Loctite Zeta 7216 Operating instructions

Brand: Loctite

Model: Zeta 7216

Type: Operating instructions

This manual is also suitable for

Zeta 7215

Loctite Zeta 7216 is a high intensity electrodeless curing chamber. The cure chamber can cure light sensitive products with an electrodeless bulb. In comparison to mercury vapor lamps, this leads to a number of advantages, e.g., longer bulb life, no warm-up time, no ozone generation, and lower energy consumption.

EQUIPMENT

OPERATION MANUAL

Loctite

Combined Manual

for

High Intensity

Cure Chamber

Zeta

7215

98007 Mercury Arc Lamp

Zeta

7216

98008 Electrodeless Lamp

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 1

Contents

Zeta® 7215 Mercury Arc Chamber Page No.

1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.1 Ozone Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.2 Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.4 Unpacking & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.5 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.6 Recommended Spare Parts / Optional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3 Installation & Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.2 Space & Utility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3 Mercury Lamp Installation & Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4 Control & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.1 Operating the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.2 Illustration of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4.3 Chamber Door Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.1 Reflector Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.2 Lamp Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

8 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Zeta® 7216 Electrodeless Lamp Page No.

1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.1 Ozone Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.2 Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.4 Unpacking & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.5 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.6 Recommended Spare Parts / Optional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3 Installation & Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.2 Space & Utility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

4 Control & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

4.1 Operating the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

4.2 Illustration of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

4.3 Chamber Door Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

8 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Wiring Diagram for the Cure Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Wiring Diagram for the Mercury Arc Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 2

Zeta

7215

Mercury Arc Ultraviolet Curing Chamber

Instruction Manual 98007

Loctite

Zeta

7215

High Intensity Cure Mercury Arc Chamber

LAMP POWER

CONTROL POWER

OFF

BEFORE CLEANING, SERVICING OR RELAMPING,

OR LAMP SHIELDING PROVIDED WHEN LAMP IS IN USE.

SUITABLE EYE AND SKIN PROTECTION MUST BE WORN

NOT EXPOSED TO DIRECT OR REFLECTED RADIATION.

MUST BE TAKEN TO INSURE THAT PERSONNEL ARE

WHICH IS HARMFUL TO EYES AND SKIN. GREAT CARE

ULTRAVIOLET IRRADIATORS EMIT RADIATION

ALWAYS TURN THE POWER OFF.

CAUTION

P/N 984132

STANDBY MODE

MAIN POWER

HIGH MODE

ELAPSED TIME

7215

P/N 98007

READ OPERATOR'S MANUAL BEFORE USE

prevent user exposure to UV light.

This unit has been designed to

ULTRAVIOLET LIGHT

WARNING

CYCLE TIMER

CYCLE START

CYCLE STOP

OFF

CHAMBER POWER

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 3

For Your Safety1

IMPORTANT DO NOT OPERATE UNIT BEFORE READING THIS SECTION

WARNING: Ultraviolet Light–Danger of severe eye or skin burns. Do not look at source or its

reflection without protective goggles. Do not defeat lamp shielding interlocks. Read operator's

manual before use or repair.

The Loctite

ZETA

7215 High Intensity Cure Chamber is a source of ultraviolet light used to

cure light sensitive products. The system incorporates ultraviolet shielding, an interlocked

chamber door, and a shutter to protect the user. It is safe when installed and used properly. The

following guidelines should be followed at all times to ensure protection from the ultraviolet light.

1. All personnel involved in the operation of the ZETA

7215 High Intensity Cure Chamber

should become familiar with the safety and operating procedures provided in the written material

provided with this equipment. Ultraviolet burns are not felt for several hours and short exposure

can cause severe burning of the skin. Never look directly at the output of the lamp or the output

of the lamp reflector. The ZETA

7215 is shielded and interlocked to prevent exposure to

ultraviolet radiation.

2. Do not defeat any of the system interlocks.

3. Do not attempt to open chamber door during the cure cycle. A cycle stop button is provided to

terminate curing and close the protective shutter. If the door is opened the unit turns down

power and closes the shutter, but the best procedure is to push cycle stop and wait for the

shutter to close prior to opening the chamber door.

