Infineon BLDC SHIELD_TLE956X User manual

Type
User manual
BLDC Shield TLE9563-3QX
User guide
Z8F80521104
About this document
Scope and purpose
This user guide introduces the brushless direct current (BLDC) shield with the TLE9563-3QX. This document
provides detailed information on the content, layout and usage of the board. It should be used in conjunction
with the TLE9563-3QX datasheet, which contains full technical details on the device specification and
operation.
Intended audience
This document is intended for users who develop applications with the TLE956x family.
User guide Please read the sections "Important notice" and "Warnings" at the end of this document Rev. 1.10
www.infineon.com 2023-11-17
Important notice
“Evaluation Boards and Reference Boards” shall mean products embedded on a printed circuit board
(PCB) for demonstration and/or evaluation purposes, which include, without limitation, demonstration,
reference and evaluation boards, kits and design (collectively referred to as “Reference Board”).
Environmental conditions have been considered in the design of the Evaluation Boards and Reference
Boards provided by Infineon Technologies. The design of the Evaluation Boards and Reference Boards has
been tested by Infineon Technologies only as described in this document. The design is not qualified in
terms of safety requirements, manufacturing and operation over the entire operating temperature range
or lifetime.
The Evaluation Boards and Reference Boards provided by Infineon Technologies are subject to functional
testing only under typical load conditions. Evaluation Boards and Reference Boards are not subject to the
same procedures as regular products regarding returned material analysis (RMA), process change
notification (PCN) and product discontinuation (PD).
Evaluation Boards and Reference Boards are not commercialized products, and are solely intended for
evaluation and testing purposes. In particular, they shall not be used for reliability testing or production.
The Evaluation Boards and Reference Boards may therefore not comply with CE or similar standards
(including but not limited to the EMC Directive 2004/EC/108 and the EMC Act) and may not fulfill other
requirements of the country in which they are operated by the customer. The customer shall ensure that
all Evaluation Boards and Reference Boards will be handled in a way which is compliant with the relevant
requirements and standards of the country in which they are operated.
The Evaluation Boards and Reference Boards as well as the information provided in this document are
addressed only to qualified and skilled technical sta, for laboratory usage, and shall be used and
managed according to the terms and conditions set forth in this document and in other related
documentation supplied with the respective Evaluation Board or Reference Board.
It is the responsibility of the customer’s technical departments to evaluate the suitability of the
Evaluation Boards and Reference Boards for the intended application, and to evaluate the completeness
and correctness of the information provided in this document with respect to such application.
The customer is obliged to ensure that the use of the Evaluation Boards and Reference Boards does not
cause any harm to persons or third party property.
The Evaluation Boards and Reference Boards and any information in this document is provided "as is"
and Infineon Technologies disclaims any warranties, express or implied, including but not limited to
warranties of non-infringement of third party rights and implied warranties of fitness for any purpose, or
for merchantability.
Infineon Technologies shall not be responsible for any damages resulting from the use of the Evaluation
Boards and Reference Boards and/or from any information provided in this document. The customer is
obliged to defend, indemnify and hold Infineon Technologies harmless from and against any claims or
damages arising out of or resulting from any use thereof.
Infineon Technologies reserves the right to modify this document and/or any information provided
herein at any time without further notice.
BLDC Shield TLE9563-3QX
User guide
Important notice
User guide 2 Rev. 1.10
2023-11-17
Safety precautions
Note: Please note the following warnings regarding the hazards associated with development systems.
Table 1 Safety precautions
Caution: The heat sink and device surfaces of the evaluation or reference board may become
hot during testing. Hence, necessary precautions are required while handling the board.
Failure to comply may cause injury.
Caution: Only personnel familiar with the drive, power electronics and associated machinery
should plan, install, commission and subsequently service the system. Failure to comply may
result in personal injury and/or equipment damage.
Caution: The evaluation or reference board contains parts and assemblies sensitive to
electrostatic discharge (ESD). Electrostatic control precautions are required when installing,
testing, servicing or repairing the assembly. Component damage may result if ESD control
procedures are not followed. If you are not familiar with electrostatic control procedures, refer
to the applicable ESD protection handbooks and guidelines.
Caution: A drive that is incorrectly applied or installed can lead to component damage or
reduction in product lifetime. Wiring or application errors such as undersizing the motor,
supplying an incorrect or inadequate AC supply, or excessive ambient temperatures may
result in system malfunction.
