1
INSTALLATION AND OPERATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping car-
rier makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment
without reading this manual and the important safety
instructions shown inside. Keep this operation manual near
the lift at all times. Make sure that ALL USERS read and
understand this manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
9,000 LB / 4.082 KG CAPACITY
SURFACE MOUNTED TWO-POST LIFTS
MODELS:
XPR-9S
XPR-9S-LP
XPR-9TS
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR
TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
Rev. C2 - March 2020
Part Number 5900371
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
EUROPEAN USERS
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
2
9,000 LB/4082 KG CAPACITY SURFACE MOUNTED TWO-POST LIFTS
This instruction manual has been prepared especially for you.
Your new lift is the product of over 40 years of continuous research, testing and development;
it is the most technically advanced lift on the market today.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.
RECORD HERE THE LIFT AND
POWER UNIT INFORMATION WHICH IS
LOCATED ON THE SERIAL NUMBER
DATA PLATES ON THE LIFT AND
ON THE POWER UNIT
Power Unit Model # _____________
Power Unit Date Of Mfg. _____________
Power Unit Serial # _____________
Max Operating Pressure __2,916 PSI
This information is required when
calling for parts or warranty issues.
PRODUCT WARRANTY
Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your
new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit:
http://www.bendpak.com/support/warranty
What is not covered under this warranty:
a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in
accordance with instructions provided in the owner’s manual(s) supplied.
b. Any damage caused by overloading lift beyond rated capacity.
c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.
d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result
of manufacturer defect due to material and/or workmanship.
e. Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants.
g. Rusted components due to improper maintenance or corrosive environments.
h. Cosmetic defects that do not interfere with product functionality.
i. Damage due to incorrect voltage or improper wiring.
j. Any incidental, indirect, or consequential loss, damage or expense that may result from any defect, failure or
malfunction of BendPak Inc. product.
k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or
materials when the lift is installed and used according to specifications.
NOTE:
Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however, possible product
updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves the right to change specications
without incurring any obligation for equipment previously or subsequently sold. Not responsible for typographical errors.
3
IMPORTANT NOTICE
Do not attempt to install this lift if you have never been
trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting
tools such as forklift or cranes. Stay clear of any moving
parts that can fall and cause injury. These instructions
must be followed to ensure proper installation and
operation of your lift. Failure to comply with these
instructions can result in serious bodily harm and void
product warranty. Manufacturer will assume no liability
for loss or damage of any kind, expressed or implied
resulting from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL
PRIOR TO INSTALLATION.
DEFINITIONS OF
HAZARD LEVELS
Identify the hazard levels used in this manual with
the following denitions and signal words:
Watch for this symbol: It Means: Immediate hazards
which will result in severe personal injury or death.
Watch for this symbol. It Means: Hazards or unsafe
practices which could result in severe personal
injury or death.
Watch for this symbol: It Means: Hazards or unsafe
practices which may result in minor personal injury,
product or property damage.
OWNER’S RESPONSIBILITY
To maintain the lift and user safety, the responsibility of
the owner is to read and follow these instructions:
t Follow all installation and operation instructions.
t Make sure installation conforms to all applicable Local,
State, and Federal Codes, Rules, and Regulations;
such as State and Federal OSHA Regulations and
Electrical Codes.
t Carefully check the lift for correct initial function.
t Read and follow the safety instructions. Keep them
readily available for machine operators.
t Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
properly supervised.
t Allow unit operation only with all parts in place and
operating safely.
t Carefully inspect the unit on a regular basis and
perform all maintenance as required.
t Service and maintain the unit only with authorized or
approved replacement parts.
t Keep all instructions permanently with the unit and
all decals on the unit clean and visible.
BEFORE YOU BEGIN
Receiving:
The shipment should be thoroughly inspected as soon as it
is received. The signed bill of lading is acknowledgement by
the carrier of receipt in good condition of shipment covered
by your invoice. If any of the goods called for on this bill of
lading are shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.
NOTIFY THE CARRIER AT ONCE if any hidden loss or
damage is discovered after receipt and request the carrier
to make an inspection. If the carrier will not do so, prepare
a signed statement to the effect that you have notied the
carrier (on a specic date) and that the carrier has failed to
comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A
CLEAR RECEIPT. File your claim with the carrier
promptly. Support your claim with copies of the bill of
lading, freight bill, invoice, and photographs, if available.
Our willingness to assist in helping you process your claim
does not make BendPak responsible for collection of
claims or replacement of lost or damaged materials.
