ESAB Xcellerator User manual

Brand: ESAB

Model: Xcellerator

Type: User manual

Instruction manual

Original instructions

0463 623 001 GB 20190219

Valid for: serial no. 815-xxx-xxxx

XCellerator

XC1300, XC2000

TABLE OF CONTENTS

0463 623 001 © ESAB AB 2019

SAFETY ....................................................................................................... 5

1.1 Meaning of symbols............................................................................... 5

1.2 Safety precautions ................................................................................. 5

1.3 General safety......................................................................................... 7

1.3.1 Standard compliance............................................................................ 8

1.3.2 Requirement on operating personnel ................................................... 8

1.3.3 Personal Protective Equipment ............................................................ 9

1.4 Installation safety ................................................................................... 9

1.4.1 Installation of the safeguarding ............................................................ 9

1.5 Wiring safety ........................................................................................... 10

1.5.1 Protective earth .................................................................................... 10

1.5.2 Equipotential bonding........................................................................... 10

1.6 Release of person trapped in or by the machine ................................ 10

1.7 Decommissioning, storage, and disposal ........................................... 10

1.8 Safety layout ........................................................................................... 11

1.9 Safety....................................................................................................... 11

1.9.1 Manufacturer ........................................................................................ 11

1.9.2 Health and safety regulations............................................................... 12

1.9.3 Arc safety ............................................................................................. 13

1.9.4 Maintenance......................................................................................... 14

1.9.5 Guarantee ............................................................................................ 14

1.9.6 Installation ............................................................................................ 14

1.9.7 Manual operation.................................................................................. 15

INTRODUCTION.......................................................................................... 16

2.1 Intended use ........................................................................................... 16

2.2 Equipment............................................................................................... 16

TECHNICAL DATA ...................................................................................... 17

3.1 Functional specifications ...................................................................... 17

3.1.1 Parameter setting ................................................................................. 17

3.1.2 Position................................................................................................. 17

3.2 Technical data......................................................................................... 17

3.3 Calculation of offset............................................................................... 18

INSTALLATION............................................................................................ 20

4.1 Lifting instruction ................................................................................... 20

4.1.1 Using a forklift....................................................................................... 20

4.2 Mounting ................................................................................................. 21

4.2.1 Rough setting ....................................................................................... 22

4.2.2 Anchoring ............................................................................................. 25

4.2.3 Connecting the exhaust system ........................................................... 26

4.2.4 Connecting ........................................................................................... 26

4.2.5 Mounting of optional equipment ........................................................... 27

TABLE OF CONTENTS

0463 623 001 © ESAB AB 2019

4.3 Wiring ...................................................................................................... 27

4.3.1 Connection to robot controller .............................................................. 27

4.4 Safety components ................................................................................ 29

4.5 Before first start ..................................................................................... 30

4.5.1 Parameter setting ................................................................................. 30

4.5.2 Initial test .............................................................................................. 30

4.6 Ambient conditions ................................................................................ 30

4.7 External supply....................................................................................... 31

4.7.1 Voltage ................................................................................................. 31

4.7.2 Pneumatic (Option) .............................................................................. 31

OPERATION ................................................................................................ 32

5.1 Measures before start ............................................................................ 32

5.2 Start robot on programming pendant................................................... 33

5.3 Release of persons trapped in the XCellerator ................................... 33

5.4 Positioning of safety components........................................................ 36

5.5 Function safety system ......................................................................... 36

5.6 Stops........................................................................................................ 36

5.7 Emergency stop ..................................................................................... 37

5.8 Safety stop .............................................................................................. 37

5.9 Control panel .......................................................................................... 38