4. Prior to any attempt at servicing, turn power off and remove power from all of the system

components.

5. When changing lamp, allow 15 minutes for the lamp to cool prior to removing.

Ultraviolet safety is the responsibility of the user. When in doubt about ultraviolet safety, consult

a Loctite technical specialist at 1-800-LOCTITE (562-8483).

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 4

Introduction2

2.1 OZONE WARNING

The ZETA

7215 Ultraviolet High Intensity Cure Chamber has been designed to operate safely

and reliably. However, if not used properly, it may become a potential hazard. All personnel

involved in the operation of the ZETA

7215 should be familiar with the operating safety

described in the Safety Considerations section of this manual. Ozone (O

) is a by-product of the

U.V. lamp. Ozone is a natural gas that is formed when Ultraviolet light from the sun is exposed

to the earth's atmosphere. Ozone has a pungent irritating odor. U.V. systems should not be

constantly operated in a confined room without proper ventilation. Exhausting the system to the

outside of the building will prevent ozone concentration in confined areas. Exhausting the ozone

is not dangerous to the atmosphere because the hot gas is unstable and breaks down to

oxygen usually before it leaves the ducting. Questions regarding installation, operation, or

safety should be addressed to Loctite Corporation Safety Health and Regulatory Affairs

Department in Rocky Hill, Connecticut, 1-800-LOCTITE (562-8483).

2.2 PURPOSE OF MANUAL

The purpose of this manual is to provide installation, operation and troubleshooting instructions

for the ZETA

7215 Ultraviolet High Intensity Cure Chamber. It is important the manual be

carefully read before any attempt to install or operate the equipment.

2.3 DESCRIPTION

The system is a bench top ultraviolet source designed for a wide range of Loctite

ultraviolet curing adhesives and coatings. The unit is suitable for laboratory use or

production requirements.

2.4 UNPACKING & INSPECTION

Visually inspect the shipping carton for physical damage. Damaged shipping cartons should be

reported to the carrier. Carefully open the shipping carton and remove the equipment, being

careful not to lose or damage any separately packed parts.

Check all parts against the packing list. Any damaged or missing parts should be reported to the

carrier and to your Loctite representative.

All packing materials and shipping carton should be saved in case the unit has to be returned at

some time in the future.

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 5

Introduction, cont.2

2.5 ITEMS SUPPLIED

1. Cure Chamber Base and Lamp Adapter Assembly LOCTITE PART # 984130

2. 6" Mercury Arc Lamp Power Supply LOCTITE PART # 984132

3. 6" Mercury Arc Lamp Irradiator Assembly LOCTITE PART # 984134

4. Equipment Manual LOCTITE PART # 984135

2.6 RECOMMENDED SPARE PARTS / OPTIONAL ITEMS

1. Reflector Liner Set LOCTITE PART # 984143

2. 6" Mercury Arc Lamp LOCTITE PART # 983091

3. Flow Through Air Panel LOCTITE PART # 984144

4. Capacitor, 18UF LOCTITE PART # 984145

5. Capacitor, 12UF LOCTITE PART # 984146

6. Capacitor, 6UF LOCTITE PART # 984147

7. Ballast, 9526 LOCTITE PART # 984148

8. Chamber Curing Shelf LOCTITE PART # 984142

9. Fuse, Chamber BUSS # ATQ15

10.Fuse, Power Supply BUSS # ATQ20

11. Fuse, Chamber Drive BUSS # AGC3

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 6

Installation & Start-Up3

3.1 INSTALLATION

Refer to the installation diagram on the next page. The diagram gives the exterior dimensions of

the High Intensity Cure Chamber and the Power Supply. Allow six inches of clearance around

the unit for air circulation and cable connections. Air is drawn from the bottom of the Chamber

and exhausted from the top out of the exhaust duct. Do not block air inlets.

