialDivision,Vehicle
EngineeringDept.,8111LyndaleAve.So.,Bloomington,
Minnesota55420–1196USA
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof82
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.41m/s
2
•Measuredvibrationlevelforlefthand=0.2m/s
2
•UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBody
•Measuredvibrationlevel=0.3m/s
2
•UncertaintyValue(K)=0.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
SoundLevelCertication
WhentestedperITSDFB56-11-5-2005thevehiclemeets
Alcoa30.3.2Section4.1.2aforenginespeedsupto:
•3650withoutcab@80dBA
•2850withcab@80dBA
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
115-2047
1.Warning—donottouchthehotsurface.
93-9084
1.Liftpoint
2.Tie-downpoint
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800psi).
2.CouplerA
3.CouplerB
115-7740
1.Warning—maximumtrailerweightis680kg(1500lb),
maximumtongueweightis90kg(200lb).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1500lb),maximumtrailerweightwithtrailer
brakesis1591kg(3500lb),maximumtongueweightwith
trailerbrakesis273kg(600lb).
8
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.
3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed32
kph(20mph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
9
115-7813
1.Poweroutlet10A5.Lights,brake15A
2.Switchedpower10A
6.Hazard10A
3.Fuelpump,supervisor
switch10A
7.4WD,Transmission10A
4.Horn,powerpoint15A
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
10
106-2355
1.Slow
3.Transmission—thirdhigh;
nofastspeed
2.Fast
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
115-7756
1.Highowhydraulics—engaged
11
106-2377
1.Locked
8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)
13.Transmission—lowspeed
7.Disengage14.Parkingbrake
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Checktheuidlevels
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Readthemanualbeforeoperatingthevehicle.
PartsManual1
Usethemanualtoreferencethepartnumbers.
OperatorTrainingMaterial
1
Viewthemanualbeforeoperatingthemachine.
Note:Determinetheleftandrightsideofthemachinefrom
thenormaloperatingposition.
1
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-oilLevel
(page17).
2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted;refertoCheckingthe
Transaxle/HydraulicFluidLevel(page19).
3.Checkthebrakeuidlevelbeforetheengineisrst
started;refertoCheckingtheBrakeFluid(page21).
13
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure3)givesyoutheabilityto
varytheengineandgroundspeedofthevehiclewhenthe
transmissionisingear.Pressingthepedalincreasesengine
speedandthegroundspeed.Releasingthepedaldecreases
theenginespeedandthegroundspeedofthemachine.
Figure3
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Presstheclutchpedal(Figure3)fullytodisengagetheclutch
whenstartingtheengineorshiftingthetransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.
BrakePedal
Usethebrakepedal(Figure3)toapplytheservicebrakes
tostoporslowthevehicle.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever(Figure
4)intothedesiredgearselection.Adiagramoftheshift
patternisindicatedbelow.
Figure4
Important:Donotshiftthetransaxletothereverseor
forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake(Figure
5)mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicle
onasteepgrade,applytheparkingbrake.Also,shiftthe
transmissioninto1stgearonauphillgradeorreverseona
downhillgrade.Placechocksatthedownhillsideofthe
wheels.
Figure5
1.Gearshiftlever3.High–lowrangeshifter
2.Parkingbrake
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure5).
•Thevehiclemustbecompletelystoppedbeforeshifting
betweenHighandLowrange.
14
•Shiftonlyonlevelground.
•Pressclutchpedalfully.
•MovetheleverfullyforwardforHighandfullyrearward
forLow.
Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.
Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).
Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure6)tostartandstoptheengine.
Ithasthreepositions:Off,On/Preheat,andStart.Rotate
thekeyclockwisetotheStartpositiontoengagethestarter
motor.Releasethekeywhentheenginestarts.Thekeywill
moveautomaticallytotheOnposition.Toshuttheengine
off,rotatethekeycounterclockwisetotheOffposition.
Figure6
1.Highow
hydraulicsswitch
(Optional)
8.Ignitionswitch
2.Horn9.Powerpoint
3.Tachometer10.3rdhighlockoutswitch
4.Hourmeter
11.Oilpressurewarninglight
5.Speedometer12.Glowplugindicator
6.Coolanttemperature
gaugeandlight
13.Chargeindicator
7.Fuelgauge
HourMeter
Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure6)startstofunctionwheneverthekeyswitchis
rotatedtotheOnpositionoriftheengineisrunning.