5.10 Programming pendant ........................................................................... 38

MAINTENANCE........................................................................................... 41

6.1 General .................................................................................................... 41

6.2 Maintenance............................................................................................ 41

6.2.1 Maintenance schedule XCellerator Base ............................................. 41

6.2.2 Maintenance positions 0459990668 and 0459990670......................... 42

6.2.3 Maintenance positioner V2TR-500D5 .................................................. 44

6.2.3.1 Check current transfer unit and ground disc ..................................... 45

6.2.3.2 Check tension timing belt .................................................................. 45

6.3 Servo units.............................................................................................. 46

6.3.1 General................................................................................................. 46

6.3.2 Reduction gear ..................................................................................... 46

6.3.3 AC Servo .............................................................................................. 46

TROUBLESHOOTING................................................................................. 47

7.1 Error messages ...................................................................................... 47

7.2 Outline of alarm ...................................................................................... 47

7.3 Service contact information .................................................................. 48

7.3.1 Contact information .............................................................................. 48

ORDERING SPARE PARTS ....................................................................... 50

DIMENSION ......................................................................................................... 51

WORKING AREAS .............................................................................................. 52

TABLE OF CONTENTS

0463 623 001 © ESAB AB 2019

FIXTURES............................................................................................................ 53

ACCESSORIES ................................................................................................... 54

WEAR PARTS...................................................................................................... 56

Rights reserved to alter specifications without notice.

1 SAFETY

0463 623 001

- 5 -

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual

and follow all labels, employer´s safety practices and

Safety Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

1 SAFETY

0463 623 001

- 6 -

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to

EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your

body between the torch and work cables. Never coil the torch or work

cable around your body. Keep welding power source and cables as

far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes.

• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

1 SAFETY

0463 623 001

- 7 -

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only

qualified people remove covers for maintenance and troubleshooting as

necessary. Reinstall panels or covers and close doors when service is

finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure that there are no inflammable

materials nearby.

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding and allied processes.

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be

potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations,

due to conducted as well as radiated disturbances.

NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on

Waste Electrical and Electronic Equipment and its

implementation in accordance with national law,

electrical and/or electronic equipment that has reached

the end of its life must be disposed of at a recycling

facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved

collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

1.3 General safety

This machinery fulfils all the relevant provisions of the Directive 2006/42/EC on machinery.

1 SAFETY

0463 623 001

- 8 -

This machinery fulfils furthermore all relevant provisions of the Directive 2004/108/EC on

electromagnetic compatibility (EMC).

The “EC-Declaration of conformity” with the subsequent CE-marking, attached to this

machinery, is only valid if this machinery is installed according to this manual’s instructions

for installation.

YASKAWA Nordic AB’s responsibility does not cover errors or safety risks that may occur in

equipment connected to and/or installed in the machine, nor errors or safety risks that may

occur in the machine caused by equipment connected to and/or installed in the machine.

1.3.1 Standard compliance

This machine is developed and manufactured according to all relevant provisions of the

following harmonised standards:

• EN 349:1993+A1:2008 Safety of machinery — Minimum gaps to avoid crushing of parts

of the human body

• EN 574:1996+A1:2008 Safety of machinery — Two-hand control devices — Functional

aspects — Principles for design

• EN 953:1997+A1:2009 Safety of machinery — Guards — General requirements for the

design and construction of fixed and movable guards

• EN ISO 13849-1:2008 Safety of machinery — Safety-related parts of control systems

— Part 1: General principles for design

• EN ISO 13849-2:2012 Safety of machinery — Safety-related parts of control systems

— Part 2: Validation

• EN ISO 13855:2010 Safety of machinery — Positioning of safeguards with respect to

the approach speeds of parts of the human body

• EN 1037:1995+A1:2008 Safety of machinery — Prevention of unexpected start-up

• EN ISO 10218-1:2011 Robot and robotic devices — Safety requirements for industrial

robots — Part 1: Robots

• EN ISO 10218-2:2011 Robot and robotic devices — Safety requirements for industrial

robots — Part 2: Robot system and integration

• EN ISO 12100:2010 Safety of machinery — General principles for design — Risk

assessment and risk reduction

• EN ISO 13850:2008 Safety of machinery — Emergency stop — Principles for design

• EN ISO 13857:2008 Safety of machinery — Safety distances to prevent hazard zones

being reached by upper and lower limbs

• EN 60204-1:2006+A1:2009 Safety of machinery — Electrical equipment of machines —

Part 1: General requirements

• EN 61000-6-2:2005+AC:2005 Electromagnetic compatibility (EMC) –Part 6-2: Generic

standards – Immunity for industrial environments

• EN 61000-6-4:2007+A1:2011 Electromagnetic compatibility (EMC) – Part 6-4: Generic

standards – Emission standard for industrial environments

1.3.2 Requirement on operating personnel

The machine shall only be operated by specially trained persons.