Warnings
Due to technical requirements products may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies oice.
Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized
representatives of Infineon Technologies, Infineon Technologies’ products may not be used in any applications
where a failure of the product or any consequences of the use thereof can reasonably be expected to result in
personal injury
BLDC Shield TLE9563-3QX
User guide
Safety precautions
User guide 3 Rev. 1.10
2023-11-17
Table of contents
About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Important notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 The board at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Delivery content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Main features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Board overview and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Board design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.2 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.3 Bill of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.1 Arduino UNO controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.2 Config Wizard for MOTIX Motor System ICs with the uIO-Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.2.1 Download the graphical user interface for the uIO-Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.2 Start the configuration Wizard for TLE9563-3QX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Config Wizard for MOTIX Motor System ICs - control tab pages . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.1 SBC tab page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Bridge driver tab page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 References and appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BLDC Shield TLE9563-3QX
User guide
Table of contents
User guide 4 Rev. 1.10
2023-11-17
1 The board at a glance
The TLE9653-3QX BLDC shield is intended to provide a simple and easy-to-use tool for getting familiar with the
device features and for first application tests.
The evaluation board can be used either with an uIO-Stick or stacked on an Arduino UNO board.
The uIO-Stick is the interface between the PC and the application board, such as the TLE9563-3QX.
The TLE9563-3QX serial peripheral interface (SPI) communication is emulated by the uIO-Stick, which is
controlled by the graphical user interface (GUI).
Graphic User
Interface (GUI)
USB SPI
uIO translates
messages
between
demoboard
and the GUI
uIO stick1) TLE9563-3QX
Eval. Board
Figure 1 TLE9563-3QX Evaluation board with the uIO-Stick concept
1.1 Delivery content
The cardboard box includes one BLDC Shield TLE9563-3QX board. The Arduino UNO board and the uIO -Stick
are not included and have to be ordered separately.
For further details about the uIO-Stick refer to: www.hitex.com/uIO
For further information about the Arduino UNO controller board refer to: Arduino - Home.
BLDC Shield TLE9563-3QX
User guide
1 The board at a glance
User guide 5 Rev. 1.10
2023-11-17
1.2 Block diagram
Active reverse
bat. protection
TLE9563-3QX
Battery
Single
Shunt
Safety
Switch
Safety
Logic
uIO stick
INT, RO
TxD, RxD
SPI
PWM
M
Figure 2 Application circuit for a bi-directional motor control with the TLE9563-3QX using a
uIO-Stick
Note: Using the TLE9563 eval board with a uIO-Stick, is possible to spin only a BDC (bi-directional) motor.
With the Configuration Wizard it is possible to access the TLE9563 registers but not send a pattern for
the rotating field.
Active reverse
bat. protection
TLE9563-3QX
Battery
M
Single
Shunt
Safety
Switch
Safety
Logic
Arduino UNO / microcontroller
INT, RO
TxD, RxD
SPI
PWM
Figure 3 Application circuit for a BLDC motor control with the TLE9563-3QX using an Arduino
UNO board
Note: Using the TLE9563 with the Arduino UNO board it is possible to spin a BLDC motor.
BLDC Shield TLE9563-3QX
User guide
1 The board at a glance
User guide 6 Rev. 1.10
2023-11-17
1.3 Main features
The TLE9563 evaluation board includes:
A MOTIX TLE9563-3QX
A 16-pin connector for the uIO-Stick
A placeholder for the pin header to stack the motor control shield directly on top of an Arduino UNO
controller board1)
An active reverse battery protection circuitry with IPZ40N4S5L-2R8
A back electro magnetic force (BEMF) comparator
Three IAUC60N04S6N031H with dual N-channel MOSFETs
Hall sensor connectors
Table 2 Technical data
Voltage supply Maximum current
Typ. 12 V (max. 28 V) 16 A
1Due to manufacturing mistake the holes are filled and they need to be cleaned before connecting the pin header.
BLDC Shield TLE9563-3QX
User guide
1 The board at a glance
User guide 7 Rev. 1.10
2023-11-17
2 Hardware description
The TLE9563-3QX BLDC Shield is designed to be compatible with the uIO-Stick. The uIO-Stick plugs into the
TLE9563-3QX main board via a 16-pin header, and allows an easy interface to the microcontroller via universal
serial bus (USB) for SPI communication.
