Buderus Logamatic SC40 Installation And Servicing Instructions

For Heating Engineers

Please read carefully

prior to installation.

Installation and servicing

instructions

Solar thermal

controller

7747006071-00.1 SD

Logamatic SC40

7 747 017 473 GB (2007/08) OSW

Contents

Logamatic SC40 - Technical specifications are subject to change without prior notice.

2

Contents

1 Safety instructions and explanation of symbols 3

1.1 General safety instructions 3

1.2 Symbols 4

2 Details of the product 5

2.1 EU Declaration of Conformity 5

2.2 Package contents 5

2.3 Product description 5

2.4 Specifications 6

3 Regulations 7

4 Installation (for engineers only) 8

4.1 Mounting the controller on a wall 8

4.2 Installing diverter valve for return boost (optional) 9

4.3 Fitting a heat meter (optional) 11

4.4 Electrical connections 13

5Operation 43

5.1 controller controls 43

5.2 controller operation levels 44

6 Commissioning (for engineers only) 46

6.1 Entering basic settings 47

7 Service level menu (for qualified heating engineers only) 48

7.1 Service level menu functions 48

7.2 Language selection 50

7.3 Time, setting 51

7.4 Select system 52

7.5 Settings 55

7.6 System operating mode 67

7.7 Fault diagnosis 68

7.8 Reset 69

8Faults 70

8.1 Faults indicated on the display 70

8.2 Faults not indicated on the display 71

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Safety instructions and explanation of symbols

1

1 Safety instructions and explanation of symbols

1.1 General safety instructions

About this manual

This manual contains important information for the safe and correct installation and operation of the

solar thermal controller.

This manual is intended for heating engineers.

V Read this manual carefully and keep it for future reference.

V Always observe the safety instructions to prevent injury and damage to property.

Intended use

The solar thermal temperature difference controller (referred to from now on as the "controller") may

only be used for the operation of solar thermal systems under the specified ambient conditions

(Æ Section 2.4).

The controller must not be used outdoors, in damp rooms or in rooms where easily combustible gas

mixtures could form.

V Only operate the solar thermal system as intended and when the system is in perfect working

order.

Electrical connections

Any work that requires the controller to be opened may only be carried out by a qualified electrician.

V The electrical supply must be connected by a qualified electrician.

V Make sure that an all-pole mains isolating device compliant with EN 60335-1 for disconnection

from the power supply is fitted.

V Isolate the controller from the mains power supply before opening.

Domestic hot water temperature

V To limit the DHW outlet temperature to max. 60 °C, fit a thermostatic blending valve.

Standards and guidelines

V Ensure that installation and operation of the device conforms to the local standards and guide-

lines.

Disposal

V Dispose of packaging in an environmentally responsible manner.

V When replacing components, dispose of the old parts in an environmentally responsible manner.

Safety instructions and explanation of symbols

Logamatic SC40 - Technical specifications are subject to change without prior notice.

4

1

1.2 Symbols

Hazard warnings indicate the seriousness of the consequences of not following the safety instruc-

tions.

– Caution indicates that minor damage to property could result.

– Warning indicates that minor personal injury or serious damage to property could result.

– Danger indicates that serious personal injury could result. In particularly serious cases, lives

could be at risk.

Notes contain important information in cases where there is no risk of personal injury or damage to

property.

Safety instructions in this document are identified by a warning-triangle symbol and

are printed on a grey background.

Notes are identified by the symbol shown on the left. They are bordered by horizontal

lines above and below the text.

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Details of the product

2

2 Details of the product

2.1 EU Declaration of Conformity

2.2 Package contents

2.3 Product description

The controller is designed for use with a solar thermal system. It can be mounted on a wall or is inte-

grated in a solar pumping station.

The design and operation of this product conform to the applicable European

directives and supplementary national requirements. Confirmity has been dem-

onstrated. You can request a copy from your local Buderus office.

– controller SC40

– Collector temperature sensor NTC 20K (FSK)

– Storage cylinder temperature sensor NTC 10K

– Fixings and cable clamps (for wall-mounting)

Additional components that may be required such

as temperature sensors, heat meters and valves

are available as optional accessories.

