ESAB XC700 User manual

Type
User manual

This manual is also suitable for

XCellerator
XC500, XC700
Instruction manual
0463 779 001 GB 20210303
TABLE OF CONTENTS
0463 779 001
- 2 -
© ESAB AB 2021
1 SAFETY
......................................................................................................................................
3
1.1 Meaning of symbols
....................................................................................................
3
1.2 Safety precautions
......................................................................................................
3
1.3 General safety
..............................................................................................................
5
1.4 Standard compliance
..................................................................................................
6
1.5 Installation safety
........................................................................................................
6
1.6 Wiring safety
................................................................................................................
7
1.7 Release of person trapped in the XCellerator pre-engineered robotic cell
..........
8
1.8 Decommissioning, storage, and disposal
................................................................
8
1.9 Safety layout for XC500
..............................................................................................
8
1.10 Safety layout for XC700
..............................................................................................
9
1.11 Health and safety regulations
....................................................................................
9
1.12 Warranty
.......................................................................................................................
10
2 INTRODUCTION
.........................................................................................................................
12
2.1 Equipment
....................................................................................................................
12
3 TECHNICAL DATA
.....................................................................................................................
14
4 INSTALLATION
...........................................................................................................................
16
4.1 Lifting instructions
......................................................................................................
16
4.2 Mounting
......................................................................................................................
17
4.2.1 Mounting the XCellerator XC500 and XC700
.....................................................
17
4.2.2 Connecting the exhaust system
.........................................................................
18
4.2.3 Connecting power
..............................................................................................
19
4.2.4 Connecting air
....................................................................................................
19
4.2.5 Mounting optional equipment
.............................................................................
20
4.3 Safety components in XC700
.....................................................................................
21
4.4 Safety components in XC500
.....................................................................................
21
4.5 Parameter settings
......................................................................................................
21
5 OPERATION
...............................................................................................................................
22
5.1 Before first start
..........................................................................................................
22
5.2 Initial test
......................................................................................................................
22
5.3 Refilling wire
................................................................................................................
22
5.4 Operator's panel
..........................................................................................................
24
5.5 Emergency stop
..........................................................................................................
24
5.6 Operating the XC700
...................................................................................................
25
5.7 Operating the XC500
...................................................................................................
25
6 MAINTENANCE
..........................................................................................................................
27
6.1 Maintenance schedule XC700
....................................................................................
27
6.2 Service contact information
.......................................................................................
28
6.2.1 Contact information
............................................................................................
28
7 ORDERING NUMBERS
..............................................................................................................
30
8 ORDERING SPARE PARTS
.......................................................................................................
31
DIMENSIONS XC500
.............................................................................................................................
32
DIMENSIONS XC700
.............................................................................................................................
33
1 SAFETY
0463 779 001
- 3 -
© ESAB AB 2021
1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and
follow all labels, employer´s safety practices and Safety Data
Sheets (SDSs).
1.2 Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be observed
in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equipment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
its operation
location of emergency stops
its function
relevant safety precautions
welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
no unauthorised person is stationed within the working area of the
equipment when it is started up
no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
be suitable for the purpose
be free from drafts
4. Personal safety equipment:
Always wear recommended personal safety equipment, such as safety
glasses, flame-proof clothing, safety gloves
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc.,
which could become trapped or cause burns
5. General precautions:
Make sure the return cable is connected securely
Work on high voltage equipment may only be carried out by a
qualified electrician
1 SAFETY
0463 779 001
- 4 -
© ESAB AB 2021
Appropriate fire extinguishing equipment must be clearly marked and
close at hand
Lubrication and maintenance must not be carried out on the equipment
during operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions when
welding and cutting.
ELECTRIC SHOCK - Can kill
Do not touch live electrical parts or electrodes with bare skin, wet gloves
or wet clothing
Insulate yourself from work and ground.
Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
Exposure to EMF may have other health effects which are unknown.
