Operation Manual / TPS44-F.. - TPS61-F..
Table of contents
© Copyright 2020 . All rights reserved. HZTL2412_EN Rev.G March 2020
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use of the turbocharger .............................................................................. 6
1.4 Storage of new turbochargers and spare parts ....................................................... 7
1.5 Essential information..................................................................................................... 9
1.6 Symbols and definitions .............................................................................................. 11
1.7 Turbocharger rating plate ........................................................................................... 12
1.8 Contact information..................................................................................................... 13
2 Safety...................................................................................................................... 14
2.1 Introduction ................................................................................................................... 14
2.2 CE conformity ................................................................................................................ 14
2.3 Definition of mandatory signs ................................................................................... 15
2.4 Definition of Safety instructions ............................................................................... 15
2.5 Warning plates on the turbocharger......................................................................... 16
2.6 Safe operation and maintenance............................................................................... 16
2.7 Hazards during operation and maintenance........................................................... 20
2.8 Deflagration on gas engines....................................................................................... 25
2.9 Periodic checking of the pressure vessel ................................................................. 26
2.10 Lifting loads ................................................................................................................... 26
3 Start-up ................................................................................................................. 28
3.1 Oil supply ........................................................................................................................ 28
3.2 Inspection work............................................................................................................. 32
3.3 Commissioning after taking out of operation........................................................ 34
4 Operation ............................................................................................................... 35
4.1 Noise emissions ............................................................................................................ 35
4.2 Servicing work ............................................................................................................... 36
4.3 Expected exchange intervals ...................................................................................... 39
4.4 Speed measurement .................................................................................................... 41
4.5 Stopping the engine .................................................................................................... 44
5 Maintenance .......................................................................................................... 45
5.1 Foreword to Maintenance .......................................................................................... 45
5.2 Cleaning the compressor during operation ........................................................... 46
5.3 Turbine cleaning during operation........................................................................... 50
5.4 Cleaning components mechanically.......................................................................... 56