2.1 Board overview and connectors
VBAT
GND
SH2
SH3
SH1
Connector for
uIO Stick
Pin 1
Pin1 connected to GND
Hall Sensor Connector
Figure 4 Evaluation board connectors
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 8 Rev. 1.10
2023-11-17
Dual n-channel MOSFETs
IAUC60N04S6N031H
Shunt resistor
Active reverse battery protection
with IPZ40N4S5L-2R8
BEMF
comparator
TLE9563-3QX
Figure 5 Board components overview 1
Inductance for filtering
Cap. at VS
680µF / 35V
Cap. At VSINT
100µF/ 35V
Figure 6 Board components overview 2
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 9 Rev. 1.10
2023-11-17
2:VSINT
S1 switch:
VSINT - HSS1
WAKE switch: S2
clicked to connected the WK4/SYNC to GND
3:HSS1
Figure 7 Board switches
Table 3 Switches and positions
Switches Positions Description
Wake switch S2 - Wake the TLE9563-3QX up and exit the sleep mode
Switch S1 Position 2:VSINT To use the interrupt function properly, ensure that the switch S1
is in position 2:VSINT. Otherwise the interrupt is bound to the
pulse-width modulation (PWM) of HSS1 (HS1) and called
periodically, if this HSS1 (HS1) is used.
Position 3:HSS1 To use the cyclic sense feature set the switch S1 to position
3:HSS1 (HS1). One of the high-side drivers is switched on
periodically and supplies some external circuits connected to the
WK inputs (for more details refer to sub-chapter 5.7.1 of the
datasheet).
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 10 Rev. 1.10
2023-11-17
Figure 8 TLE9563 jumpers overview
Note: The soware development mode is a dedicated SBC (system basis chip) configuration, which is useful
for soware development. To enter in this mode, the jumper P2 has to be set. In soware development
mode the watchdog is enabled, but will not trigger the transition to fail-safe mode or restart mode.
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 11 Rev. 1.10
2023-11-17
P1:Enable
Arduino Reset
P5: Arduino
VIN Supply
Figure 9 Arduino jumpers
Set the jumper P5 to connect VIN of Arduino with the 5 V regulator (VCC1) on the TLE9563 shield.
For the Arduino jumper settings refer to Jumper settings
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 12 Rev. 1.10
2023-11-17
VIN
GND
GND
RESET
3V3
5V
A0
A1
A2
A3
A4
A5
D6
D7
D5
D4
D3
D2
D1
D0
D12
D11
D10
D9
D8
D13
GND
Figure 10 Arduino connectors
For the Arduino pins details refer to Pin description.
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 13 Rev. 1.10
2023-11-17
2.2 Board design
2.2.1 Schematics
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t
p
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es
t
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6
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5
6
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61000421
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0
3
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6
-G
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0
3
1
B
0
1
L
F
Figure 11 Schematic 1/4
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 14 Rev. 1.10
2023-11-17
1
1
2
2
3
3
4
4
D
D
C
C
B
B
A
A
T
i
t
l
e
N
u
mb
mb
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r
Rev
i
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i
o
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Si
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ze
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4
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at
at
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6
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2
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2
3
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C:
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a
l
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6
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t
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Figure 12 Schematic 2/4
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 15 Rev. 1.10
2023-11-17
1
1
2
2
3
3
4
4
D
D
C
C
B
B
A
A
T
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t
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r
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1
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9
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l
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t
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R4
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R7
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R1
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R2
R2
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0
k
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SL
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R2
8
0
R
SBC_
V
S
Figure 13 Schematic 3/4
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 16 Rev. 1.10
2023-11-17
1
1
2
2
3
3
4
4
D
D
C
C
B
B
A
A
T
i
t
l
e
N
u
mb
mb
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r
Rev
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n
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Si
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ze
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4
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at
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:
1
0
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.0
6
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2
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2
3
Sh
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5
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C1
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SS
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IN