Welders should use the following procedures to minimize exposure to
EMF:
Route the electrode and work cables together on the same side
of your body. Secure them with tape when possible. Do not
place your body between the torch and work cables. Never coil
the torch or work cable around your body. Keep welding power
source and cables as far away from your body as possible.
Connect the work cable to the workpiece as close as possible
to the area being welded.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes
Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area
ARC RAYS - Can injure eyes and burn skin
Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing
Protect bystanders with suitable screens or curtains
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
MOVING PARTS - Can cause injuries
Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
Stop engine before installing or connecting unit.
Keep hands, hair, loose clothing and tools away from moving parts.
1 SAFETY
0463 779 001
- 5 -
© ESAB AB 2021
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no
inflammable materials nearby
Do not use on closed containers.
HOT SURFACE - Parts can burn
Do not touch parts bare handed.
Allow cooling period before working on equipment.
To handle hot parts, use proper tools and/or insulated welding gloves to
prevent burns.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
CAUTION!
Class A equipment is not intended for use in residential
locations where the electrical power is provided by the public
low-voltage supply system. There may be potential difficulties in
ensuring electromagnetic compatibility of class A equipment in
those locations, due to conducted as well as radiated
disturbances.
NOTE!
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation in
accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be disposed
of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment for
purchase. For ordering information contact your local ESAB dealer or visit us on our website.
1.3 General safety
These XCellerator pre-engineered robotic cell's fulfils all the relevant provisions of the Directive
2006/42/EC on machinery.
The XCellerator pre-engineered robotic cell's fulfils furthermore all relevant provisions of the Directive
2004/108/EC on electromagnetic compatibility (EMC).
The “EC-Declaration of Conformity” with the subsequent CE-marking, attached to this ESAB
XCellerator XC500 and XC700 pre-engineered robotic cell's, is only valid if it is installed according to
this manual’s instructions for installation.
ESAB responsibility does not cover errors or safety risks that may occur in equipment connected to
and/or installed in the ESAB XCellerator XC500 or XC700 pre-engineered robotic cell's, nor errors or
safety risks that may occur in the XCellerator XC500 or XC700 pre-engineered robotic cell's caused by
1 SAFETY
0463 779 001
- 6 -
© ESAB AB 2021
equipment connected to and/or installed in the XCellerator XC500 or XC700 pre-engineered robotic
cell's.
1.4 Standard compliance
Standard compliance
This ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's are is developed and
manufactured according to all relevant provisions of the following harmonised standards:
EN ISO 10218-1:2011 Robots and robotic devices - Safety requirements for industrial
robots - Part 1 Robots
EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 60439-1 Low Voltage switchgear and control gear assemblies - Part 1:
Type-tested and partially type-tested asssemblies
EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards -
Immunity for industrial environments
EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments
Requirement on operating personnel
The ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's should only be operated
by specially trained persons.
Personal protective equipment
WARNING!
Use Personal Protective Equipment (PPE), such as safety-shoes, helmet, goggles, hearing
protectors, and gloves, appropriate to the type of operation being carried out, to reduce risk
of personal injury.
WARNING!
Use hearing protectors to reduce the noise exposure level when the XCellerator XC500 or
XC700 pre-engineered robotic cell is running.
1.5 Installation safety
WARNING!
Install the safeguarding
Failure to observe this warning may result in injury or damage.
Do not start the XCellerator XC500 or XC700 pre-engineered robotic cell's or
turn ON the power before it is firmly anchored.
The XCellerator XC500 or XC700 pre-engineered robotic cell's may overturn
and cause injury or damage.
Do not install or operate XCellerator XC500 or XC700 pre-engineered robotic
cell's which is damaged or lacks parts.
Failure to observe this caution may cause injury or damage.
Do not start the XCellerator XC500 or XC700 pre-engineered robotic cell's or
turn ON the power before the exhaust system is connected.
Exhaust gases in workshops are a health hazard.
1 SAFETY
0463 779 001
- 7 -
© ESAB AB 2021
NOTE!
Important
Install the XCellerator XC500 or XC700 pre-engineered robotic cell's in a location so that
the installation into which it is incorporated complies to the regulations of the Machinery
directive 2006/42/EC.