Power requirements and the plug formats for the power cords are shown. Prior to applying

power, the Mercury Arc Lamp must be installed. Refer to page 7 Lamp Installation and

replacement. Install Lamp. The Lamp is a 1,500 watt Mercury Arc Lamp.

Connect all cables as shown in the Installation diagram.

A five inch exhaust connection is provided and should be connected as described in the

installation diagram.

After plugging in the Cure Chamber and The Mercury Arc Power Supply proceed to the

operating instructions.

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 7

Installation & Start-Up, cont.3

3.2 SPACE & UTILITY REQUIREMENTS

Remove power from all system

components prior to servicing.

Do not defeat lamp system interlocks.

WARNING

LB-11002

EXHAUST AIRFLOW

18 3/8

POWER SUPPLY ENCLOSURE

CURE CHAMBER BASE UNIT

DOOR SWINGS FROM RIGHT TO LEFT

INTERLOCK CABLE

HIGH VOLTAGE LAMP CABLE

POWER INPUT CORDPOWER INPUT CORD

21 1/2

7215

SHUTTER TIMER

CYCLE START

CYCLE STOP

OFF

CHAMBER POWER

P/N 98007

READ OPERATOR'S MANUAL BEFORE USE

prevent user exposure to UV light.

This unit has been designed to

ULTRAVIOLET LIGHT

WARNING

LAMP POWER

CONTROL POWER

OFF

STANDBY MODE

P/N 984132

MAIN POWER

HIGH MODE

ELAPSED TIME

BEFORE CLEANING, SERVICING OR RELAMPING,

OR LAMP SHIELDING PROVIDED WHEN LAMP IS IN USE.

SUITABLE EYE AND SKIN PROTECTION MUST BE WORN

NOT EXPOSED TO DIRECT OR REFLECTED RADIATION.

MUST BE TAKEN TO INSURE THAT PERSONNEL ARE

WHICH IS HARMFUL TO EYES AND SKIN. GREAT CARE

ULTRAVIOLET IRRADIATORS EMIT RADIATION

ALWAYS TURN THE POWER OFF.

CAUTION

5 INCH EXHAUST VENT

HOSE, MAXIMUM LENGTH

40 FEET, NO INCOMING

POSITIVE PRESSURE

20.0014.25

10.25

Figure 1.Top View

Figure 2. Front View

Electrical Service Requirements

120 Volts 20 Amp Circuit

High Inrush Magnetic Breaker

120 Volts 15 Amp Circuit

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 8

Installation & Start-Up, cont.3

3.3 MERCURY LAMP INSTALLATION & REPLACEMENT

Disconnect power to chamber, lamp power supply and any other power source connected

to the system prior to start of Lamp installation.

3.3.1 REMOVING THE LAMP MODULE

1. Remove the power supply cable.

2. Remove the four Lamp module

retaining screws.

3. Lift module straight up using handles.

4. Place Lamp Module on bench inverted.

5. To make sure the Lamp is cool, allow

15 minutes from powering down.

3.3.2 INSTALLING THE LAMP

1. Loosen, do not remove, the four

screws on lamp holder. (2 on each side

of the lamp.)

2. Open the lamp retainers.

3. Wearing cotton gloves, remove the

lamp from packing, place in the holder.

4. Close the lamp retainers and tighten

the four screws. Lamp will move but

not come out of retainer.

5. Connect the wires on the lamp to

ceramic insulators.

6. Reinstall the lamp module.

7. Press the hourmeter reset on the

back of the power supply.

Lamp Loctite Part # 983091

POWER SUPPLY CABLE

SCREWSSCREWS

CERAMIC INSULATORS

SCREWS

Figure 3.Top of cure chamber

Figure 4. Lamp Module

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 9

Control & Operation4

4.1 OPERATING THE UNIT

All materials relating to safety should be reviewed prior to operating.The chamber and

lamp power supply should be properly installed. Assure that all cables are properly

installed, the lamp has been installed and the Chamber door is closed.

1. Refer to 7215 figures 5-7 on page 9. Push the Chamber Power On button located at the

lower right side of the Chamber. The amber light on the Chamber Power switch block

should light. See figure 5.

2. Push the Control Power On button located on the Lamp Power Supply. The amber light on

Control Power Switch Block should light. See figure 6.

3. Push the Lamp Power On button located on the Lamp Power Supply. The amber light on

Lamp Power Switch Block should light. See figure 6.

4. Wait for the Cycle Start Lamp/Button to illuminate. (Located at the center right side of the

Chamber.) See figure 5.

5. Set Cycle timer for desired cure time. (Cycle timer setting instructions in figure 7.)

6. Open Chamber door and adjust shelf for desired intensity. The maximum ultraviolet intensity

is available at the top of the chamber and the minimum at the bottom shelf position. If you are

not sure about the proper shelf setting utilize a Loctite

ZETA

7010 Puck Radiometer. Using

the ZETA

7010, a measurement of intensity can be obtained at any shelf position. This

measurement can be used to determine proper part placement and day to day process

repeatability. The ZETA

7010 can be placed in the oven, the Chamber door closed, then

when the cycle start button is pushed, the ZETA

7010 will detect and record the ultraviolet

light when the shutter opens. After the shutter closes the ZETA

7010 can be removed from

the chamber and intensity or total energy read on the digital display. Contact your Loctite

representative at 1-800-LOCTITE for the ZETA

7010 Puck Radiometer part number 98001.

Parts should be placed near the center of the shelf. If you have no means of measuring

intensity, it is recommended that test samples are placed near the bottom of the chamber

then moved up if the intensity is not sufficient. Do not place parts so high as to interfere with

the shutter.

7. Close the Chamber door. Refer to the illustration of Chamber Door Knob figure 8 on page 10.

Push the Cycle Start button. The part can be observed through the window located above the

Chamber door. If it becomes necessary to end cure cycle, push the CYCLE STOP BUTTON

and the shutter will close.

8. At the end of the cycle remove parts from Chamber.

9. To shut down the system, first push the Lamp Power Off, then the Control Power Off, wait

three minutes then turn Chamber Power off. The three minute time period allows the fans to

provide a lamp cooling period.

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 10

Control and Operation, cont.4

4.2 ILLUSTRATION OF CONTROLS

20.0

CYCLE TIMER

7215

P/N 98007

READ OPERATOR'S MANUAL BEFORE USE

prevent user exposure to UV light.

This unit has been designed to

ULTRAVIOLET LIGHT

WARNING

CYCLE TIMER

CYCLE START

CYCLE STOP

OFF

CHAMBER POWER

LAMP POWER

CONTROL POWER

OFF

BEFORE CLEANING, SERVICING OR RELAMPING,

OR LAMP SHIELDING PROVIDED WHEN LAMP IS IN USE.

SUITABLE EYE AND SKIN PROTECTION MUST BE WORN

NOT EXPOSED TO DIRECT OR REFLECTED RADIATION.

MUST BE TAKEN TO INSURE THAT PERSONNEL ARE

WHICH IS HARMFUL TO EYES AND SKIN. GREAT CARE

ULTRAVIOLET IRRADIATORS EMIT RADIATION

ALWAYS TURN THE POWER OFF.

CAUTION

P/N 984132

STANDBY MODE

MAIN POWER

HIGH MODE

ELAPSED TIME

Timer Set

Programs new time setting

after making changes.

Move to next digit on left,

wrap around at far left.

20.0

➡

20.0

➡

20.1

Increment digit up by 1

Not Used

Figure 7. Cycle Timer

Figure 6. Power Supply

Figure 5. Cure Chamber

If you step more than six digits to the left of the decimal

point, a minus appears. Continue to step (Do not hit the red

program button) and the selection will go back to the digit

two places to the left of the decimal point. If someone does

select the minus, it can be corrected by going back to the

minus and hitting the program (red) button to toggle the

minus off. You then can program the desired time normally.

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 11

Control & Operation, cont.4

4.3 CHAMBER DOOR KNOB

7215

P/N 98007

READ OPERATOR'S MANUAL BEFORE USE

prevent user exposure to UV light.

This unit has been designed to

ULTRAVIOLET LIGHT

WARNING

CYCLE TIMER

CYCLE START

CYCLE STOP

OFF

CHAMBER POWER

If the Chamber Interlock will not close, reduce the tension by turning the Black Tension Knob

counter-clockwise.

If the Chamber door does not close tightly, adjust the Tension Knob clockwise.

Chamber Interlock

Adjusts Chamber

Interlock Tension

Figure 5. Cure Chamber

Figure 8. Chamber Door Knob

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 12

Maintenance5

ALWAYS REMOVE POWER FROM ALL UNITS CONNECTED TO THE SYSTEM PRIOR TO

THE START OF ANY SERVICING!

With proper care and maintenance, the U.V. lamp can be expected to have a useful life of

approximately 1,000 hours. To install or change the lamp refer to section 3.3 in this manual

entitled Mercury Lamp Installation. In addition to lamp maintenance the reflectors should be

cleaned to insure proper output. Cleaning is suggested once every 40 hours. If deposits do not

appear on reflectors, cleaning can be delayed.

Cotton Gloves

Lamps should never be touched with bare hands. Always use clean cotton gloves when

handling U.V. lamps. Oils from fingers can become permanently etched on the bulb when turned

on. This will reduce the lamp output and reduce the life of the lamp.

5.1 REFLECTOR CLEANING

To clean the reflectors, wearing white cotton gloves, remove the lamp. Using a soft cotton cloth

dampened with alcohol, wipe the reflector surfaces gently. After cleaning, wipe surfaces dry with

a soft clean cotton cloth. Replace the lamp, then the Lamp assembly.

5.2 LAMP CLEANING

Wait until lamp is cool prior to cleaning. If deposits are present on the outside of the lamp, the

lamp can also be wiped clean with a slightly alcohol-dampened cotton cloth.

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 13

Troubleshooting6

Specifications7

SYMPTOM POSSIBLE CAUSE ACTION

System does not Open Interlock switch Check chamber door lamp

turn on module four retainers

Open fuse Fuse in Chamber

U.V. Lamp does Open fuse Fuse in power supply

not light

Lamp failure Replace Lamp

Cure speed declines End of Lamp’s useful life Replace Lamp

Lamp dirty See maintenance

Reflector dirty See maintenance

Outdated adhesive Replace adhesive

Lamp 1,500 Watt Mercury Arc Lamp

Power Supply 120 VAC, 20A, 60 HZ, 1 Phase

Power Supply Fuse 20 A

Power Supply Consumption 2,400 Watts

Dimensions See Installation Drawing

System Shipping Weight 145 Lbs.

Power Supply Fuse 20A

Chamber Fuse 15A

Chamber Drive Fuse 3A

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 14

Loctite expressly warrants that all products referred to in this Instruction Manual for the ZETA

7215 Mercury Arc Cure Chamber (hereafter called "Products") shall be free from defects in

materials and workmanship. Liability for Loctite shall be limited, at its option, to replacing those

Products which are shown to be defective either in materials or workmanship or to credit to the

purchaser the amount of the purchase price thereof (plus freight and insurance charges paid

therefor by the user). The purchaser's sole and exclusive remedy for breach of warranty shall be

such replacement or credit.

A claim of defect in materials or workmanship in any Products shall be allowed only when it is

submitted to Loctite in writing within one month after discovery of the defect or after the time the

defect should have reasonably have been discovered and in any event, within twelve months

after the delivery of the Products to the purchaser excluding the Lamp. No such claim shall be

allowed in respect of Products which have been neglected or improperly stored, transported,

handled, installed, connected, operated, used or maintained or in the event of unauthorized

modification of the Products including; where products, parts or attachments for use in

connection with the Products are available from Loctite, the use of products, parts or

attachments which are not manufactured by Loctite.

No Products shall be returned to Loctite for any reason without prior written approval from Loctite.

Products shall be returned freight prepaid in accordance with instructions from Loctite.

NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED,

MISUSED, NEGLECTED, OR DAMAGED BY ACCIDENT, OR IF THE SYSTEM IS USED

TO DISPENSE OR CURE ANY LIQUID MATERIAL OTHER THAN LOCTITE

CORPORATION PRODUCTS.

EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION, LOCTITE MAKES

NO WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, WITH RESPECT TO

THE PRODUCTS.

ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND

OTHER WARRANTIES OF WHATEVER KIND (INCLUDING AGAINST PATENT OR

TRADEMARK INFRINGEMENT) ARE HEREBY DISCLAIMED BY LOCTITE AND WAIVED BY

THE PURCHASER.

THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR LOCTITE TO

THE PURCHASER IN CONTRACT, IN TORT OR OTHERWISE IN THE EVENT OF

DEFECTIVE PRODUCTS.

WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE UNDER

APPLICABLE LAWS, LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR

ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE

OR USE OF, OR OTHERWISE IN CONNECTION WITH, THE PRODUCTS, INCLUDING,

WITHOUT LIMITATION, LOSS OF PROFITS AND SPECIAL, INDIRECT OR CONSEQUENTIAL

DAMAGES, WHETHER CAUSED BY NEGLIGENCE FROM LOCTITE OR OTHERWISE.

Warranty8

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 15

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 16

Zeta

7216

Electrodeless Lamp Ultraviolet Curing Chamber

Instruction Manual 98008

Loctite

Zeta

7216

High Intensity Cure

Electrodeless

Lamp Chamber

7216

SYSTEM

UNIT

LAMP CONTROL

INDICATOR TEST

STANDBY

/RESET

LAMP OFF

LAMP ON

LAMP OUT

PWR IMBAL

SYS BLWR

EXT INTLK

RF INTLK

PWR ERROR

BLWR PRESSURE

PS TEMP

PHOTOCELL

TEST POINTS

(0-12 VDC)

P300M POWER SUPPLY

TEST POINTS

MAGNETRON

(0-800 mVDC)

POWER

P/N 98008

WARNING

ULTRAVIOLET LIGHT

This unit has been designed to

prevent user exposure to UV light.

READ OPERATOR'S MANUAL BEFORE USE

CHAMBER POWER

OFF

CYCLE STOP

CYCLE START

CYCLE TIMER

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 17

For Your Safety1

IMPORTANT DO NOT OPERATE UNIT BEFORE READING THIS SECTION

WARNING: Ultraviolet Light–Danger of severe eye or skin burns. Do not look at source or its

reflection without protective goggles. Do not defeat lamp shielding interlocks. Read operator's

manual before use or repair.

The Loctite

ZETA

7216 High Intensity Cure Chamber is a source of ultraviolet light used to

cure light sensitive products. The system incorporates ultraviolet shielding, an interlocked

chamber door, and a shutter to protect the user. It is safe when installed and used properly. The

following guidelines should be followed at all times to ensure protection from the ultraviolet light.

1. All personnel involved in the operation of the ZETA

7216 High Intensity Cure Chamber

should become familiar with the safety and operating procedures provided in the written material

provided with this equipment. Ultraviolet burns are not felt for several hours and short exposure

can cause severe burning of the skin. Never look directly at the output of the lamp or the output

of the lamp reflector. The ZETA

7216 is shielded and interlocked to prevent exposure to

ultraviolet radiation.

2. Do not defeat any of the system interlocks.

3. Do not attempt to open the chamber door during the cure cycle. A cycle stop button is

provided to terminate curing and close the protective shutter. If the door is opened, the unit turns

down power and closes the shutter, but the best procedure is to push the cycle stop and wait for

the shutter to close prior to opening the chamber door.

4. Prior to any attempt at servicing, turn the power off and remove power from all of the system

components.