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2
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ead
er
2
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ead
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CA
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CP
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e
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d
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wi
wi
t
c
h
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h
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6
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4
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2
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C2
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2
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u
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1
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N
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5
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CA
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CA
CA
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Ga
te
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ri
ri
v
ers
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a
ke-U
p
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1
9
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L
2
2
0
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L
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2
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H
2
2
3
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SH
2
2
4
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SH
1
2
5
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H
1
2
6
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H
3
3
5
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SH
3
3
6
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L
3
4
0
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K
4
/
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C
4
2
T
X
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C
A
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1
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RX
D
C
A
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1
2
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CA
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H
1
4
CA
CA
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L
1
5
H
S
1
4
3
H
S
2
4
4
V
CA
CA
N
1
3
W
K
5
1
7
H
S
3
4
5
C
A
N
&
N
U
N
U
1
3
7
N
U
2
3
8
N
U
3
4
1
U
2
B
T
L
E
9
5
6
3
-
3
Q
X
P
o
w
er
Suppl
y
SP
SP
I
R
es
es
et
&
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nterrupt
C
ha
ha
rg
rg
e
P
um
um
p
P
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WM
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S
A
V
CC
CC
1
1
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_
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2
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IN
T
_
N
/
T
E
S
T
3
SD
SD
I
5
SD
SD
O
4
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_
P
7
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_
N
8
G
N
D
6
G
N
D
1
6
CP
CP
3
3
V
S
3
2
CPC1
_
P
3
0
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_
N
3
1
CPC2
_
P
2
9
CPC2
_
N
2
8
V
SIN
T
4
8
G
N
D
4
9
CSO
9
CL
CL
K
1
0
PW
PW
M1
M1
/
CR
CR
C
2
7
PW
PW
M
3
3
4
PW
PW
M
6
4
7
PW
PW
M
2
2
2
PW
PW
M
4
3
9
PW
PW
M
5
4
6
CS_
N
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8
U
2
A
T
L
E
9
5
6
3
-
3
Q
X
Figure 14 Schematic 4/4
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 17 Rev. 1.10
2023-11-17
2.2.2 Layout
Figure 15 Top layer with overlay
Figure 16 Inner layer 1
Figure 17 Inner layer 2
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 18 Rev. 1.10
2023-11-17
Figure 18 Bottom layer with overlay
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 19 Rev. 1.10
2023-11-17
2.2.3 Bill of material
Designator Value Qty Description Footprint Manufacturer
C1, C8, C9, C20,
C24
100nF/50V 5 Chip Multilayer
Ceramic Capacitor
for General Purpose
CAPC1005X60N TDK Corporation
C2, C12 470nF/50V 2 Multilayer Ceramic
Chip Capacitor,
Automotive Grade,
So Termination
CAPC1708X95N TDK Corporation
C3, C4, C5 68nF/50V 3 Multilayer Ceramic
Chip Capacitor,
Automotive Grade,
So Termination
CAPC1708X95N TDK Corporation
C6 680uF/35V 1 Aluminum
Electrolytic
Capacitors
CAPAE1350X1400N Panasonic
C7, C26 2.2uF/16V 2 Multilayer Ceramic
Chip Capacitor,
Automotive Grade,
So Termination
CAPC1708X95N TDK Corporation
C10, C11 220nF/50V 2 Multilayer Ceramic
Chip Capacitor,
Automotive Grade,
So Termination
CAPC1708X95N TDK Corporation
C13 2.2nF/16V 1 Chip Monolithic
Ceramic Capacitor
CAPC1005X55N-0 MuRata
C14 1.5nF/16V 1 Chip Monolithic
Ceramic Capacitor
CAPC1005X55N-0 MuRata
C15, C16, C17 100nF/50V 3 Surface Mount
Ceramic Capacitor
Automotive Grade
CAPC1608X90N AVX
C18 10uF/50V 1 Surface Mount
Ceramic Capacitor,
Commercial Grade,
10 uF
CAPC3526X630N Kemet
C19 100uF/35V 1 Surface Mount
Aluminium
Electrolytic
Capacitor
CAPAE660X800N-2 Panasonic
C22, C23 22nF/16V 2 Chip Monolithic
Ceramic Capacitor
CAPC1005X55N-0 MuRata
C25 4.7nF/50V 1 Chip Multilayer
Ceramic Capacitor
for General Purpose
CAPC1005X60N TDK Corporation
D1 RGB 1 MULTILED,
wavelength-625nm
(red), 528nm (true
green), 460nm
(blue)
SOJ110P340X200-6
N-2-V
OSRAM Opto
Semiconductors
BLDC Shield TLE9563-3QX
User guide
2 Hardware description
User guide 20 Rev. 1.10
2023-11-17
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Infineon BLDC SHIELD_TLE956X User manual

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