Failure to observe this warning may result in injury or damage.
Read
When installing, it is necessary to observe the requirements of environmental
conditions. See sections "Technical data" and ""Mounting".
Installation of the safeguarding
To ensure safety, install the safeguarding. It prevents unforeseen accidents to personnel and damage
to equipment. The following is quoted for your information and guidance.
Responsibility for safeguarding (EN ISO 10218-2:2011)
The user of XCellerator XC500 or XC700 pre-engineered robotic cell's or complete system shall
ensure that safeguarding is provided and used in accordance with sections 5, 6, and 7 of EN ISO
10218-2:2011 Robots and robotic devices - Safety requirements for industrial robots Part 2: Robot
systems and integration. The means and degree of safeguarding, including any redundancies, shall
correspond directly to the type and level of hazard presented by the XCellerator XC500 or XC700
pre-engineered robotic cell's system consistent with the application. Safeguarding may include, but not
be limited to safeguarding devices, barriers, interlock barriers, perimeter guarding, awareness barriers,
and awareness signals.
1.6 Wiring safety
WARNING!
Before wiring, turn OFF the primary power supply, and put up a warning sign. (e.g. DO
NOT TURN THE POWER ON.) Failure to observe this warning may result in fire or electric
shock.
WARNING!
Wiring shall be performed by authorized or certified personnel. Failure to observe this
caution may result in fire or electric shock.
CAUTION!
Keep equipotential bonding and protective earth separated. Equipotential bonding and
protective earth are two separate circuits.
Protective earth
WARNING!
Protective earth shall be performed following the standard EN 60204-1 Failure to do so
may result in severe incidents.
Equipotential bonding
The wire shall be chosen according to standard EN 60204-1. For equipotential bonding, connect the
wire directly to the frame of the XCellerator XC500 or XC700 pre-engineered robotic cell's.
NOTE!
Never share this line with other ground lines or grounding electrodes for other electric
power, motor power, welding devices, etc.
1 SAFETY
0463 779 001
- 8 -
© ESAB AB 2021
1.7 Release of person trapped in the XCellerator
pre-engineered robotic cell
For instructions regarding the release of a person who has been trapped in or by the XCellerator
XC500 or XC700 pre-engineered robotic cell's, see the instructions for use concerning the complete
integration.
1.8 Decommissioning, storage, and disposal
Decommissioning shall comply with all applicable local and national standards at the time of
decommissioning. The unit shall be decommissioned, stored, and disposed of in accordance with the
applicable national laws, regulations and standards.
1.9 Safety layout for XC500
See also section "Safety components in XC500".
Control cabinet main switch Door
Emergency stop Reset safety
Shut off valve air (option) Operator panel
1 SAFETY
0463 779 001
- 9 -
© ESAB AB 2021
1.10 Safety layout for XC700
See also section "Safety components in XC700".
Control cabinet main switch Door
Emergency stop Reset safety
Shut off valve air (option) Operator panel
1.11 Health and safety regulations
ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's can be dangerous if they are
operated in a wrong way. Therefore, it is of great importance that all users fully read, understand and
observe the following safety precautions and warnings. Read the instructions periodically.
All safety precautions have been observed when manufacturing this equipment. However, all risks
cannot be compensated for, otherwise, the working capabilities of the ESAB XCellerator XC500 and
XC700 pre-engineered robotic cell's would be limited.
All equipment has been assembled and tested by ESAB and Yaskawa personnel. If the equipment is
properly installed and connected, it will work properly. In the unlikely event of malfunction, contact our
service organisation before any attempt to modify the XCellerator is done.
Basic safety precautions should always be followed to reduce risk of fire, electric shock and personal
injury.
1 SAFETY
0463 779 001
- 10 -
© ESAB AB 2021
WARNING!
Observe and follow local safety regulations.
Unauthorized persons shall not operate the ESAB XCellerator XC500 and XC700
pre-engineered robotic cell's.