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TABLE OF CONTENTS
Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Denitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Concrete Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 3 / Post Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 7 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Step 8 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18
Step 9 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 10 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Step 11 / Installing Power Unit Hose Assembly and Power Side Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Step 12 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Post Tie Rod Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Leveling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Step 13 / Power Unit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
Step 14 / Lift Start Up / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 15 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 16 / Operation / Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-41
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
Troubleshooting Guide / Torque Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45
Maintenance Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-53
Certicate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
CE Certicate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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INSTALLER / OPERATOR
PLEASE READ AND FULLY
UNDERSTAND.
BY PROCEEDING YOU AGREE TO
THE FOLLOWING:
t I have visually inspected the site where the lift is to
be installed and veried the concrete to be in good condi-
tion and free of cracks or other defects. I understand that
installing a lift on cracked or defective concrete could
cause lift failure resulting in personal injury or death.
t I understand that a level oor is required for proper
installation and level lifting.
t I understand that I am responsible if my oor is of
questionable slope and that I will be responsible for all
charges related to pouring a new level concrete slab if
required and any charges.
t I understand that Bendpak lifts are supplied with
concrete fasteners meeting the criteria of the American
National Standard “Automotive Lifts - Safety Requirements
for Construction, Testing, and Validation” ANSI/ALI
ALCTV-2011, and that I will be responsible for all charges
related to any special regional structural and/or seismic
anchoring requirements specied by any other agencies
and/or codes such as the Uniform Building Code (UBC)
and/or International Building Code (IBC).
t I will assume full responsibility for the concrete oor
and condition thereof, now or later, where the above
equipment model(s) are to be installed. Failure to follow
danger, warning, and caution instructions may lead to
serious personal injury or death to operator or bystander
or damage to property.
t I understand that BendPak lifts are designed to
be installed in indoor locations only. Failure to follow
installation instructions may lead to serious personal injury
or death to operator or bystander or damage to property
or lift.
Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or death
to operator or bystander or damage to property.
Please read entire manual prior to installation. Do not
operate this machine until you read and understand
all the dangers, warnings and cautions in this manual.
For additional copies or further information, contact:
BendPak Inc. / Ranger Products
1645 Lemonwood Dr.
Santa Paula, CA. 93060
1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
INSTALLER / OPERATOR
PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
clothing during any installation and/or service activity.
Shop aprons or shop coats may also be worn, however
loose tting clothing should be avoided. Tight tting
leather gloves are recommended to protect technician
hands when handling parts. Sturdy leather work shoes
with steel toes and oil resistant soles should be used by
all service personnel to help prevent injury during typical
installation and operation activities.
Eye protection is essential during installation and
operation activities. Safety glasses with side
shields, goggles, or face shields are
acceptable. Everyday eyeglasses only have
impact resistant lenses, they are not safety
glasses. Back belts provide support during
lifting activities and are also helpful in providing worker
protection. Consideration should also be given to the use
of hearing protection if service activity is performed in an
enclosed area, or if noise levels are high.
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS
AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN
THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
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1. Carefully remove the crating and packing
materials. CAUTION! Be careful when cutting steel
banding material as items may become loose and fall
causing personal harm or injury.
2. Check the voltage, phase, and proper amperage
requirements for the motor shown on the motor plate.
Electrical work should be performed only by a certied
electrician.
IMPORTANT SAFETY INSTRUCTIONS
Read these safety instructions entirely. Do not attempt to install this lift if you have never been trained
on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as
forklift or cranes. Stay clear of any moving parts that may fall and cause injury. When using your garage equipment,
basic safety precautions should always be followed, including the following:
INTRODUCTION
1. Read and understand all instructions and all safety warn-
ings before operating lift.
2. Care must be taken as burns can occur from touching
hot parts.
3. Do not operate equipment with a damaged cord or if the
equipment has been dropped or damaged until it has been
examined by a qualied service person.
4. Do not let a cord hang over the edge of the table, bench,
or counter or come in contact with hot manifolds or moving
fan blades.
5. If an extension cord is necessary, a cord with a current
rating equal to or more than that of the equipment should be
used. Cords rated for less current than the equipment may
overheat. Care should be taken to arrange the cord so that it
will not be tripped over or pulled.
6. Always unplug equipment from electrical outlet when not
in use. Never use the cord to pull the plug from the outlet.
Grasp plug and pull to disconnect.
7. Let equipment cool completely before putting away. Loop
cord loosely around equipment when storing.
8. To reduce the risk of re, do not operate equipment in the
vicinity of open containers of ammable liquids (gasoline).
9. Adequate ventilation should be provided when working
on operating internal combustion engines.
10. Keep hair, loose clothing, ngers, and all parts of body
away from moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.
11. DANGER! To reduce the risk of elec-
tric shock, do not use on wet surfaces or
expose to rain. The power unit used on
this lift contains high voltage. Disconnect
power at the receptacle or at the circuit
breaker switch before performing any elec-
trical repairs. Secure plug so that it cannot
be accidentally plugged in during service. or
mark circuit breaker switch so that it cannot
be accidentally switched on during service.
