Toro Bagger Kit, Z Master 4000 Series Riding Mower User manual

Brand: Toro

Model: Bagger Kit, Z Master 4000 Series Riding Mower

Category: Air blowers/dryers

Type: User manual

Toro Bagger Kit, Z Master 4000 Series Riding Mower allows you to conveniently collect grass clippings, leaves, and debris while mowing your lawn. The kit includes all the necessary hardware to mount the bagger to your mower, as well as two durable collection bags for easy disposal of clippings. With its large capacity, the Toro Bagger Kit helps you to maintain a clean and manicured lawn while saving time and effort.

FormNo.3443-711RevA

BaggerKit

ZMaster

4000SeriesRidingMower

ModelNo.78463—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3443-711*

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

andFigure2identifythelocationofthemodeland

serialnumbersontheproduct.Writethenumbersin

thespaceprovided.

g341471

Figure1

1.Baggermodelandserialnumberlocation

g341472

Figure2

1.Blowermodelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure3)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

g000502

Figure3

Safety-alertsymbol

Contents

Safety.......................................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................7

1PreparingtheMachine.....................................9

2InstallingtheROPSPivotShoulder

Bolts................................................................9

3InstallingtheWeights.......................................9

4InstallingtheBaggerSupportsand

Brackets........................................................10

5InstallingtheBaggerFrame...........................12

6InstallingtheBags.........................................13

7InstallingtheHitchCover...............................13

8RemovingtheExistingBeltCover,Bracket,

andDischargeChute....................................14

9InstallingtheBlower-PulleyAssemblyand

Belt-CoverBracket........................................15

10InstallingtheBafe.......................................18

11InstallingtheBlowerAssembly.....................19

12InstallingtheBlowerBelt,Spring,and

Blower-BeltCover.........................................20

13InstallingtheDischargeTubes.....................22

14AdjustingtheParkingBrake.........................24

15CheckingtheTirePressure..........................24

Operation................................................................25

EmptyingtheGrassBags.................................25

ClearingObstructionsfromtheBagger

System..........................................................26

RemovingtheBagger.......................................26

TransportingtheMachine.................................26

OperatingTips.................................................27

Maintenance...........................................................28

RecommendedMaintenanceSchedule(s)...........28

CleaningtheHoodScreen................................28

InspectingtheBaggerAttachment....................29

CleaningtheBaggerandBags.........................29

InspectingtheBlowerBelt................................29

ReplacingtheBlowerBelt.................................29

GreasingtheIdlerArm......................................30

InspectingtheBagger.......................................30

InspectingtheMowerBlades............................30

SelectingtheMowerBlades.............................30

ReplacingtheGrassDeector..........................31

Storage...................................................................31

Troubleshooting......................................................32

Safety

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety

signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating

characteristicsandthestabilityofthemachine.

•Followthemanufacturer'srecommendations

foraddingorremovingwheelweightsor

counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol

oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Be

suretotravelintherecommendeddirectionon

hillsides.Turfconditionscanaffectthestabilityof

themachine.Useextremecautionwhileoperating

neardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,direction,

orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do

notmakeadjustmentswiththeenginerunning.

•Parkthemachineonalevelsurface,disengage

thedrives,shutofftheengine,leavetheoperator’s

position,andchockthewheelsbeforeperforming

anytasksuchasemptyingthegrasscatcheror

uncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstall

anydischargedeectororguardthatmighthave

beenremovedtoinstallthegrasscatcher.Donot

operatethemowerwithouteithertheentiregrass

catcherorthegrassdeectorinplace.

•Shutofftheenginebeforeremovingthegrass

catcheroruncloggingthechute.

•Donotleavegrassinthegrasscatcherfor

extendedperiodsoftime.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose

youtomovingpartsorallowobjectstobethrown.