General

The operating personnel shall not be under influence of alcohol, drugs, or similar substances.

The operating personnel shall not have a restricted field of vision or be restricted in any other

way that could lead to risks. The operating personnel shall be in a suitable state of health to

operate the system/component (in particular, attention shall be paid to medical aids, such as

cardiac pacemakers, etc..

1 SAFETY

0463 623 001

- 9 -

Qualified personnel

Persons involved in commissioning, operation, maintenance, and repair of the

system/component shall be familiar with the system/component and trained accordingly.

They shall have read and understood the operating manuals. Furthermore, they shall be

instructed and shall be able to avoid possible residual risks to themselves and to third

persons while working on the system/ component or to reduce such risks as far as possible.

To maintain the qualification, the safety instruction shall be repeated at least every year.

1.3.3 Personal Protective Equipment

WARNING!

Use Personal Protective Equipment (PPE), such as safety-shoes, helmet, goggles,

hearing protectors, and gloves, appropriate to the type of operation being carried

out, to reduce risk of personal injury.

WARNING!

Use hearing protectors to reduce the noise exposure level when the machine is

running.

1.4 Installation safety

WARNING!

• Install the safeguarding

Failure to observe this warning may result in injury or damage.

• Do not start the machine or turn ON the power before it is firmly anchored.

The machine may overturn and cause injury or damage.

• Do not install or operate a machine which is damaged or lacks parts.

Failure to observe this caution may cause injury or damage.

• Do not start the machine or turn ON the power before the exhaust system is

connected.

Exhaust gases in workshops are a health hazard.

NOTE!

Important

Install the machine in a location so that the installation into which it is incorporated

complies to the regulations of the Machinery directive 2006/42/EC.

Failure to observe this warning may result in injury or damage.

Read

When installing, it is necessary to observe the requirements of

environmental conditions. See chapter 4.2 Mounting.

1.4.1 Installation of the safeguarding

To ensure safety, install the safeguarding. It prevents unforeseen accidents to personnel and

damage to equipment. The following is quoted for your information and guidance.

Responsibility for safeguarding (EN ISO 10218-2:2011)

The user of a machine or complete system shall ensure that safeguarding is provided and

used in accordance with sections 5, 6, and 7 of EN ISO 10218-2:2011 Robots and robotic

devices - Safety requirements for industrial robots — Part 2: Robot systems and integration.

The means and degree of safeguarding, including any redundancies, shall correspond

1 SAFETY

0463 623 001

- 10 -

directly to the type and level of hazard presented by the machine system consistent with the

application. Safeguarding may include, but not be limited to safeguarding devices, barriers,

interlock barriers, perimeter guarding, awareness barriers, and awareness signals.

1.5 Wiring safety

WARNING!

Before wiring, turn OFF the primary power supply, and put up a warning sign. (e.g. DO

NOT TURN THE POWER ON.) Failure to observe this warning may result in fire or

electric shock.

WARNING!

Wiring shall be performed by authorized or certified personnel. Failure to observe this

caution may result in fire or electric shock.

Important

Keep equipotential bonding and protective earth separated. Equipotential bonding and

protective earth are two separate circuits.

1.5.1 Protective earth

WARNING!

Protective earth shall be performed following the standard EN 60204-1 Failure to do

so may result in severe incidents.

1.5.2 Equipotential bonding

The wire shall be chosen according to standard EN 60204-1. For equipotential bonding,

connect the wire directly to the frame of the machine.

NOTE!

Never share this line with other ground lines or grounding electrodes for other

electric power, motor power, welding devices, etc..

1.6 Release of person trapped in or by the machine

Read

For instructions on “Release of person trapped in or by the machine”: see section 5.3

Release of persons trapped in the XCellerator.

1.7 Decommissioning, storage, and disposal

Decommissioning shall comply with all applicable local and national standards at the time of

decommissioning. The unit shall be decommissioned, stored and disposed of in accordance

with the applicable national laws, regulations and standards.

1 SAFETY

0463 623 001

- 11 -

1.8 Safety layout

1. Reset emergency stop "MACHINE ON"

Air and safe power supply on

5. Door

2. Control cabinet main switch 6. Reset safety

3. Emergency stop 7. OP-panel

4. Shut off valve air

1.9 Safety

The machine is designed for arc welding and shall work together with a fixture.