12. Use only as described in this manual.
Use only manufacturer’s recommended
attachments.
13. ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasses only have impact resistant lenses, they are not
safety glasses.
14. Consider work environment. Keep work area clean.
Cluttered work areas invite injuries. Keep areas well lit.
15. Guard against electric shock. This lift must be grounded
while in use to protect operator from electric shock. Never
connect the green power cord wire to a live terminal. This is
for ground only.
16. Only trained staff should operate this lift. All non-trained
personnel should be kept away from the work area. Never
let non-trained people come in contact with, or operate lift.
17. DO NOT override self-closing lift controls.
18. Clear area if vehicle is in danger of falling.
19. ALWAYS make sure the safeties are engaged before
attempting to work on or near a vehicle.
21. WARNING! RISK OF EXPLOSION. This equipment has
internal arcing or sparking parts which should
not be exposed to ammable vapors. This
machine should not be located in a recessed
area or below oor level.
22. MAINTAIN WITH CARE. Keep lift clean
for better and safer performance. Follow manual for proper
lubrication and maintenance instructions. Keep control
handles and/or buttons dry, clean and free from grease and
oil.
23. Check for damaged parts. Check for alignment of
moving parts, breakage of parts or any condition that may
affect operation of lift. Do not use lift if any component is
broken or damaged.
24. NEVER remove safety related components from the lift.
Do not use lift if safety related components are missing or
damaged.
23. STAY ALERT. Use common sense and watch what you
are doing. Remember, SAFETY FIRST.
SAVE THESE INSTRUCTIONS
7
STEP 1
(Selecting Site)
Before installing your new lift, check the following.
1. LIFT LOCATION: Always use architects plans when
available. Check layout dimension against oor plan
requirements making sure that adequate space if avail-
able.
2. OVERHEAD OBSTRUCTIONS: The area where
the lift will be located should be free of overhead
obstructions such as heaters, building supports,
electrical lines etc.
3. DEFECTIVE FLOOR: Visually inspect the site where
the lift is to be installed and check for cracked or
defective concrete.
4. OPERATING TEMPERATURE. Operate lift only
between temperatures of 41° -104° F.
5. Lift is designed for INDOOR INSTALLATION ONLY.
Outdoor use permitted only if covered and dry. Always
follow warnings illustrated on equipment labels.
STEP 2
(Floor Requirements)
This lift must be installed on a solid level concrete
floor with no more than 3-degrees of slope. Failure
to do so could cause personal injury or death.
A level oor is suggested for proper use and
installation and level lifting. If a oor is of questionable
slope, consider a survey of the site and/or the possibility
of pouring a new level concrete slab.
t DO NOT install or use this lift on any asphalt surface
or any surface other than concrete.
t DO NOT install or use this lift on expansion seams
or on cracked or defective concrete.
t DO NOT install or use this lift on a second / elevated
oor without rst consulting building architect.
LIFT MODEL CONCRETE REQUIREMENTS
XPR-9S 4.25” Min. Thickness / 3,000 PSI
XPR-9S-LP 4.25” Min. Thickness / 3,000 PSI
XPR-9TS 4.25” Min. Thickness / 3,000 PSI
All models MUST be installed on 3,000 PSI concrete
only conforming to the minimum requirements
shown above. New concrete must be adequately
cured by at least 28 days minimum.
IMPORTANT NOTICE
These instructions must be followed to ensure proper installation and operation of your lift. Failure
to comply with these instructions can result in serious bodily harm and void product warranty.
Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting
from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION
t Rotary Hammer Drill or Similar
t 3/4” Masonry Bit
t Hammer
t 4 Foot Level
t Open-End Wrench Set: SAE/Metric
t Socket And Ratchet Set: SAE/Metric
t Hex-Key / Allen Wrench Set
t Large Crescent Wrench
t Large Pipe Wrench
t Crow Bar
t Chalk Line
t Medium Flat Screwdriver
t Tape Measure: 25 Foot Minimum
t Needle Nose Pliers
TOOLS REQUIRED
IMPORTANT NOTE:
BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as
prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing,
and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural
and/or seismic anchoring requirements specied by any other agencies and/or codes such as the
Uniform Building Code (UBC) and/or International Building Code (IBC).
CONCRETE
SPECIFICATIONS
8
When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior
to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device.
PARTS INVENTORY
Be sure to take a complete inventory of parts prior to beginning installation.