Frequentlycheckcomponentsandreplacewith

themanufacturer'srecommendedparts,when

necessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal133-8061

133-8061

decal126-4662

126-4662

1.Warning—readtheOperator’sManualforthecorrect

quantityofcounterbalanceweight(s).

2.Lossoftractionandsteeringorreducedstabilityhazard—Ez

Vaccounterbalanceweight(s)installedwithouttheEzVac

maycauselossoftractionandsteeringcontrol.TheEzVac

installedwithouttheEzVaccounterbalanceweight(s)can

causereducedstability.Installweight(s)onlywhentheEz

Vacisinstalled.

decal126-9451

126-9451

1.Thrownobjectshazard—Donotruntheblowerwithoutthe

entirecollectionsysteminstalledandlatched.

2.Warning–ReadtheOperator’smanualaboutcounterbalance

weightinstallation.

3.Lossoftractionandsteeringorreducedstabilityhazard–Ez

Vaccounterbalanceweight(s)installedwithouttheEzVac

maycauselossoftractionandsteeringcontrol.TheEzVac

installedwithouttheEzVaccounterbalanceweight(s)can

causereducedstability.Installweight(s)onlywhentheEz

Vacisinstalled.

decal126-4659

126-4659

1.Warning—hotpulley;allowtocool.

decal126-4853

126-4853

1.Impeller/Rotatingbladeshazard—keephandsawayfrom

movingparts.Keepallsafetydevicesinplaceandworking.

Donotreachintotheblowerunlesstherotationindicator

hasstopped.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal126-9595

126-9595

1.Rotationindicator

2.Impeller/RotatingBladeshazard-Keephandsawayfrom

movingparts.Keepallsafetydevicesinplaceandworking.

Donotreachintotheblowerunlesstherotationindicator

hasstopped.DisengagethePTO,shutofftheengine,

removethekey,andwaitforallmovingpartstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Shoulderbolt

Wavewasher2

Locknut(1/2inch)

InstalltheROPSpivotshoulderbolt.

Weight2

Carriagebolt(3/8x1inch)

Flangenut(3/8inch)

Installtheweights.

Lowersupport2

Uppersupport1

Left,upperbracket

Right,upperbracket1

Backerplate2

Carriagebolt(5/16x2-1/4inches)

Flangenut(5/16inch)

Plainwasher4

Hex-headbolt(5/16x3-1/4inches)

Flange-headbolt(3/8x1-1/4inches)

Locknut(3/8inch)

Flange-headbolt(5/16x1inch)

Installthebaggersupportsandbrackets.

Bagsupport1

Lock-pinassembly2

Installthebaggerframe.

Bags2Installthebags.

Hitchcover1Installthehitchcover.

Nopartsrequired

–

Removetheexistingbeltcover,bracket,

anddischargechute.

Blowerpulley1

Pulleymount1

Locknut(3/8inch)

Belt-coverbracket1

Speednut

Carriagebolt(1/4x3/4inch)

Locknut(1/4inch)

Installtheblower-pulleyassembly.

Bafe

Carriagebolt(5/16x7/8inch)

Flangenut(5/16inch)

Carriagebolt(3/8x7/8inch)

Flangenut(3/8inch)

Installthebafe.

Blowerassembly1

Pivotpin1

Rollpin1

Installtheblowerassembly.

Blower-beltcover1

Coverknob

Installthebaggerbelt,spring,and

blower-beltcover.

ProcedureDescription

Qty.

Use

Uppertube1

Lowertube1

Bolt(#10x3/4inch)

Locknut(#10)

Washer(7/32inch)

Installthedischargetubes.

Nopartsrequired

–

Adjusttheparkingbrake.

Nopartsrequired

–

Checkthetirepressure(formachine

withpneumatictiresonly).

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

g037289

Figure4

InstallingtheROPSPivot

ShoulderBolts

Partsneededforthisprocedure:

Shoulderbolt

2Wavewasher

Locknut(1/2inch)

Procedure

1.Securetheshoulderbolttotherollbarusinga

wavewasherandlocknut(1/2inch)asshown

inFigure5.