YASKAWA Nordic AB's responsibility does not cover errors or safety risks that may

occur in equipment connected to and/or installed in the machine, nor errors or safety

risks that may occur in the machine caused by equipment connected to and/or

installed in the machine.

The machine shall only be operated by personnel carrying sufficent knowledge and

skills.

It is not allowed for any person to stay inside the safety guarding when the machine is

in operation.

1.9.1 Manufacturer

Address: YASKAWA Nordic AB

P.O Box 504

SE-385 25 Torsås

Verkstadsgatan 2

1 SAFETY

0463 623 001

- 12 -

Telephone: +46 480 417 800

Telefax: +46 486 414 10

Machine type: See machinery sign

Machine No: See machinery sign

Year of manufacturing: See machinery sign

1.9.2 Health and safety regulations

All machines can be dangerous if they are operated in a wrong way. Therefore, it is of great

importance that all users of the machine fully read, understand and observe the following

safety precautions and warnings. Read the instructions periodically.

All safety precautions have been observed when manufacturing this equipment. However, all

risks cannot be compensated for, otherwise, the working capabilities of the machine would

be limited.

All equipment has been assembled and tested by Yaskawa Nordic AB's personnel. If the

equipment is properly installed and connected, it will work properly. In the unlikely event of

malfunction, contact our service organisation before any attempt to modify the machinery is

done.

Basic safety precautions should always be followed to reduce risk of fire, electric shock and

personal injury.

WARNING!

Observe and follow local safety regulations.

Unauthorized persons shall not operate the machine.

Do not leave the machine unattended during operation. Be sure that any user of the

machine have read and understood the information in this document.

Safe use of the machine involves:

• The operator

• The machine

• The use of the machine

The operator

The operator shall be in good physical condition and not under the influence of any

substance which might impair vision, dexterity or judgement. Do not use the machine if you

are fatigued, since you may loose control of your machine. Be alert at all times.

Working with any machine can be strenuous, if the operator suffers from any disease that

might be aggravated by strenuous work. Check with your doctor before operating your

system.

Working dress

Clothing shall be sturdy and snug-fitting, but allow complete freedom of movement. Do not

wear loose clothing, loose sleeves or cuffs, scarves, necklaces, rings or other things that

could get caught in the machine. Long hair should be tied back.

Good footwear is important as a safety precaution. Wear sturdy boots with non-slip soles.

Steel toe safety boots are recommended.

1 SAFETY

0463 623 001

- 13 -

1.9.3 Arc safety

Noise

WARNING!

Noise generated by the welding process may exceed the limits.

The noise generated by the arc can reach high levels. Prolonged exposure may

damage your hearing. Always wear sound barriers.

Measuring of emission of air borne noise has been carried out by Yaskawa Nordic AB

according to the Machinery directive.

Operation <85dB(A)

Stand by <70dB(A)

Glare

WARNING!

The light created by the arc contains IR- and UV-radiation. Exposure to IR- and

UV-radiation damages eyes and skin. The effect of the radiation increases with

shortened distance to the arc.

Use protection shields and curtains to screen off the radiation. When studying the

arc, always use a welding shield of sufficient strength and protect naked skin by

means of sturdy clothing.

Heat and fire

CAUTION!

Working with an arc will scintillate hot particles. Always wear protective gloves when

handling the workpiece.

Check fire extinguisher with regularity.

Use fire extinguisher suitable for: textile, inflammable liquids, electricity

Do not store inflammable material or liquids near the machine.

Emission of gases

No emission of gases from the machine. Gases emitted by the machine are due to the

welding process and generated by the protective gas, wire, and material used.

It is the customer’s obligation to evacuate possible gases.

Air pollution

The arc will generate smoke and fumes. Avoid to be exposed to these fumes generated by

heating the material. Sufficient suction has to be applied to evacuate the fumes, use a

protective mask when working near the arc.

Material containing any of the following elements: lead, cadmium, zinc, chrome, nickel,

mercury, or beryllium, may produce unhealthy amounts of dangerous fumes.

Machine safety

The machine is as a separate unit tested by Yaskawa Nordic AB's personnel in accordance

with the Essential Health and Safety Requirements.