Description Qty
Floorplate 1
Front Arm Assembly 2
Rear Arm Assembly 2
Off Side Post with Lift Head Assembly 1
Power Side Post with Lift Head Assembly 1
Hydraulic Cylinder 2
Parts Box (Packing List Enclosed) 1
Parts Bag (Packaged in Part Box) 1
Hydraulic Power Unit 1
Off Side Post
Assembly
Power Side Post
Assembly
Hydraulic
Power Unit
Frame
Contact Pad
Floorplate
Front And Rear
Arm Assembly
Stacking Pad
Adapters
9
FLOOR PLAN AND POWER UNIT INSTALLATION
MODEL XPR-9S XPR-9S-LP XPR-9TS
Lifting Capacity 9,000 lbs." / 4082 kg. 9,000 lbs.” / 4082 kg. 9,000 lbs." / 4082 kg.
*Max Capacity/ Front Axle 4,500 lbs." / 2041 kg. 4,500 lbs.” / 2041 kg. 4,500 lbs." / 2041 kg.
*Max Capacity/ Rear Axle 4,500 lbs." / 2041 kg. 4,500 lbs.” / 2041 kg. 4,500 lbs." / 2041 kg.
A -Height Overall; (*) 113” / 2870 mm. 113” / 2870 mm. 113” / 2870 mm.
B -Width Overall -NARROW CONFIGURATION 132" / 3353 mm. 132” / 3353 mm. 132" / 3353 mm.
B -Width Overall -WIDE CONFIGURATION 145" / 3683 mm. 145” / 3683 mm. 145" / 3683 mm.
D- Floor Pan Height: 1-3/4” / 44 mm 1-3/4” / 44 mm 1-3/4” / 44 mm
F -Reach (Front Arm Min.): 27-1/2" / 698 mm 28-1/2” / 724 mm 27-1/2” / 698 mm
G -Reach (Front Arm Max.): 51-1/2” / 1308 mm 47-1/2” / 1206 mm 51-1/2” / 1308 mm
H- Reach (Rear Arm Min.): 34” / 863 mm 28-1/2” / 724 mm 27-1/2" / 698 mm
I- Reach (Rear Arm Max.): 54-1/2” / 1384 mm 47-1/2” / 1206 mm 51-1/2" / 1308 mm
J- Min. Pad Height: 4.25" / 108 mm 4.25” / 108 mm 4.25” / 108 mm
Screw Pad Adjustment: 1.75” / 44.5 mm 1.75” / 44.5 mm 1.75” / 44.5 mm
K- Rise: 72” / 1829 mm 72” / 1829 mm 72” / 1829 mm
L -Max Lift Height (Pad Only):
78"/1981mm 78”/1981mm 78”/1981mm
M - Max Lift Height (2.5" Adapter): 80.5” / 2044mm 80.5” / 2044mm 80.5 / 2044mm
Motor(**) 220 VAC / 60 Hz. 1Ph. 220 VAC / 60 Hz. 1Ph. 220 VAC / 60 Hz. 1Ph.
Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds
Max Load Per Arm: 2,250 Lbs. / 1021 Kg. 2,250 Lbs. / 1021 Kg. 2,250 Lbs. / 1021 Kg.
Emission sound pressure at Operator Position < 70 dB(A)
* For CE compliant countries see errata sheet included with control panel. Special Voltages Available
Upon Request.
The design, material and specications are subject to change without notice.
**Special Voltages Available Upon Request.
10
STEP 3
(Post Preparation)
COMPLETE THE FOLLOWING
PRIOR TO STANDING UP POSTS.
1. With the post assemblies laying on the oor, slide
the lift head up towards the top of the post. Inspect and
ensure all socket head cap screws and hex nuts are tight.
(See Fig 3.1 - 3.3)
2. Install cylinder ttings. First install the 90° 3/8” Fitting
into the cylinder port using teon tape on the pipe threads.
Next, assemble the tube tting and 3/8” to 1/4” Hose Fitting
together. Again, use teon tape on all pipe threads. DO NOT
use teon tape on the JIC hose ttings. (See Fig 3.4)
3. With the lift head still slid towards the top of the post,
remove the sheaves on the post base plate to aid in
equalizer cable routing by rst removing the two cotter
pins securing them, then by sliding the sheaves off of the
sheave shaft.
(See Fig 3.5)
FAILURE TO TORQUE LIFT CHAIN BOLTS PROPERLY
MAY RESULT IN PERSONAL INJURY AND/OR DEATH.
ENSURE THE SOCKET HEAD CAP SCREWS ARE
TIGHT PRIOR TO LIFT OPERATION.
Slide Lift Head
Upwards
Fig 3.1
Fig 3.3
MUST BE
TIGHT
Fig 3.2
MUST BE
TIGHT
Fig 3.4
90° 3/8” to 1/4”
JIC Fitting
Tube
Fitting
90° 3/8” to 1/4”
Fitting
NOTE:
DETERMINE DESIRED LOCATION AND WIDTH
LAYOUT BEFORE RAISING COLUMNS.