Do not leave the ESAB XCellerator pre-engineered robotic cell's unattended during
operation. Be sure that any user of the ESAB XCellerator XC500 and XC700
pre-engineered robotic cell's have read and understood the information in this document.
Safe use of the ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's involves:
The operator
The XCellerator pre-engineered robotic cell's
The use of the ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's
The operator
The operator shall be in good physical condition and not under the influence of any substance which
might impair vision, dexterity or judgement. Do not use the XCellerator XC500 or XC700
pre-engineered robotic cell's if you are fatigued, since you may loose control of your XCellerator
XC500 or XC700 pre-engineered robotic cell. Be alert at all times.
Working with any XCellerator Robotic pre-engineered Robotic Welding Cell can be strenuous, if the
operator suffers from any disease that might be aggravated by strenuous work. Check with your doctor
before operating your system.
Working dress
Clothing shall be sturdy and snug-fitting, but allow complete freedom of movement. Do not wear loose
clothing, loose sleeves or cuffs, scarves, necklaces, rings or other things that could get caught in the
XCellerator pre-engineered robotic cell. Long hair should be tied back.
Good footwear is important as a safety precaution. Wear sturdy boots with non-slip soles. Steel toe
safety boots are recommended.
1.12 Warranty
Do not put these operating instructions aside without having read them carefully, and insist that the
operators of the ESAB XCellerator XC500 or XC700 pre-engineered robotic cell's also study these
instructions. They are for your own safety!
This information contains operating and safety instructions for the ESAB XCellerator XC500 and
XC700 pre-engineered robotic cell's.
The ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's are is intended for high
production capacity. Therefore, strict safety regulations shall be observed in order to reduce the risk of
accidents and physical damage. Carelessness or inappropriate use of the ESAB XCellerator XC500 or
XC700 pre-engineered robotic cell's may cause severe or even fatal accidents, avoid unnecessary
disturbances by using the guidelines and safety precautions given in this manual.
The ESAB XCellerator XC500 and XC700 pre-engineered robotic cell's will only operate in a correct
way if the operator of the ESAB XCellerator pre-engineered robotic cell follows the information and
instructions provided in the operating manuals.
For the XCellerator pre-engineered robotic cell, ESAB honours a warranty. Warranty is valid according
to signed contract, beginning with the day of installation. Warranty is only valid if genuine spare parts
from ESAB and Yaskawa-Motoman are used exclusively.
In order to correctly and promptly execute the order of spare parts, provide the following information:
XCellerator type
Serial no.
Part no.
Number of parts
1 SAFETY
0463 779 001
- 11 -
© ESAB AB 2021
Voltage information, when applicable
For spare parts, see the spare parts list for the product. This can be downloaded from the Internet:
www.esab.com
NOTE!
Modification in the robot jobs might cause damage to the ESAB XCellerator XC500 and
XC700 pre-engineered robotic cell's and may only be done by specially trained personnel.
2 INTRODUCTION
0463 779 001
- 12 -
© ESAB AB 2021
2 INTRODUCTION
The XC500 and XC700 pre-engineered robotic cell's are designed to be equipped with fixtures and to
be incorporated into the XCellerator pre-engineered robotic cell's and controlled by a robot controller
system.
The XCellerator XC500 and XC700 are ideal for replacing or supplementing manual welding. The
robot is welding on workpieces that are manually shifted by the operator.
The welding equipment is supplied by ESAB.