Warning signs

The following sign is applied to the machine, and shall be respected. Location, see figure in

chapter 5.1 Measures before start.

1 SAFETY

0463 623 001

- 14 -

WARNING!

There are high voltage parts in the equipment presenting a risk of electric shock

which may result in death or severe injury.

1.9.4 Maintenance

Do not modify a Yaskawa Nordic AB machinery in any way. Use spare parts from Yaskawa

Nordic AB or from a supplier expressly approved by Yaskawa Nordic AB in your machinery.

Using parts from other suppliers may affect safety or function of the machinery.

Recommended service is stated in the documentation.

WARNING!

Do not clean, lubricate or adjust the machine while it is in operation. Turn off main

power first.

NOTE!

Keep your eyes open - that's your best protection to avoid accidents.

1.9.5 Guarantee

Do not put these operating instructions aside without having read them carefully, and insist

that the operators of this machine also study these instructions. They are for your own safety!

This information contains operating and safety instructions for this Yaskawa Nordic AB

machine.

This machine is intended for high production capacity. Therefore, strict safety regulations

shall be observed in order to reduce the risk of accidents and physical damage.

Carelessness or inappropriate use of the machine may cause severe or even fatal accidents,

avoid unnecessary disturbances by using the guidelines and safety precautions given in this

manual.

The machine will only operate in a correct way if the operator of the machine follows the

information and instructions provided in the operating manuals.

For the machine, Yaskawa Nordic AB honours for a guarantee. Guarantee is valid according

to signed contract, beginning with the day of installation. Guarantee is only valid if genuine

spare parts from Yaskawa Nordic AB are used exclusively.

In order to correctly and promptly execute the order of spare parts, provide the following

information:

• machine type

• machine no.

• part no.

• number of parts

• voltage information, when applicable

See 8 Ordering spare parts and optional equipment.

Modification in the robot jobs might cause damage to the machine and may only be done by

specially trained personnel.

1.9.6 Installation

Refer to installation manuals and service manuals for each machine and unit, included in this

documentation. See also 4 Installation.

After the installation, a complete control of all safety functions shall be performed.

1 SAFETY

0463 623 001

- 15 -

Pneumatic system

Be careful when connecting the pneumatic system to the main supply, valves, cylinders and

tools may do unexpected movements.

1.9.7 Manual operation

When resetting a robot, it is of greatest importance that it is performed in an accurate way. If

in doubt, ask educated personnel or service engineer

WARNING!

When running the machine in TEACH mode, highest precautions should be taken.

Passing program steps or setting IN/OUT signals in the robot job may cause loss of

interlocking function i.e. the fixtures and positioner may loose balance, release of

fixture or loss of setting. This may cause severe damage on machinery as well as

personal injuries.

If the robot is positioned in another physical position than the actual step in the job, the robot

will run at high speed the nearest way to the next position, when PLAY - START mode is

selected.

2 INTRODUCTION

0463 623 001

- 16 -

2 INTRODUCTION

2.1 Intended use

XCellerator is designed to be equipped with fixtures and to be incorporated into machinery

controlled by a robot controller system. The machine is intended to serve welding robots by

shifting workpieces.

2.2 Equipment

XCellerator is supplied with:

• XCellerator Base

• Positioner with two stations

• Wheel kit

• MOTOMAN-MA1440 (XC1300) MA2010 (XC2000) industrial robot

• Assembly kit for robot controller

• Cable set between positioner and robot controller

• Instruction manual

• Declaration of Conformity

Main parts

• House

• Rotating table

• Robot MA1440 only for (XC1300)

• Robot MA2010 only for (XC2000)

The positioners can be equipped in different distances between fixture discs.

Optional equipment

• Welding equipment for MIG/MAG welding

• Media transfer (signal, air, current) for the positioner

• Fixed table or 3axis positioner (depending on the selected type and design)

• Interior door and cabinet located on the opposite (left or right) side

• MotoWeb for remote supervision and administration

• MotoSim with kinematic simulation

• Beacon light

• Machine foot kit

• Signal and air transmission unit for HM/TM modules

• Additional power supply for HM/TM modules

• Retro fit bracket for HM/TM modules

3 TECHNICAL DATA

0463 623 001

- 17 -

3 TECHNICAL DATA

3.1 Functional specifications

Version Note

XC1300 L=1300

XC2000 L=2000

3.1.1 Parameter setting

NOTE!