REFER TO LAYOUT CHARTS ON PAGE 13.
Fig 3.5
Cotter
Pin
Cotter
Pin
Sheave
Sheave
NOTE: When installing ttings DO NOT use teon tape on JIC tting end
11
4. Identify the correct cable button on the end of each
equalizer cable that corresponds to your desired lift
conguration. (See Fig 3.6) Secure the correct cable but-
ton at the lift head lock plate located inside each lift head.
5. Route the correct button end of the equalizer cable
for your chosen lift layout through the cable retainer,
located inside the lift head on the front lift head tube wall,
up to where the Top Plate sheave would be, and coil the
remaining cable up and leave it in the post above the lift
head. (See Fig 3.7-3.8)
6. If you have chosen the NARROW lift conguration,
secure cable button end by inserting cable into the desig-
nated cable clip. (See Fig 3.9)
7. Install the Top Plate Assembly using the M10 hardware
as provided in the Parts Bag. (See Fig 3.10)
NOTE FOR XPR-9S MODELS:
FOR NARROW CONFIGURATION USE THE
BUTTON LOCATED AT 12” ABOVE CABLE END.
FOR WIDE CONFIGURATION USE THE BUTTON
LOCATED ON THE END OF THE CABLE.
For narrow conguration
For wide conguration
To threaded
cable end
Fig 3.6
NOTE:
REFER TO STEP 10 FOR CABLE ROUTING DETAILS.
ROUTE BUTTON END OF CABLES PRIOR TO
RAISING UP THE POSTS.
FAILURE TO SECURE CABLE BUTTON FOR
NARROW LIFT CONFIGURATION MAY RESULT IN
LIFTING CHAIN FAILURE OR LIFT MALFUNCTION.
Fig 3.9
Cable Clip
NOTE: Portions of Lift Head and Post cut away for clarity
Fig 3.8
Towards Top
Plate Sheave
NARROW CONFIGURATION
NOTE: Portions of Lift Head and Post cut away for clarity
Fig 3.7
Towards Top
Plate Sheave
WIDE CONFIGURATION
NOTE: Portions of Lift Head and Post cut away for clarity
12
8. Slide lift head back towards the base plate. Ensure the lift
head chain is properly positioned with the lift head chain sheave.
(See Fig 3.11) Failure to properly align lift head chain and/or
cylinder will result in lift malfunction.
9. Ensure the hydraulic cylinder is properly seated in cylinder
ring and that the cylinder leveling plug is installed properly. (See
Fig 3.12) Failure to properly align lift head chain and/or cylinder
will result in lift malfunction.
9. Uncoil cable and route cable around the Top Plate
sheave and coil the remaining cable up and leave it in the
post above the lift head. (See Fig 3.13)
OPTIONAL SHEAVE COVER
INSTALLATION INSTRUCTIONS
To install optional sheave covers, rst t sheaves over
sheave shafts. Then t sheave cover over both sheave
shaft ends. Ensure the notched face of the sheave
cover faces the base plate. Secure sheave cover by
inserting cotter pins through the cotter pin holes in the
sheave shaft.
Sheave
Cover
Sheave
Shaft
Sheave
Fig 3.10
M10 Bolt
M10 Spring
Lock Washer
M10 Nut
Fig 3.13
Fig 3.11
NOTE: Portions of post cut away for clarity
NOTE:
ENSURE CYLINDER LEVELING PLUG IS ALSO
INSTALLED PROPERLY WHEN CHECKING
ALIGNMENT OF CYLINDER AND CYLINDER RING
Fig 3.12
NOTE: Portions of post, lift head, and cylinder
cut away for clarity.
Cylinder Ring
Cylinder Leveling Plug
Cylinder
Fig 3.14
NOTE: Post hidden for clarity
13
STEP 4
(Site Layout)
1. Determine which side of the lift will be the approach side.
2. Now determine where the power unit will be located.
The POWER SIDE column has the power unit mounting
bracket attached to the side.
3. Use the chart on this page to determine which lift width
layout you would like to use.
4. Once a location is determined, use a carpenters chalk
line to layout a grid for the post locations. Keep all dimensions
square within 1/8” (3mm) or malfunctioning of the lift can occur.
5. After the post locations are properly marked, use chalk
or crayon to make an outline of the posts on the oor at each
post location using the post base plates as a template.
(See Fig 4.1)
6. CHECK ALL DIMENSIONS TWICE and make sure that
the layout is perfectly square.