ThirdHighLockoutSwitch
Movethe3rdhighlockoutswitch(Figure6)totheslow
positionandremovethekeytopreventtheuseofthirdgear
whenintheHighrange.Theenginewillshutoffiftheshift
leverismovedtothirdgearwheninHighrange.Thekeyis
removableineitherposition.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure6)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.Theoilpressurelightshould
glowred.Ifthelightdoesnotfunction,eitherabulb
isburnedoutorthereisamalfunctioninthesystem
whichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.
LowOilPressureShutDown
Iftheengineoilpressuredropsbelowasafelevel,formore
than10seconds,theenginewillshutdown.Contactyour
localTorodistributorforassistance.
GlowPlugIndicator
Glowplugindicator(Figure6)willglowredwhentheglow
plugsareactivated.
Important:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Onposition.
CoolantTemperatureGaugeandLight
Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure6).
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.
ChargeIndicator
Thechargeindicatorilluminateswhenthebatteryisbeing
discharged.Ifthelightilluminatesduringoperation,stopthe
vehicle,turnofftheengineandcheckforpossiblecauses,
suchasthealternatorbelt(
Figure6).
Important:Ifthealternatorbeltislooseorbroken,
donotoperatethevehicleuntiladjustmentorrepairis
15
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Checktheoperationofwarninglightsasfollows:
•Applytheparkingbrake.
•TurntheignitionkeytotheOn/Preheatposition,butdo
notstarttheengine.Thecoolanttemperature,charge
indicator,andoilpressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhentheignitionswitchisintheOn/Preheat
position(Figure6).Redindicateslowfuellevelandblinking
redindicatesnearempty.
High-owHydraulicsSwitch(Ifso
equipped)
Turnontheswitchtoactivatethehighowhydraulics(Figure
6).
HornButton
Pressingthehornbuttonactivatesthehorn(Figure6).
Tachometer
Registerstherpmoftheengine(Figure6&Figure7).White
triangleindicatesthedesiredrpmforPTOoperation(Figure
7).
Figure7
1.Rpmoftheengine2.3300rpmfor540rpmPTO
operation
Speedometer
Registersthegroundspeedofthevehicle(Figure6).The
speedometerisinmphbutcaneasilyconvertedtokph.Refer
toConvertingtheSpeedometer(page46).
PowerPoint
Usethepowerpoint(Figure6)topoweroptional12volt
electricalaccessories.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard(Figure
8).
Figure8
1.Passengerhandhold
2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure9).
Figure9
1.Seatadjustinglever
16
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth160cm(63inches)
OverallLength
w/obed:326cm(128.25inches)
w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)
BaseWeight(Dry)819kg(1806lb)
RatedCapacity
(includes200lb.
operator,200lb.
passengerandloaded
attachment).
1381kg(3044lb)
Maximum.Gross
VehicleWeight
2200kg(4,850lb)
TowCapacityTongueweight272kg(600lb)
Maximumtrailerweight1587kg
(3,500lb)
GroundClearance18cm(7inches)w/noload
WheelBase
118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches)
Rear:121cm(47.7inches)
Height
190.5cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.
CheckingtheEngine-oilLevel
ServiceInterval:Beforeeachuseordaily
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheFullandAddmarks,noadditionaloilisrequired.
TheengineusesanyDetergentdieselengineoil(APIservice
CH-4orhigher).Chooseaviscosityaccordingtothetable
inFigure10.
Figure10
1.Positionthemachineonalevelsurface.
2.Removethedipstickandwipeitwithacleanrag.Insert
thedipstickintothetubeandmakesureitisseated
fully.Removethedipstickandchecktheleveloftheoil.
3.Iftheoillevelislow,removethellercap(
Figure11)
andaddenoughoiltoraisetheleveltotheFullmark
onthedipstick.
17
Figure11
1.Fillercap
4.Installthedipstickrmlyinplace.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:22l(5.85gallons).
Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.
Useofsummergradefuelabove-7°C(20°F)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandgas
tankorconditioneropening.
•Keepfuelawayfromyoureyesandskin.
DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.
•Beforeremovingthefueltankcap,makesure
thevehicleispositionedonalevelsurface.Open
thefueltankcapslowly.
•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis25mm(1inch)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsthefueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Paintedsurfacesmaybedamagedbybiodieselblends.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
1.Cleantheareaaroundthefueltankcap.