Fig. 1 Controller and temperature

sensors

In normal operating mode, the display screen on

the controller stays illuminated in green/yellow for

5 minutes after the last button was pressed (acti-

vated by pressing the rotary selector , for

example). The display shows the following:

– Pump status (as simple schematic diagram not

representative of actual system)

– System values (e.g. temperatures)

– Selected functions

– Fault messages

Fig. 2 Example of screen display

7747006071.06-1.SD

1

5

Details of the product

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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2

2.4 Specifications

controller SC40

Power consumption 1.8 W

Enclosure rating IP20 / DIN 40050

Supply voltage 230 V AC, 50 Hz

Operating current I

max

: 5 A

Maximum power consumption 5 A (max. 1.1 A per output/1 device per output)

Sensing range –30 °C to +180 °C

Permissible ambient temperature 0 to +50 °C

Collector temperature sensor NTC 20K with 2.5 m cable

Cylinder temperature sensor NTC 10K with 3 m cable

Dimensions H x W x D 170 x 190 x 53 mm

Tab. 1 Specifications

Temperature sensor S1 (S5 with 2 fields) NTC 20K Temperature sensor S2 ... S8 NTC 10K

T (°C) R (kΩ) T (°C) R (kΩ) T (°C) R (kΩ) T (°C) R (kΩ)

-20 198.4 60 4.943 60 2.49

-10 112.4 70 3.478 70 1.753

0 66.05 80 2.492 0 32.56 80 1.256

10 40.03 90 1.816 10 19.86 90 0.915

20 25.03 100 1.344 20 12.487 100 0.677

30 16.09 110 1.009 30 8.060 110 0.509

40 10.61 120 0.767 40 5.331 120 0.387

50 7.116 130 0.591 50 3.606 125 0.339

Tab. 2 Resistances of the temperature sensors

The temperature sensors must be disconnected from the controller for their resistanc-

es to be measured.

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Regulations

3

3 Regulations

This device complies with the applicable EN requirements.

V Observe the following regulations and guidelines:

– Local regulations and requirements of the electricity supplier concerned.

– Commercial/industrial codes and regulations and fire regulations.

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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4

4 Installation (for engineers only)

4.1 Mounting the controller on a wall

The controller is attached to the wall by three screws.

V Drill the upper mounting hole (Æ Fig. 3, item 1). Drive in a screw leaving the head proud by 5 mm.

Slacken the screw at the bottom of the controller and remove the cover. Hang the controller on

the wall by means of the slot in the rear panel. Mark out the lower mounting holes (Æ Fig. 3,

item 2), drill the holes and insert wall plugs. Straighten the controller and screw firmly in place

through the lower mounting holes, left and right.

Fig. 3 Mounting the controller on a wall

1 Top fixing hole

2 Bottom fixing holes

Caution: Risk of injury and damage to the casing if incorrectly mounted.

V Do not use the rear panel of the casing as a drilling template.

7747006072-01.1 SD

120 mm

166 mm

5 mm

6 mm

1

2

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Installation (for engineers only)

4

4.2 Installing diverter valve for return boost (optional)

The "return boost" function for boosting the heating system using the solar thermal system requires

a diverter valve to be fitted. The diverter valve directs the flow of central heating water either through

the thermal store or directly back to the boiler depending on the heating system's return tempera-

ture.

Fig. 4 Installation diagram for combination cylinder return boost

1 Cylinder temperature sensor S6

2 Solar thermal controller Logamatic SC40

3 Return temperature sensor S3

RL Heating return

RK Boiler return

Specifications of diverter valve

Max. closing pressure 0.55 bar (55 kPa)

Max. static pressure 8.6 bar (860 kPa)

Max. fluid temperature 95 °C, 110 °C for short

periods

kV rating 8.2

Voltage 230 V, 50 Hz

Maximum ambient temperature 50 °C

Tab. 3 Specifications and pressure loss characteristics of diverter valve

100

90

80

70

60

50

40

30

20

10

0,1 0,2 0,3 0,4 0,5

7747006072-03.1 SD

RK

RL

3

1

2

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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4

V Fit the diverter valve in the return pipe between the solar storage cylinder (Æ Fig. 4) and the

boiler.

Fig. 5 Diverter valve (left) and fitted temperature sensor (right)

Function of valve switch

Use the "MAN" (manual, Æ Fig. 5, item 2) setting for filling, bleeding or draining the system or as

the safety setting when there is a power failure. In the "MAN" position, the valve actuator is in the

centre position. This allows even flow of the fluid through both outlet connections.

V For normal operation, set the switch to "AUTO" (Æ Fig. 5, item 1).

Installing the temperature sensors

There are 2 temperature sensors supplied with the valve. They can be used as cylinder temperature

sensors or pipe contact sensors (Æ Table 1, page 6).

V Apply heat conducting paste (Æ Fig. 5, item 6) to temperature sensor S3 (Æ Fig. 5, item 5).

V Fit temperature sensor S3 using retaining plate (Æ Fig. 5, item 4) and spring strap (Æ Fig. 5, item

7) to the return pipe approx. 20 cm upstream of the diverter valve.

V Provide temperature sensor S3 with insulation at least 20 cm long (Æ Fig. 5, item 3).

V Fit temperature sensor S6 in the position provided on the cylinder (see installation instructions

for cylinder).

Observe the connection markings on the diverter valve.The valve in Fig. 4 allows fluid

to flow from AB to B when de-energised. Once the set temperature difference is

reached, the valve switches over to divert the flow from AB to A.