CHALK LINE
FOR XPR-9S CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS
Fig 4.1
SITE LAYOUT / FLOOR PLAN
A
Model Configuration A Capacity
XPR-9S Narrow 3353 mm / 132” 9,000 LBS/4082 KG
XPR-9S Wide 3683 mm / 145” 9,000 LBS/4082 KG
14
CLEARANCES
XPR-9S
STEP 5
(Installing the POWER SIDE post)
1. Before proceeding, double the check measurements
and make certain that the base plate of each post is
aligned with the chalk line.
2. Using the base plate on the POWER SIDE post as a
guide, drill each anchor hole in the concrete approximately
4” deep using a rotary hammer drill and 3/4” concrete drill-
bit. To ensure full holding power, do not ream the hole or
allow the drill to wobble. (See Fig. 5.1)
3. After drilling, remove dust thoroughly from each hole
making certain that the posts remain aligned with the chalk
line.
4. Assemble the washers and nuts on the anchors then
tap into each hole with a hammer until the washer rests
against the base plate. If shimming is required be sure that
enough threads are left exposed. (See Fig. 5.2)
NOTE:
BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION
INSTRUCTIONS AND CONCRETE FASTENERS
MEETING THE CRITERIA AS PRESCRIBED BY
THE AMERICAN NATIONAL STANDARD
"AUTOMOTIVE LIFTS - SAFETY REQUIREMENTS
FOR CONSTRUCTION, TESTING, AND VALIDATION"
ANSI/ALI ALCTV-2011. LIFT BUYERS ARE
RESPONSIBLE FOR ANY SPECIAL REGIONAL
STRUCTURAL AND/OR SEISMIC ANCHORING
REQUIREMENTS SPECIFIED BY ANY OTHER
AGENCIES AND/OR CODES SUCH AS THE UNIFORM
BUILDING CODE (UBC) AND/OR
INTERNATIONAL BUILDING CODE (IBC).
Fig 5.1
Fig 5.2
NOTE: Lift measurements shown in WIDE conguration
APPROACH
LIFT HEIGHT CLEARANCE NOTE: There must be 75” plus he height of
typical vehicle MIN distance from top of lift to nearest obstruction.
NOTE:
SUBTRACT 6-1/2” FROM MINIMUM NEAREST WALL
AND MINIMUM NEAREST BAY DIMENSION FOR
NARROW CONFIGURATION.
15
5. If shimming is required, insert the shims as necessary
under the base plate so that when the anchor bolts are
tightened, the posts will be plumb. (See Fig. 5.3)
6. With the foot guards, shims and anchor bolts in place,
tighten by securing the nut to the base then turning 3-5 full
turns clockwise (90 ft-lbs.). DO NOT use an impact wrench
for this procedure. (See Fig. 5.4)
STEP 6
(Installing the OFF SIDE post)
1. Position the OFF SIDE post at the designated chalk
locations and secure post to oor following the same proce-
dures as outlined in STEP 5; Paragraphs 1-6.
STEP 7
(Mounting the Hydraulic Power Unit)
1. Attach the power unit to the POWER SIDE post.
Install the vibration dampener between the power unit and
the power unit mounting plate on the Power Side post,
using four M8 hex head bolts and nuts supplied.
(See Fig 7.1)
2. Fill the reservoir with 10 WT. HYDRAULIC OIL OR
DEXRON ATF, approximately four gallons. Make sure the
funnel used to ll the Power Unit is clean.
Do not connect power unit hydraulic hose assembly at
this time.
3. The standard power unit for your lift is 220 volt, 60HZ,
single phase. All wiring must be performed by a certied
electrician only. SEE WIRING INSTRUCTIONS AFFIXED
TO MOTOR FOR PROPER WIRING INSTRUCTIONS.
Fig 5.3
Fig 5.4
Fig 7.1.
Vibration Dampener
M8 x1.25 x 35mm
hex head bolts, M8
at washers and
M8 Nylock nuts
(Qty 4 ea)
ALL WIRING MUST BE PERFORMED
BY A LICENSED ELECTRICIAN.
DO NOT PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITHOUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.
16
STEP 8
(Installing the Safeties and Safety Cable)
1. Install safety weldments on to each respective post.
(See Fig 8.1 - 8.3)
2. From the Off Side post insert the non-looped end of the
safety cable through the hole located to the right of the Off
Side safety weldment. (See Fig 8.4)
DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR.
THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER
LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY.
OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104° F.
IMPROPER ELECTRICAL HOOK-UP CAN DAMAGE MOTOR AND WILL NOT BE COVERED UNDER WARRANTY.
MOTOR CAN NOT RUN ON 50HZ WITHOUT A PHYSICAL CHANGE IN THE MOTOR.