2.Repeatthisprocedureontheotherside.

g341473

Figure5

1.Locknut(1/2inch)3.Shoulderbolt

2.Wavewasher

InstallingtheWeights

Partsneededforthisprocedure:

2Weight

Carriagebolt(3/8x1inch)

Flangenut(3/8inch)

Procedure

1.Securetheweighttothecasterarmusing2

carriagebolts(3/8x1inch)and2angenuts

(3/8inch)asshowninFigure6.

2.Repeatthisprocedureontheotherside.

g341474

Figure6

1.Carriagebolt(3/8x1inch)3.Flangenut(3/8inch)

2.Weight

InstallingtheBagger

SupportsandBrackets

Partsneededforthisprocedure:

2Lowersupport

1Uppersupport

Left,upperbracket

1Right,upperbracket

2Backerplate

Carriagebolt(5/16x2-1/4inches)

Flangenut(5/16inch)

4Plainwasher

Hex-headbolt(5/16x3-1/4inches)

Flange-headbolt(3/8x1-1/4inches)

Locknut(3/8inch)

Flange-headbolt(5/16x1inch)

Procedure

1.Looselysecuretheuppersupporttotherear

engineguardusing2ange-headbolts(5/16x

1inch)and2angenuts(5/16inch)asshown

inFigure7.

g341518

Figure7

1.Flangenut(5/16inch)3.Flange-headbolt(5/16x

1inch)

2.Uppersupport

2.Removethe2torx-headboltsand2nutsfrom

theleft,rearguard(Figure8).

Note:Performthestepaboveon1sideofthe

machine,thentheother.

g341515

Figure8

1.Left,rearguard

3.Torx-headbolt

2.Nut

3.Looselysecuretheleft,upperbrackettotheleft,

rearguardanduppersupportusing2hex-head

bolts(5/16x3-1/4inches),2plainwashers,2

angenuts(5/16inch),1ange-headbolt(3/8x

1-1/4inches),and1locknut(3/8inch)asshown

inFigure9.

Note:Performthestepaboveon1sideofthe

machine,thentheother.

g341516

Figure9

1.Left,rearguard5.Flange-headbolt(3/8x

1-1/4inches)

2.Flangenut(5/16inch)6.Left,upperbracket

3.Locknut(3/8inch)

7.Plainwasher

4.Uppersupport

8.Hex-headbolt(5/16x

3-1/4inches)

4.Looselysecurethelowersupporttotheengine

plateusing2carriagebolts(5/16x2-1/4inches),

1backerplate,and2angenuts(5/16inch)as

showninFigure10.

Note:Performthestepaboveon1sideofthe

machine,thentheother.

g341517

Figure10

1.Backerplate3.Lowersupport

2.Carriagebolt(5/16x2-1/4

inches)

4.Flangenut(5/16inch)

5.Tightallthefasteners.

InstallingtheBaggerFrame

Partsneededforthisprocedure:

1Bagsupport

2Lock-pinassembly

Procedure

1.Arrangethebaggerframearoundthepivotpins

onthesupportbracketandrotateitforward

(Figure11).

g341549

Figure11

1.Pivotpin

2.Baggerframe

2.Insertthelockpinthroughthebaggerframeand

crossbrace(Figure12).

Note:Youmayneedtoloosenthehardwareto

alignthelockpintothehole.

g038187

Figure12

1.Hairpincotter2.Lockpin

3.Usethehairpincottertosecurethelockpin

(Figure12).

4.Tightenallloosehardware.

InstallingtheBags

Partsneededforthisprocedure:

2Bags

Procedure

1.Hookthebagtothebaggerframe(Figure13).

g341571

Figure13

1.Baggerframe

2.Bag

2.Closeandlatchthehoodassembly.