Caution: Risk of system damage if the valve positioner casing is damaged.

V Use spanner on union nuts not on valve body.

7747004985.10-1.SD

2

1

3

5

6

7

4

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Installation (for engineers only)

4

4.3 Fitting a heat meter (optional)

The heat meter gives an approximation of the heat gained from the solar panels.

Included in delivery:

– Item 1: water meter connections, ¾" inc. seals

(2 off)

– Item 2: temperature sensor NTC 10K inc. fix-

ings (2 off)

– Item 3: volumetric flow meter (1 off)

Fig. 6 Heat meter

Tab. 4

Number of collectors

Rated volumetric

flow rate

1 - 5 0.6 m³/h

6 - 10 1.0 m³/h

11 - 15 1.5 m³/h

Tab. 5 Rated volumetric flow rate

7747006072-33.1 SD

3

1

2

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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4

V Fit volumetric flow meter below the solar pumping station in the solar return pipe (Æ Fig. 7,

item 1). Pay attention to direction of flow and fitted position (meter dial must not face down-

wards).

V Fix temperature sensor for solar return (Æ Fig. 7, item 2) in position. For details of temperature

sensor fixing, refer to page 10, Fig. 5.

V Fix temperature sensor for solar flow (Æ Fig. 7, item 3) in position. For details of temperature sen-

sor fixing, refer to page 10, Fig. 5.

Fig. 7 Fitting the volumetric flow meter and temperature sensors

1 Volumetric flow meter

2 Return temperature sensor

3 Flow temperature sensor

V Wire up electrical connections as shown in Section 4.4.

The heat meter is used only to check system function. It is not capable of metering to

EN 1434 or determining yield. Calculation of yield requires a device with a calibration

certificate, usage data (water volume, room heating heat requirement), weather data

and system simulation.

7747006072-34.1 SD

1

2

3

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Installation (for engineers only)

4

4.4 Electrical connections

4.4.1 Preparing cable entry

The cables can be fed into the housing from behind (Æ Fig. 8, item 4) or from below (Æ Fig. 8,

item 3).

V Maintain IP 20 protection when installing:

– Cut open only the cable entries required.

– Cut open the cable entry only as much as required.

V To avoid jagged edges, cut out the cable entries with a knife (Æ Fig. 8).

V Secure cables with the appropriate cable grips (Æ Fig. 8, item 2). The strain relief clamp can also

be fitted in the reverse position (Æ Fig. 8, item 1).

Fig. 8 Feeding in and securing cables

1 Cable grip reversed

2 Cable grip

3 Cable entry from below

4 Cable entry from the rear

5 Fuse, 2.5 A slow (2 off)

Danger: risk of electric shock.

V Disconnect the power supply (230 V AC) before opening up the controller.

V Secure the cable with the cable grip.

7747006072-02.1 SD

2

3

4

1

5 4

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

14

4

4.4.2 Connecting the leads

Observe the following when connecting the cables:

– Comply with local regulations, such as protective earthing tests etc.

– Only use pumps, valves and sensors supplied by Buderus.

– Protect the controller from overloads and short-circuits.

– The power supply must match the specifications on the rating plate. See also Table 1, page 6.

– Connect only 1 lead to each terminal (max. 1.5 mm

2

).

– The temperature sensor leads can be connected either way round. The sensor leads can be up

to 100 metres long (up to 50 m length = 0.75 mm

2

, up to 100 m = 1.5 mm

2

).

– Route all sensor leads separately from cables carrying 230 V or 400 V to avoid inductive inter-

ference (minimum separation 100 mm).

– Use shielded low-voltage cables if external inductive interference is expected (e.g. from power

substations, high-voltage power cables, microwaves).

– For the 230 V connection, use a cable of at least type H05 VV- ... (NYM...).

– Ensure that structural fire safety features are not impaired.

– The leads from the motorised diverter valves shown in the configuration diagrams must be con-

nected as follows: brown = R, blue = N, yellow and green = Earth.

– Only connect pumps to the outputs R1 and R2 (speed control on these connections only).

– Motorised valves with OPEN/CLOSE command (or mixer units) must also be connected to ter-

minals to .

– The connections L3 to L5 are for the power supply for special functions of connected compo-

nents.

V Connect the leads according to the desired configuration diagram (Æ pages 15 - 41).

V After completing the work, close the controller by replacing the cover and tightening the securing

screw.

The use of some functions (double match flow, cooling, daily heating and heat ex-

changer anti-icing) requires additional components (valves, temperature sensors) that

must be purchased separately (Æ Table 13, page 53).

Warning: risk of damage to system due to pump failure.

V If a pump with internal electronic control circuitry is to be connected, deactivate the

speed modulation function (Æ Section 7.5.2, page 56).