USE A SEPARATE CIRCUIT BREAKER FOR EACH POWER UNIT.
PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER.
FOR 208-230 VOLT, SINGLE PHASE, USE A 25 AMP FUSE.
FOR 208-230 VOLT, THREE PHASE, USE A 20 AMP FUSE.
FOR 380-440 VOLT, THREE PHASE, USE A 15 AMP FUSE.
Fig 8.1
Hairpin
Cotter
Safety
Clevis
Pin
Off Side and Power Side Top Safety
Top Safety
Weldment
Safety
Bar
Insert non-looped
end of safety cable
through hole in
post
Slip looped end
over bottom pin
Fig 8.4
Power Side Bottom Safety
Fig 8.2
Hairpin
Cotter
Power Side
Safety Weldment
Torsion
Spring
Safety
Clevis Pin
Safety
Bar
Safety
Cable
Off Side Bottom Safety
Safety
Clevis Pin
Torsion
Spring
Off Side Safety
Weldment
Hairpin
Cotter
Safety
Bar
Fig 8.3
17
3. Route the cable over the sheave and route it towards
the baseplate safety sheave. (See Fig 8.5)
4. Route the cable through the baseplate’s safety
sheave(s) and across the oor towards the Power Side
post. (See Fig 8.6 - 8.7)
5. Route the cable the same way as on the Off Side
going up the post and over the safety cable sheave.
6. Route the cable over the top pin on the safety handle.
Insert the cable end through the hole on the threaded pin.
(See Fig 8.7)
7. Pull the slack out the safety cable and keep tension
on the cable as nuts are being tightened. Tighten jam
nuts on either side of the cable keeping the cable
centered to the hole to secure it into place. (See Fig 8.8)
8. Operate the Power Side safety handle, check for
proper operation of both safety assemblies and adjust
cable tension as required.
9. Raise and lock each lift head approximately 28”
above the ground. (See Fig. 8.9)
ENSURE THAT BOTH THE POWER SIDE & OFF
SIDE SAFETIES ENGAGE PROPERLY PRIOR
TO LIFT OPERATION.
Fig 8.5
Route safety cable
over Off Side safety
sheave and down
towards base plate
NOTE: Post cut away for clarity
Fig 8.5
Safety
Cable
NOTE: Post and lift head cut away for clarity
To Power Side Post
Fig 8.6
From Off Side Post
Safety
Cable
NOTE: Post and lift head cut away for clarity
Fig 8.7
NOTE:
MAKE SURE TO KEEP THE SAFETY CABLE
CENTERED WHEN TIGHTENING JAM NUTS
ON SAFETY.
Route safety
cable the hole in
the threaded pin
Route safety cable
over the top pin
of the Power Side
Safety Weldment
Tighten jam nuts
ensuring safety
cable is centered
in hole
Fig 8.8
18
STEP 9
(Installing Hydraulic Lines)
1. Connect the two cyliinder hydraulic hoses in line to the
tee fitting. Connect the 90° fitting to the tee fitting. Connect
the power unit hose to the 90° fitting. Hoses may have to
be stretched or pulled in order to reach the tee union ref-
erenced on (Fig 9.1)
2. Connect the cylinder hoses to the JIC elbow fittings on
the cylinders. DO NOT use teflon tape on the JIC fitting
end. (See Fig 9.2)
3. Route the power unit hose under the cylinder seat
and the equalizer sheave pin. Route the hose through the
hose clip. Failure to do so may cause damage or injury.
(See Fig 9.3)
4. Remove the plastic plug from the power unit power
port. Install the 90° power unit fitting with O-ring using
teflon tape. (Connect the power unit hose assembly to
the 90° hydraulic fitting on the power unit. DO NOT use
teflon tape on the JIC hose fittings. (See Fig 9.4)
ENSURE THAT BOTH THE
POWER SIDE & OFF SIDE SAFETIES ENGAGE
PROPERLY PRIOR TO LIFT OPERATION.
Fig 8.9
Safety
Cable
Power
Side
Hose
Off Side
Hose
90° Fitting
Power
Unit
Hose
Tee Fitting
Fig 9.1
Cylinder
Hose
Fig 9.2
NOTE: Post and lift head cut away for clarity
WHEN ROUTING HYDRAULIC HOSES THROUGH
THE POSTS, ROUTE HOSES THROUGH THE HOSE
CLIPS WELDED ON EACH POST. MAKE SURE
THAT THE HOSE IS CLEAR OF ANY MOVING PARTS.
IT MAY BE NECESSARY TO TIE THE HOSES CLEAR
BY USING NYLON TIE STRAPS OR WIRE. FAILURE
TO KEEP THE HYDRAULIC HOSES CLEAR MAY
RESULT IN THE HYDRAULIC HOSES TO FAIL, WHICH
MAY RESULT IN DAMAGE OR PERSONAL HARM.