InstallingtheHitchCover

Partsneededforthisprocedure:

1Hitchcover

Procedure

1.Applyalubricanttothenippleonthehitchcover.

2.Alignthehitchcoveroverthehitchandpressit

intoplace(Figure14).

g341572

Figure14

1.Hitchcover3.Hitch

2.Nipple

RemovingtheExisting

BeltCover,Bracket,and

DischargeChute

NoPartsRequired

Procedure

Note:Cleantheareaaroundthebeltcoverbefore

removingit.

1.Lowerthemowerdecktothelowestheight-of-cut

position.

2.Removetherightbeltcover(Figure15).

g038092

Figure15

3.Removetherightbelt-coverbracket,2washers

(60-inchmowerdeckonly),and2angenuts

fromthemowerdeck(Figure16).

Note:Retainthehardwarethatyouremoved

duringthisproceduresothatitisavailablefor

changeover.

g038093

Figure16

1.Rightbelt-coverbracket3.Flangenuts

2.Washers-onlyon152cm

(60inch)mowerdeck

4.Removethelocknut,bolt,spring,andspacer

holdingthedeectortothepivotbrackets

(Figure17).

g015594

Figure17

1.Bolt

5.Springinstalled

2.Spacer6.Grassdeector

3.Locknut

7.J-hookendofspring

4.Spring

5.Removethegrassdeector(Figure17).

Note:Retainthehardwarethatyouremoved

duringthisproceduresothatitisavailablefor

changeover.

InstallingtheBlower-Pulley

AssemblyandBelt-Cover

Bracket

Partsneededforthisprocedure:

1Blowerpulley

1Pulleymount

Locknut(3/8inch)

1Belt-coverbracket

Speednut

Carriagebolt(1/4x3/4inch)

Locknut(1/4inch)

Procedure

1.Usea3/8-inchratchetinthesquareholeinthe

idlerarmtoremovetensionontheidlerspring

(Figure18).

g334846

Figure18

1.Spring4.Spring-loadedidler

assembly

2.Clutchpulley

5.Ratchet

3.Mowerbelt

6.Squareholeintheidler

armfortheratchet

2.Removethebeltfromtherightmower-deck

pulley.

3.Useawrench(1-1/2inches)toholdthespindle

shaft,asyouremovethehexnut(3/4inch)and

washerfromthespindleshaft(Figure19).

Note:Retainthehexnut(3/4inch)andwasher.

g341576

Figure19

1.Hexnut(3/4inch)3.Rightspindleshaft

2.Washer

4.Insertthethreadedstudsonpulleymount

throughtheholesinthedeckpulley(Figure20).

5.Securethedeckpulleytothespindleshaftusing

thepreviouslyremovedhexnut(3/4inch)and

washer(Figure20).

6.Torquethehexnut(3/4inch)to176to217N∙m

(130to160ft-lb).

7.Arrangetheblowerpulleyontothethreaded

studsandlooselyinstallthe3locknuts(3/8inch)

asshowninFigure20.

8.Rotatetheblowerpulleyclockwiseuntilitstops.

9.Torquethe3locknuts(3/8inch)to18N∙m(13

ft-lb).

g341574

Figure20

1.Locknut(3/8inch)

5.Existingdeckpulley

2.Blowerpulley6.Pulleymount

3.Hexnut(3/4inch)7.Rightspindleshaft

4.Washer

10.Ensurethatthebladeboltistorquedto75to81

N∙m(55to60ft-lb).

11.Installthemowerbeltaroundthelowerpulleyof

thedoublepulley(Figure21).

g341575

Figure21

1.Lowerpulley2.Mowerbelt

12.Installthebelt-coverbrackettothemowerdeck

using2carriagebolts(1/4x3/4inch)and2

locknuts(1/4inch)asshowninFigure22.

13.Installthespeednutontothebelt-coverbracket

(Figure22).

g038112

Figure22

1.Carriagebolt(1/4x3/4

inch)

3.Speednut

2.Belt-coverbracket

4.Locknut(1/4inch)

14.Installthemowerdeckbeltaroundthe

spring-loadedidlerpulley(Figure18).