R3

R5

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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Installation (for engineers only)

4

4.4.3 Configuration diagram T1 - domestic water heating

Fig. 9

R1 Solar circuit pump 1

R3 Daily heating pump (optional)

S1 Collector temperature sensor FSK

S2 Cylinder bottom temperature sensor

S3 Cylinder top temperature sensor (optional)

S4 Cylinder centre temperature sensor (optional)

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Return heat meter temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S7

S8

S1

R3

S3

S2

7747006072-04.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R3

R1

S1 S2 S3 S7 S8

WMZ

S4

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

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4

4.4.4 Configuration diagram T2 - solar water heating with East/West aspect function

Fig. 10

R1 Solar circuit pump 1

R2 Solar circuit pump 2

R3 Daily heating pump (optional)

S1 Collector temperature sensor FSK, field 1

S2 Cylinder bottom temperature sensor

S3 Cylinder top temperature sensor (optional)

S4 Cylinder centre temperature sensor (optional)

S5 Collector temperature sensor FSK, field 2

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Return heat meter temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S1

R2

S5

S2

S8

S7

R3

S3

7747006072-05.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R3

R2R1

S1 S2 S3 S5 S7 S8

WMZ

S4

Logamatic SC40 - Technical specifications are subject to change without prior notice.

17

Installation (for engineers only)

4

4.4.5 Configuration diagram T3 - solar water heating with external heat exchanger

Fig. 11

R1 Solar circuit pump 1

R2 Heat exchanger pump

R3 Daily heating pump (optional)

R5 Anti-icing system valve (optional)

S1 Collector temperature sensor FSK

S2 Cylinder bottom temperature sensor

S3 Cylinder top temperature sensor (required for shutdown at 95 °C)

S4 Cylinder centre temperature sensor (optional)

S6 Temperature sensor for external heat exchanger

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Return heat meter temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S7

S8

S1

R3

S2

R2

R5

S6

S3

7747006072-06.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R3

R5R2R1

S1 S2 S3 S6 S7 S8

WMZ

S4

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

18

4

4.4.6 Configuration diagram T4 - solar water heating with external heat exchanger and

East/West aspect function

Fig. 12

R1 Solar circuit pump 1

R2 Heat exchanger pump

R3 Daily heating pump (optional)

R4 Solar circuit pump 2

R5 Anti-icing system valve (optional)

S1 Collector temperature sensor FSK, field 1

S2 Cylinder bottom temperature sensor

S3 Cylinder top temperature sensor (required for shutdown at 95 °C)

S4 Cylinder centre temperature sensor (optional)

S5 Collector temperature sensor FSK, field 2

S6 Temperature sensor for external heat exchanger

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Heat meter WMZ return temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S1

R4

S5

S2

S8

S7

R3

S3

S6

R2

R5

7747006072-07.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R4

R3

R5R2R1

S1 S2 S3 S5 S6 S7 S8

WM

Z

S4

Logamatic SC40 - Technical specifications are subject to change without prior notice.

19

Installation (for engineers only)

4

4.4.7 Configuration diagram T5 - solar water heating with preheating stage charge

transfer

Fig. 13

R1 Solar circuit pump 1

R3 Charge transfer pump

S1 Collector temperature sensor FSK

S2 Cylinder 1 bottom temperature sensor

S3 Cylinder 1 top temperature sensor

S4 Cylinder 2 bottom temperature sensor

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Return heat meter temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S1

R3

S3

S2

S4

S8

S7

7747006072-08.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R3

R1

S1 S2 S3 S4 S7 S8

WMZ

Installation (for engineers only)

Logamatic SC40 - Technical specifications are subject to change without prior notice.

20

4

4.4.8 Configuration diagram T6 - solar water heating with East/West aspect function

and preheating stage charge transfer

Fig. 14

R1 Solar circuit pump 1

R2 Solar circuit pump 2

R3 Charge transfer pump

S1 Collector temperature sensor FSK, field 1

S2 Cylinder 1 bottom temperature sensor

S3 Cylinder 1 top temperature sensor

S4 Cylinder 2 bottom temperature sensor

S5 Collector temperature sensor FSK, field 2

S7 Flow heat meter WMZ temperature sensor (optional)

S8 Return heat meter temperature sensor (optional)

WMZ Heat meter (optional)

WMZ

R1

S1

R3

R2

S5

S3

S2

S4

S8

S7

7747006072-09.1 SD

S1 S2 S3 S4 S5 S6 S7 S8 I9

L NR1N1R2N2R3R3R4R4R5R5

L3 N3 L4 N4 L5 N5

230V

AC

R3

R2R1

S1 S2 S3 S4 S5 S7 S8

WMZ

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Buderus Logamatic SC40 Installation And Servicing Instructions

Buderus Logamatic SC40 Installation And Servicing Instructions

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