2.Removethefueltankcap(Figure12).
18
Figure12
1.Fueltankcap
3.Fillthetanktoaboutoneinchbelowthetopofthe
tank,(bottomofthellerneck),theninstallthecap.
Donotoverll.
4.Wipeupanyfuelthatmayhavespilledtopreventa
rehazard.
CheckingtheCoolantLevel
ServiceInterval:Beforeeachuseordaily
Coolingsystemcapacity:3.7l(4qt)
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.
1.Parkthemachineonalevelsurface.
CAUTION
Iftheenginehasbeenrunning,the
pressurized,hotcoolantcanescapeandcause
burns.
•Donotopentheradiatorcap.
•Allowtheenginetocoolatleast15minutes
oruntiltheradiatorcapiscoolenoughto
touchwithoutburningyourhand.
•Usearagwhenopeningthereservetank
cap,andopenthecapslowlytoallow
steamtoescape.
•Donotcheckthecoolantlevelatthe
radiator;onlycheckthecoolantlevelatthe
reservetank.
2.Checkthecoolantlevelatthereservetank(Figure13).
Thecoolantshouldbeuptothebottomoftheller
neck.
Figure13
1.Coolantreservetank
3.Ifthecoolantislow,removethereservetankcapand
adda50/50mixtureofwaterandpermanentethylene
glycolantifreeze.Donotoverll.
4.Installthereservetankcap.
Checkingthe
Transaxle/HydraulicFluid
Level
ServiceInterval:Beforeeachuseordaily
ThetransaxlereservoirislledwithDexronIIIATF.Check
thelevelbeforetheengineisrststartedandevery8hoursor
daily,thereafter.Capacityofsystemis.
Transaxlereservoircapacity:7.5qt(7l).
1.Positionthevehicleonalevelsurface.
2.Cleantheareaaroundthedipstick(
Figure14).
Figure14
1.Dipstick
3.Unscrewthedipstickfromthetopofthetransaxleand
wipeitwithacleanrag.
19
4.Screwthedipstickintothetransaxleandensurethat
itisfullyseated.
5.Unscrewthedipstickandchecktheuidlevel.
Theuidshouldbeuptotopoftheatportionof
thedipstick.
6.Ifthelevelislow ,addenoughuidtoachievethe
properlevel.
CheckingtheHigh-ow
HydraulicFluid(Ifso
equipped)
ServiceInterval:Beforeeachuseordaily
Thehighowhydraulicsreservoirislledwithapproximately
15l(4USgallons)ofhighqualityhydraulicuid.Checkthe
levelofhydraulicuidbeforetheengineisrststarted
anddailythereafter.
1.Cleantheareaaroundthellerneckandthecapof
thehydraulictank(Figure15).Removethecapfrom
thellerneck.
Figure15
1.Cap
2.Removethedipstick(Figure15)fromthellerneck
andwipeitwithacleanrag.Insertthedipstickinto
thellerneck;thenremoveitandchecktheuidlevel.
Theuidlevelshouldbebetweenthetwomarkson
thedipstick.
3.Ifthelevelislow,addtheappropriateuidtoraise
theleveltotheuppermark.RefertoChangingthe
HydraulicFluidandCleaningtheStrainer(page46)
4.Installthedipstickandcapontothellerneck.
5.Starttheengineandturnontheattachment.Letthem
runforabouttwominutestopurgeairfromthesystem.
Stoptheengineandattachmentandcheckforleaks.
Important:Thevehiclemustberunningbefore
startingthehighowhydraulics.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.
•Makesureallhydraulicuidhosesand
linesareingoodconditionandallhydraulic
connectionsandttingsaretightbefore
applyingpressuretothehydraulicsystem.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks.
•Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.
•Seekimmediatemedicalattentionifuid
isinjectedintoyourskin.
Checkingthe
Front-differential-oilLevel
(Four-wheel-driveModels
Only)
ServiceInterval:Every100hours/Monthly(whichever
comesrst)
ThedifferentialislledwithMobil424hydraulicoil.
1.Positionthevehicleonalevelsurface.
2.Cleantheareaaroundthell/checkplugonsideof
thedifferential(
Figure16).
Figure16
1.Fill/checkplug
2.Drainplug
3.Removethell/checkplugandcheckthelevelofthe
oil.Theoilshouldbeuptohole.Iftheoilislow,add
Mobil424hydraulicoil.
4.Installthell/checkplug.
20
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