2.1 Equipment
1 XC500 2 XC700
Standard delivery content
The XC700 and XC500 are supplied with:
Welding cell
AR900 robot
Cable set between robot and robot controller
Technical documentation
ESAB robotic welding package
2 INTRODUCTION
0463 779 001
- 13 -
© ESAB AB 2021
Main parts and equipment
1 Welding cell 6 Welding torch (optional)
2 Stand wire bobbin 7 Torch cleaning station RT 2000 w / cutter
3 Index unit, complete 8 Light tower (optional)
4 Cabinet YRC1000 9 Fixture plates (optional)
5 Robot AR900 10 ESAB Robotic welding package (not shown in
illustration)
Additional optional equipment
Fixture clamps start kit
Additional bracket for teach box
230 V connector and lighting for Cabinet YRC1000
For spare parts, see the spare parts list for the product. This can be downloaded from the Internet:
www.esab.com
3 TECHNICAL DATA
0463 779 001
- 14 -
© ESAB AB 2021
3 TECHNICAL DATA
XC700 XC500
Welding capacity
Continuous duty 100% 350A 350A
Duty factor 60% 460A 460A
Maximum load
Without fixture plate 150kg* (330.70lb) 150kg (330.70lb)
With optional fixture plate 100kg* (220.45lb) 100kg (220.45lb)
Mains supply 400VAC(3-phase) 400VAC(3-phase)
Pneumatics Pneumatics included Pneumatics optional
Compressed air quality According to ISO8573-1, Class5,4,3
Working pressure 0.6MPa 0.6MPa
Mimimum pressure 0.5MPa 0.5MPa
Sound pressure level 75dB** 75dB**
Dimensions(W×D×H)*** 1442×2087×2191mm
(56,77×82.16×86.25in.)
952×1970×2138 mm
(37.50×77.55×84.15in.)
Weight 865kg (1913lb) 694kg (1530lb)
Colour
Cell Yellow Yellow
Minor details Grey Grey
Ambient conditions
Temperature 0to40°C (32 to 104°F)
Humidity 20to80% RH at constant temperature
Vibration acceleration 4.9 m/s
2
(0.5 G) or less
Location Indoors
Other ambient requirements Free from corrosive gas, liquid or explosive gas
Free from exposure to water or oil
Free from abnormal exposure to dust
Free from excessive electrical noise (plasma)
*) On each side of the glare shield.
**) A-weighted emission sound pressure level at workstations. Sound pressure level measured
according to ISO 1121 (EN 31201). The measurement is made at a height between 1.2 m and 1.5 m
above the floor and 400 mm from the working area.
*** ) For more information, see the Appendix in this manual.
NOTE!
For the robot-controller system, see the voltage requirements in its respective
installation/instruction manual.
3 TECHNICAL DATA
0463 779 001
- 15 -
© ESAB AB 2021
NOTE!
Above ambient conditions are general requirements if no specific equipment, such as eg.
IP-kit or other, allows certain extreme environments or conditions.
4 INSTALLATION
0463 779 001
- 16 -
© ESAB AB 2021
4 INSTALLATION
4.1 Lifting instructions
CAUTION!
Read and understand the contents of the "Safety" section
before handling the The ESAB XCellerator XC500 or XC700
pre-engineered robotic cell's.
WARNING!
Forklift truck operation must be performed by authorised personnel. When handling the
cell, extra care shall be taken regarding the following:
Do not place any part of your body under a suspended XCellerator
pre-engineered robotic cell's.
Do not move the XCellerator pre-engineered robotic cell over another
person's body.
Careless handling can result in severe personnel injury.
Using a forklift or pallet loader
At delivery the ESAB XCellerator XC500 or XC700 pre-engineered robotic cell is secured positioned
on a pallet.
To lift the XCellerator pre-engineered robotic cell's, use a pallet loader or a fork lift. Insert the forks
under the machine from the front and lift the XCellerator as shown in the illustration. Anchor the
XCellerator pre-engineered robotic cell's and transport it slowly with due caution in order to avoid
overturning or slippage.
NOTE!
The The ESAB XCellerator XC500 or XC700 pre-engineered robotic cell's cannot be lifted
by crane.
4 INSTALLATION
0463 779 001
- 17 -
© ESAB AB 2021
4.2 Mounting
Read
Read and understand the contents of the "Safety" section before handling the ESAB
XCellerator XC500 and XC700 pre-engineered robotic cell's.
4.2.1 Mounting the XCellerator XC500 and XC700
CAUTION!
Read and understand the contents of the "Safety" section
before handling the The ESAB XCellerator XC500 or XC700
pre-engineered robotic cell's.
NOTE!