InstallingtheBafe

Partsneededforthisprocedure:

Bafe

Carriagebolt(5/16x7/8inch)

Flangenut(5/16inch)

Carriagebolt(3/8x7/8inch)

Flangenut(3/8inch)

Procedure

1.Removethe2existingangenuts(3/8inch)and

2carriagebolts(3/8x7/8inch)fromthemower

deck(Figure23).

Note:Retainthehardwarethatyouremoved

duringthisproceduresothatitisavailablefor

changeover.

g038113

Figure23

1.Flangenut(3/8inch)2.Carriagebolt(3/8x7/8

inch)

2.Installthebafeusingthecarriagebolt(5/16x

7/8inch),angenut(5/16inch),2carriagebolts

(3/8x7/8inch),and2angenuts(3/8inch)as

showninFigure24.

g341587

Figure24

1.Flangenut(3/8inch)4.Flangenut(5/16inch)

2.Carriagebolt(3/8x7/8

inch)

5.Carriagebolt(5/16x7/8

inch)

3.Bafe

InstallingtheBlower

Assembly

Partsneededforthisprocedure:

1Blowerassembly

1Pivotpin

1Rollpin

Procedure

Verifythatthepivotpinissecuredontheblower

assemblyinthecorrectlocation(Figure25orFigure

26).

•Ifyouhavea48-inchor52-inchmowerdeck,

thereisonlyasingleholetoinstallthepivotpin

(Figure25).

g341588

Figure25

1.Blowerassembly3.Pivotpin

2.Rollpin

•Ifyouhavea60-inchmowerdeck,installthepivot

pinintherearhole(Figure26).

g341589

Figure26

1.Blowerassembly3.Rollpin

2.Rearhole4.Pivotpin

1.Alignthepivotpinontheblowerwiththe

pivot-pinholeinthemowerdeck(Figure27).

g038256

Figure27

1.Blowerassembly3.Pivothole

2.Deck4.Blower-pivotpin

2.Lowertheblowerandslidethepivotpinintothe

pivothole(Figure27).

Note:Ensurethatthebeltremainspositioned

intheblowerpulley.

3.Movethelatchpinfromthelockingpositionto

theopenposition(Figure28).

g018370

Figure28

1.Blowerassembly5.Idler-pivotbracket

2.Latchpin(lockingposition)

6.Idlerpulley

3.Latchpin(openposition)7.Belt(beneaththeidler

pulley)

4.Chutebracket

4.Closetheblowerassemblyandalignthelatch

pinwiththeholeinthechutebracket(Figure28).

5.Movethelatchpintothelockingposition.

Note:Ensurethatthelatchpinextendsthrough

theholeinthechutebracket.

Note:Ensurethatthelatchrmlyholdsthe

blowerassemblyagainstthemowerdeck,but

youcanreleaseitbyhand.

InstallingtheBlowerBelt,

Spring,andBlower-Belt

Cover

Partsneededforthisprocedure:

1Blower-beltcover

Coverknob

Procedure

1.Arrangetheblowerbeltaroundthedrivepulley

asshowninFigure29.

g341600

Figure29

1.Blowerpulley4.Drivepulley

2.Idler/pulley5.Idler/tensionpulley

3.Blowerbelt

2.Temporarilyroutethebeltbeneaththeidler

pulley(Figure30).

Page is loading ...

Toro Bagger Kit, Z Master 4000 Series Riding Mower User manual

Brand: Toro

Model: Bagger Kit, Z Master 4000 Series Riding Mower

Category: Air blowers/dryers

Type: User manual

Download PDF

report

Toro Bagger Kit, Z Master 4000 Series Riding Mower User manual

Toro Bagger Kit, Z Master 4000 Series Riding Mower User manual

Related papers

Other documents