Power Unit
Hose Clip
Cylinder
Hose
Fig 9.3
NOTE: Post and lift head cut away for clarity
Power Unit
Hose
NOTE:
POWER PORT LOCATION IN HYDRAULIC POWER
UNIT MAY VARY. CONFIRM THE LOCATION OF THE
POWER PORT ENCLOSED IN THE POWER UNIT
DOCUMENTATION.
Fig 9.4
90° Power
Unit Fitting
Power Unit
Hose
JIC Elbow
Fitting
NOTE:
FOR THE WIDE CONFIGURATION, A 13” EXTENSION
MUST BE INSTALLED TO THE CROSSOVER HOSE. A JIC
TO JIC STRAIGHT FITTING HAS BEEN PROVIDED TO
CONNECT THE CROSSOVER HOSE TO THE EXTENSION
HOSE IN THE PARTS BOX.
19
STEP 10
(Routing the Equalizer Cables)
1. Raise and lock each lift head approximately 28” above
the ground. (See Fig. 10.1)
Fig 10.1
XPR-9S
Equalizer Cable Routing
NOTE: WIDE conguration shown
MAKE SURE THAT THE SAFETY LOCKS ON EACH
POST ARE FULLY ENGAGED BEFORE ATTEMPTING TO
ROUTE EQUALIZER CABLES AND/OR HOSES.
CARRIAGES MUST BE EQUAL HEIGHT FROM
THE FLOOR BEFORE PROCEEDING.
WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT
ON THE THREADED END OF THE CABLE
CONNECTOR AND THERE IS STILL SLACK IN THE
CABLES, THE CABLES HAVE STRETCHED BEYOND
THE SAFE USEFUL LENGTH AND NEED TO BE
REPLACED WITH FACTORY APPROVED CABLE
ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS
OR OTHER DEVICES TO “SHORTEN” THE EFFECTIVE
CABLE LENGTH AS DAMAGE TO THE LIFT OR
INJURY TO PERSONS MAY OCCUR.
THE EQUALIZER CABLE SHEAVES WILL NEED
TO BE REMOVED TO EASE THE ROUTING OF THE
EQUALIZER CABLES. BE SURE TO REINSTALL
ALL PINS, COVERS AND CLIPS OR SERIOUS DAMAGE
OR INJURY MAY OCCUR.
20
2. With the lift heads locked at 28” off the oor, uncoil the
equalizer cables and route the threaded end of the equal-
izer cables towards the Base Plate sheave. Wrap the
cable around the base plate sheave and reinstall sheave.
(See Fig. 10.2)
3. Route the threaded cable end to the opposite post’s
base plate sheave. Wrap the cable around the opposite
post’s Base Plate sheave and reinstall sheave.
(See Fig. 10.2)
4. Route threaded end upwards from Base Plate sheave
and insert the threaded end of the cable through the cable
holder on top of the lift head. Place M18 washer and M18
Nylock nut on threaded cable end. Tighten cable nuts until
cable is taut. Check that both cables have equal tension.
(See Fig 10.4)
STEP 11
(Installing power unit hose assembly
and Power Side safety cover)
1. After safeties have been adjusted and checked for
proper operation, install and tighten Power Side safety
cover and Off Side safety cover mounting screws.
(See Fig. 11.1)
2. Install the floor plate between the columns as shown.
For Wide configuration use the floor plate extension.
(See Fig. 11.2)
STEP 12
(Installing the Lift Arms)
1. Place the appropriate lift arm assembly in the lift
heads. (See Fig. 12.5)
2. Install the lift head pins into the lift head and through
the holes in the arm assembly. (See Fig. 12.1)
3. Install the snap ring into the groove in the lift head pin
on under side of the lift head. (See Fig. 12.2)
Fig 10.2
From opposite
Base Plate sheave
NOTE: Post and lift head cut away for clarity
To opposite
Base Plate
sheave
To Top
Plate
sheave
To cable
holder
Threaded cable
end comes up
from Bottom
Plate sheave
and into cable
retainer on top
of the lift head.
Threaded
Cable End
Nylock
Nut
Fig. 10.4
Washer
Fig. 11.1
Screw
Floorplate
Floorplate
Extension
Fig. 11.2
NOTE:
THERE WILL BE INITIAL STRETCHING OF THE
CABLES AND/OR WITH INCREASED LOADS.
ADJUST THE CABLES AS OUTLINED ABOVE A
WEEK AFTER FIRST USE, THEN EVERY THREE TO
SIX MONTHS THEREAFTER DEPENDING ON USAGE
AND/OR TO COMPENSATE FOR STRETCH.
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