To guarantee long and safe operation with high positioning accuracy of the XCellerator
pre-engineered robotic cell's it should not be overloaded.
The maximum load forces are stated in the "Technical data" section and must be
considered when constructing and mounting the cell onto the foundation.
The XCellerator base shall be firmly mounted on a base or a foundation firm enough to support the
cell and withstand maximum repulsion forces during acceleration and deceleration.
While constructing a solid foundation and further when applying anchoring bolts or corresponding,
follow the European Commission directive 89/106/EEC (Construction Products) by its harmonised
standards. If applicable also follow the specific Construction Product’s ETA (European Technical
Approval) (e.g. regarding appropriate concrete thickness/quality and the depth of anchoring bolt
attachments).
1 XCellerator foot 3 Recommended minimum distance is
approximately 35 mm
2 Baseplate of cell 4 Base or foundation
1) Make sure the surface of the base or foundation is level and even. If necessary, grind the swell and
flatten the surface.
NOTE!
It is important to place foot washers under the adjustment screws.
2) Place the XCellerator XC500 or XC700 pre-engineered robotic cell in its final position.
4 INSTALLATION
0463 779 001
- 18 -
© ESAB AB 2021
3) Level the XCellerator. See illustrations for the respective model below.
Open the door (XCellerator XC500 only).
Place a high precision spirit-level on the surface (1) and level in two directions.
Adjust the surface (1) to a level of <0.2/1000 mm by means of the four XCellerators
feet (2).
Close the door (XCellerator XC500 only).
4.2.2 Connecting the exhaust system
Attach the exhaust ducts (1) to the fume hoods.
CAUTION!
The ESAB XCellerator XC500 or XC700 pre-engineered robotic cell shall not be put into
service without being connected to an exhaust system.
NOTE!
Use a flexible or a detachable duct when mounting the exhaust device to the fume hoods in
order to be able to remove the fume hoods for maintenance.
4 INSTALLATION
0463 779 001
- 19 -
© ESAB AB 2021
4.2.3 Connecting power
CAUTION!
Read and understand the contents of the "Safety" section
before handling the ESAB XCellerator XC500 and XC700
pre-engineered robotic cell's.
WARNING!
Install all electrical cables to the welding cell, control system, welding equipment etc. so
that there is no possibility to stumble over or step on the cables.
Do not put any object directly on the cables.
Do not place the cables along power cables, or underneath the welding power.
Connect the XCellerator welding cell electrically at the connection socket (1) to 3-phase 400VAC
power supply.
1 Power connection 400 V AC 2 Optional power connection 400 V AC
NOTE!
For the robot-controller system, see the voltage requirements in its respective
installation/instruction manual.
4.2.4 Connecting air
Pneumatics is included in XC700, but optional for XC500.
CAUTION!
Read and understand the contents of the "Safety" section
before handling the ESAB XCellerator XC500 and XC700
pre-engineered robotic cell's.
CAUTION!
Install the tubing so that there is no possibility to stumble over or step on the air hoses.
Do not place any object directly on the air hoses.
4 INSTALLATION
0463 779 001
- 20 -
© ESAB AB 2021
The specifications on compressed air are:
Working pressure: 0.6 MPa
Minimum pressure: 0.5 MPa
Quality: According to ISO 8573-1, Class 5, 4, 3
Connect the XC700 cell pneumatically at the fitting (2) to pneumatic air.
Depending on the options provided on the XC500 cell, a pneumatic connection may be required.
The cells are to be supplied with regulated filtered air. Use the FRL-unit (1) if regulated filtered air is
not available on the premises.
1 FRL-unit (optional) 2 Air inlet 3/8”
4.2.5 Mounting optional equipment
NOTE!
All mounting screws, especially for the fixture brackets and the fixture itself, shall be of at
least strength class 12:9 and minimum thread length 1.5×D, where D = thread diameter.
Dimension (12:9 strength) Tightening torque (Nm)
M10 79
M12 136
M14 217
M16 333
M18 463
M20 649
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34

ESAB XC700 User manual

Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI