AcuityBrands HPL Luminaire Repair Kit Operating instructions

Brand: AcuityBrands

Model: HPL Luminaire Repair Kit

Type: Operating instructions

AcuityBrands HPL Luminaire Repair Kit provides replacement components and instructions for repairing damaged HPL luminaires. The kit includes light engines, lenses, drivers, and end plates, allowing users to address various repair needs. With detailed instructions and replacement parts, this kit empowers users to restore the functionality of their HPL luminaires, ensuring continued optimal performance and extending the lifespan of their lighting system.

HPL Luminaire

REPAIR KIT INSTRUCTIONS

A. General Identification of HPL Luminaire……………......................................................................................................................Page 2

B. Exploded View of RK1HPL, RK3HPL, and RK6HPL......................................................................................................................Page 3

C. RK1HPL Components…………………..….……………..........................................................................................................................Page 4-5

D. RK2HPL General Layouts…………………….…………….......................................................................................................................Page 6

E. RK3HPL Components………….……………………………………...............................................................................................................Page 7

F. RK6HPL Components………….……………………………………...............................................................................................................Page 8

8/2021 ECO# XXXXX

A. General Identification of HPL Luminaire

IMPORTANT: Wearcottongloves ANDlift and handle theluminaire from theends to avoid damaging or soiling thelens

surface. Should the lens surface become smudged or otherwise blemished, clean using only a soft, microfiber cottoncloth.

LENS

912-00300-004 REV. A

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

ELECTRICAL ACCESS PLATE

CEILING TRIM ACCESSORIES

(WILL VARY BASED ON APPLICATION)

ELECTRICAL ENCLOSURE

LOCATION OF INSULATION

DETECTORS

(IF APPLICABLE)

HPL REPAIR KIT INSTRUCTIONS

LOCATION OF NLIGHT RJ45

(IF APPLICABLE)

LOCATION OF NLIGHTAIR

ANTENNA

(IF APPLICABLE)

END PLATE

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

8/2021

912-00300-004

B. Exploded View of RK1HPL, RK3HPL, and RK6HPL

RK1HPL KIT

RK3HPL KIT

HPL REPAIR KIT INSTRUCTIONS

**IMPORTANT**

-RK1HPL Kit: LED Board screw torque 11 in/lb +/-4 in/lb

-All other fasteners 17 in/lb +/-4 in/lb

RK6HPL KIT

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

C. RK1HPL Components

HPL REPAIR KIT INSTRUCTIONS 4

8/2021

912-00300-004

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

RK1HPL XXLONG: Components provided in kits listed below.

8.875” Light Engine 11.875” Light Engine

11.3875” Light Engine

PCBAS QTY SCREW QTY WIRES

24LONG 8.875” 18 2

11.875” 1

36LONG 11.3875” 312 4

48LONG 11.3875” 316 6

11.875” 1

72LONG 11.3875” 224 8

11.875” 4

96LONG 11.3875” 232 12

11.875” 6

Note: FC100 ships double the quantities shown.

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

HPL REPAIR KIT INSTRUCTIONS 5

8/2021

912-00300-004

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

**IMPORTANT**

-RK1HPL Kit: LED Board screw torque 11 in/lb +/-4 in/lb

-All other fasteners 17 in/lb +/-4 in/lb

-RK1HPL Kit will come with replacement fasteners and jumper wires. New or existing fasteners and jumper wires

may be used during the repair process.

Remove lens by gently pressing on the center of

the lens and inserting a screwdriver between the

lens and the housing.

1 2

Disconnect damaged light engine by gently

pressing down on the channel connectors while

pulling outward on wire. Remove the #6-32

fasteners securing the light engine to the reflector.

Replace with new light engine by gently pushing

in wires into light engine connecter, then replacing

#6-32 fasteners. Test the fixture prior to

reinstalling the lens.

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

8/2021

912-00300-004

C. RK2HPL –Driver Replacement

HPL REPAIR KIT INSTRUCTIONS

Remove lens by gently pressing on the center of

the lens and inserting a screwdriver between the

lens and the housing.

1 2

Remove the screws securing the reflector and

disconnect the PCBA wiring in the electrical

compartment.

With the reflector removed, release the wires by

pressing the button on the driver connectors.

Remove the 2 screws securing the driver to the

electrical enclosure.

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

D. RK3HPL Components

HPL REPAIR KIT INSTRUCTIONS 7

8/2021

912-00232-001

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

RK3HPL XXLONG: Components provided in kits listed below.

Lens

Remove lens by gently pressing on the

center of the lens and inserting a screwdriver

between the lens and the housing.

To install new lens, seat one end of lens

against endplate, and press the lens along

the length. Listen for a snapping noise to

indicate the lens is fully seated.

One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website: https://acuitybrands.com/

D. RK6HPL Components

HPL REPAIR KIT INSTRUCTIONS

8/2021

912-00300-004

Products in this document may be covered by one or more U.S. Patents and Patents Pending.Specifications subject to change without notice.Limited warranty

applies.Complete warranty terms located at www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx

RK6HPL : Components provided in kits listed below.

Grid End Plate Flange End

Plate Mud-In End

Plate

Remove lens by gently pressing on the center of

the lens and inserting a screwdriver between the

lens and the housing.

Remove the (4) torx screws retaining the existing

end plate. Install the new end plate using the

new torx screws and reinstall the lens.

**IMPORTANT**