5. When changing the lamp, allow 15 minutes for the lamp to cool prior to removing.

Ultraviolet safety is the responsibility of the user. When in doubt about ultraviolet safety, consult

a Loctite technical specialist at 1-800-LOCTITE (562-8483).

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 18

Introduction2

2.1 OZONE WARNING

The ZETA

7216 Ultraviolet High Intensity Cure Chamber has been designed to operate safely

and reliably. However, if not used properly, it may become a potential hazard. All personnel

involved in the operation of the ZETA

7216 should be familiar with the operating safety

described in the Safety Considerations section of this manual. Ozone (O

) is a by-product of the

U.V. lamp. Ozone is a natural gas that is formed when Ultraviolet light from the sun is exposed

to the earth's atmosphere. Ozone has a pungent irritating odor. U.V. systems should not be

constantly operated in a confined room without proper ventilation. Exhausting the system to the

outside of the building will prevent ozone concentration in confined areas. Exhausting the ozone

is not dangerous to the atmosphere because the hot gas is unstable and breaks down to

oxygen usually before it leaves the ducting. Questions regarding installation, operation, or safety

should be addressed to Loctite Corporation Safety Health and Regulatory Affairs Department in

Rocky Hill, Connecticut, 1-800-LOCTITE (562-8483).

2.2 PURPOSE OF MANUAL

The purpose of this manual is to provide installation, operation and troubleshooting instructions

for the ZETA

7216 Ultraviolet High Intensity Cure Chamber. It is important that this manual, plus

the electrodeless lamp manual (F300S/F300SQ), be carefully read before any attempt to install

or operate the equipment.

2.3 DESCRIPTION

The system is a bench top ultraviolet source designed for a wide range of Loctite

ultraviolet

curing adhesives and coatings. The unit is suitable for laboratory use or low production

requirements.

2.4 UNPACKING & INSPECTION

Visually inspect the shipping carton for physical damage. Damaged shipping cartons should be

reported to the carrier. Carefully open the shipping carton and remove the equipment, being

careful not to lose or damage any separately packed parts.

Check all parts against the packing list. Any damaged or missing parts should be reported to the

carrier and to your Loctite representative.

All packing materials and shipping carton should be saved in case the unit has to be returned at

some time in the future.

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 19

Introduction, cont.2

2.5 ITEMS SUPPLIED

1. Cure Chamber Base and Lamp Adapter Assembly LOCTITE PART # 984136

2. Electrodeless Lamp power Supply Assembly, 208 VOLT LOCTITE PART # 984138

3. Electrodeless Lamp Irradiator Assembly LOCTITE PART # 984139

4. RF Detector Cable LOCTITE PART # 984158

5. Power Supply to Chamber Interlock Cable LOCTITE PART # 984159

6. Power Supply To Lamp High Voltage Cable LOCTITE PART # 984160

7. Equipment Manual LOCTITE PART # 984135

2.6 RECOMMENDED SPARE PARTS / OPTIONAL ITEMS

1. Capacitor, .85/.43 MFD LOCTITE PART # 984192

2. Diode Block LOCTITE PART # 984193

3. Irradiator Photocell Assembly LOCTITE PART # 983501

4. Irradiator Magnetron Kit LOCTITE PART # 983502

5. Irradiator RF Screen Kit LOCTITE PART # 983503

6. Irradiator Ignitor Bulb LOCTITE PART # 983504

7. Blower Filter, Set of 20 LOCTITE PART # 983505

8. Irradiator Air Pressure Switch LOCTITE PART # 983506

9. Irradiator "D" Bulb LOCTITE PART # 983469

10.Irradiator "H" Bulb LOCTITE PART # 983470

11. Irradiator "V" Bulb LOCTITE PART # 983471

12.Flow Through Air Panel LOCTITE PART # 984144

13.Chamber Curing Shelf LOCTITE PART # 984142

984135 Zeta 7215 & 7216 manl 8/3/00 3:24 PM Page 20

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Loctite Zeta 7216 Operating instructions

Brand: Loctite

Model: Zeta 7216

Type: Operating instructions

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