The parameter setting for the positioner is excluded from the manuals since it is

subject to change. See positioner’s part number for correct MMS document.

3.1.2 Position

Repetitive position accuracy: ± 0.1 mm

3.2 Technical data

Maximum load and capacity

XC1300/XC2000

Centerrotatingaxis

XC1300/XC2000 Tiltingaxis

Dynamic torque 1772Nm 1177Nm

Static torque 1417Nm 941Nm

Max capacity load 500 kg

Max offset 0.15m

Motor power 3.0kW 1.3kW

Gear ratio reducer 119:1 165:1

Gear ratio total 119:1 165:1

Efficiency 0.82 0.81

Nominal speed 12.6rpm 9.0rpm

Max speed 16.8rpm 23.5rpm

Temperature 0to+40 °C*

Humidity 20to80% RH at constant temperature**

Vibration acceleration

4.9 m/s

(0.5 G) or less

Mains supply See the requirements for robot-controller system in its

installation/instruction manual.

Pneumatic compressed air specification (option)

Working pressure 0.6MPa

Minimum pressure 0.5MPa

Quality According to ISO 8573-1, Class 5,4,3

Welding capacity (standard single carbon brush)

Continuous duty 100 % 350A

Continuous duty 60 % 460A

3 TECHNICAL DATA

0463 623 001

- 18 -

* This option is only available for the XC2000.

** The ambient conditions are general requirements if no specific equipment, such as an

IP-kit or other, allows certain extreme environments or conditions.

• Free from corrosive gas, liquid or explosive gas

• Free from exposure to water or oil

• Free from abnormal exposure to dust

• Free from excessive electrical noise (plasma)

• Location indoor

2×rotate, 2×tilt with central turntable axis Rotating axis Tilting axis

Dynamic torque 907Nm 1612Nm

Static torque 726Nm 1330Nm

Max capacity load 500kg 500kg

Max offset 0.145m 0.270m

Motor power 1.3kW 2.0kW

Gear ratio spur 90/40

Gear ratio reducer 59:1 171:1

Gear ratio total 132.75:1 171:1

Efficiency 0.7 0.82

Nominal speed 11.3rpm 10.6rpm

Max speed 30rpm 23.4rpm

For long and safe operation with high positioning accuracy of the positioner the machine

should not be overloaded. Follow the restrictions.

3.3 Calculation of offset

Calculation of offset

(Max static torque of axis in Nm)

--------------------------------------------- =X Max offset of axis in m

(M Max payload in kg × 9.81)



Maximum x-offset rotating axis HM-500D

Maximum static torque of rotating axis = 941 Nm.

M Maximum payload 500 kg (incl. fixtures).

X Maximum offset from rotation centre at 500 kg = 191 mm.

3 TECHNICAL DATA

0463 623 001

- 19 -



Maximum x-offset rotating axis V2TR-500D5

Maximum static torque of rotating axis = 726 Nm.

M Maximum payload 500kg (incl. fixtures).

X Maximum offset from rotation centre at 500kg = 145mm.

4 INSTALLATION

0463 623 001

- 20 -

4 INSTALLATION

4.1 Lifting instruction

Read

Read and understand the contents of chapter 1. Safety before handling the

machine.

WARNING!

Crane operation and forklift truck operation must be only performed by authorised

personnel. When handling the positioner:

• Do not place any part of your body under a suspended machine.

• Do not move the machine over another person's body.

Careless handling can result in severe personnel injury.

4.1.1 Using a forklift

CAUTION!

Transport the machine carefully, the side walls are easily damaged.

NOTE!

The XCellerator cannot be lifted by crane.

To lift the machine, use a fork lift with its forks in their outer position. Insert the forks in the

beams and lift the machine as shown in the Lifting instruction illustration. Anchor the machine

and transport it slowly with due caution in order to avoid overturning or slippage.

With the included wheel kit the machine can be transported using a hand pallet truck that has

the lifting capacity of at least 4metrictonnes.

Page is loading ...

ESAB Xcellerator User manual

ESAB Xcellerator User manual

ESAB Xcellerator User manual

Related papers

Other documents