Instruction manual
Original instructions
0463 623 001 GB 20190219
Valid for: serial no. 815-xxx-xxxx
XCellerator
XC1300, XC2000
TABLE OF CONTENTS
0463 623 001 © ESAB AB 2019
1
SAFETY ....................................................................................................... 5
1.1 Meaning of symbols............................................................................... 5
1.2 Safety precautions ................................................................................. 5
1.3 General safety......................................................................................... 7
1.3.1 Standard compliance............................................................................ 8
1.3.2 Requirement on operating personnel ................................................... 8
1.3.3 Personal Protective Equipment ............................................................ 9
1.4 Installation safety ................................................................................... 9
1.4.1 Installation of the safeguarding ............................................................ 9
1.5 Wiring safety ........................................................................................... 10
1.5.1 Protective earth .................................................................................... 10
1.5.2 Equipotential bonding........................................................................... 10
1.6 Release of person trapped in or by the machine ................................ 10
1.7 Decommissioning, storage, and disposal ........................................... 10
1.8 Safety layout ........................................................................................... 11
1.9 Safety....................................................................................................... 11
1.9.1 Manufacturer ........................................................................................ 11
1.9.2 Health and safety regulations............................................................... 12
1.9.3 Arc safety ............................................................................................. 13
1.9.4 Maintenance......................................................................................... 14
1.9.5 Guarantee ............................................................................................ 14
1.9.6 Installation ............................................................................................ 14
1.9.7 Manual operation.................................................................................. 15
2
INTRODUCTION.......................................................................................... 16
2.1 Intended use ........................................................................................... 16
2.2 Equipment............................................................................................... 16
3
TECHNICAL DATA ...................................................................................... 17
3.1 Functional specifications ...................................................................... 17
3.1.1 Parameter setting ................................................................................. 17
3.1.2 Position................................................................................................. 17
3.2 Technical data......................................................................................... 17
3.3 Calculation of offset............................................................................... 18
4
INSTALLATION............................................................................................ 20
4.1 Lifting instruction ................................................................................... 20
4.1.1 Using a forklift....................................................................................... 20
4.2 Mounting ................................................................................................. 21
4.2.1 Rough setting ....................................................................................... 22
4.2.2 Anchoring ............................................................................................. 25
4.2.3 Connecting the exhaust system ........................................................... 26
4.2.4 Connecting ........................................................................................... 26
4.2.5 Mounting of optional equipment ........................................................... 27
TABLE OF CONTENTS
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4.3 Wiring ...................................................................................................... 27
4.3.1 Connection to robot controller .............................................................. 27
4.4 Safety components ................................................................................ 29
4.5 Before first start ..................................................................................... 30
4.5.1 Parameter setting ................................................................................. 30
4.5.2 Initial test .............................................................................................. 30
4.6 Ambient conditions ................................................................................ 30
4.7 External supply....................................................................................... 31
4.7.1 Voltage ................................................................................................. 31
4.7.2 Pneumatic (Option) .............................................................................. 31
5
OPERATION ................................................................................................ 32
5.1 Measures before start ............................................................................ 32
5.2 Start robot on programming pendant................................................... 33
5.3 Release of persons trapped in the XCellerator ................................... 33
5.4 Positioning of safety components........................................................ 36
5.5 Function safety system ......................................................................... 36
5.6 Stops........................................................................................................ 36
5.7 Emergency stop ..................................................................................... 37
5.8 Safety stop .............................................................................................. 37
5.9 Control panel .......................................................................................... 38
5.10 Programming pendant ........................................................................... 38
6
MAINTENANCE........................................................................................... 41
6.1 General .................................................................................................... 41
6.2 Maintenance............................................................................................ 41
6.2.1 Maintenance schedule XCellerator Base ............................................. 41
6.2.2 Maintenance positions 0459990668 and 0459990670......................... 42
6.2.3 Maintenance positioner V2TR-500D5 .................................................. 44
6.2.3.1 Check current transfer unit and ground disc ..................................... 45
6.2.3.2 Check tension timing belt .................................................................. 45
6.3 Servo units.............................................................................................. 46
6.3.1 General................................................................................................. 46
6.3.2 Reduction gear ..................................................................................... 46
6.3.3 AC Servo .............................................................................................. 46
7
TROUBLESHOOTING................................................................................. 47
7.1 Error messages ...................................................................................... 47
7.2 Outline of alarm ...................................................................................... 47
7.3 Service contact information .................................................................. 48
7.3.1 Contact information .............................................................................. 48
8
ORDERING SPARE PARTS ....................................................................... 50
DIMENSION ......................................................................................................... 51
WORKING AREAS .............................................................................................. 52
TABLE OF CONTENTS
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FIXTURES............................................................................................................ 53
ACCESSORIES ................................................................................................... 54
WEAR PARTS...................................................................................................... 56
Rights reserved to alter specifications without notice.
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1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and
Safety Data Sheets (SDSs).
1.2 Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
○ no unauthorised person is stationed within the working area of the equipment
when it is started up
○ no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
○ be suitable for the purpose
○ be free from drafts
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4. Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves
○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which
could become trapped or cause burns
5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified
electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at
hand
○ Lubrication and maintenance must not be carried out on the equipment during
operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.
ELECTRIC SHOCK - Can kill
• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side of
your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the
area being welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
• Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
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MOVING PARTS - Can cause injuries
• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
• Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding and allied processes.
CAUTION!
Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be
potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations,
due to conducted as well as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law,
electrical and/or electronic equipment that has reached
the end of its life must be disposed of at a recycling
facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved
collection stations.
For further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information contact your local ESAB dealer or visit us on
our website.
1.3 General safety
This machinery fulfils all the relevant provisions of the Directive 2006/42/EC on machinery.
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This machinery fulfils furthermore all relevant provisions of the Directive 2004/108/EC on
electromagnetic compatibility (EMC).
The “EC-Declaration of conformity” with the subsequent CE-marking, attached to this
machinery, is only valid if this machinery is installed according to this manual’s instructions
for installation.
YASKAWA Nordic AB’s responsibility does not cover errors or safety risks that may occur in
equipment connected to and/or installed in the machine, nor errors or safety risks that may
occur in the machine caused by equipment connected to and/or installed in the machine.
1.3.1 Standard compliance
This machine is developed and manufactured according to all relevant provisions of the
following harmonised standards:
• EN 349:1993+A1:2008 Safety of machinery — Minimum gaps to avoid crushing of parts
of the human body
• EN 574:1996+A1:2008 Safety of machinery — Two-hand control devices — Functional
aspects — Principles for design
• EN 953:1997+A1:2009 Safety of machinery — Guards — General requirements for the
design and construction of fixed and movable guards
• EN ISO 13849-1:2008 Safety of machinery — Safety-related parts of control systems
— Part 1: General principles for design
• EN ISO 13849-2:2012 Safety of machinery — Safety-related parts of control systems
— Part 2: Validation
• EN ISO 13855:2010 Safety of machinery — Positioning of safeguards with respect to
the approach speeds of parts of the human body
• EN 1037:1995+A1:2008 Safety of machinery — Prevention of unexpected start-up
• EN ISO 10218-1:2011 Robot and robotic devices — Safety requirements for industrial
robots — Part 1: Robots
• EN ISO 10218-2:2011 Robot and robotic devices — Safety requirements for industrial
robots — Part 2: Robot system and integration
• EN ISO 12100:2010 Safety of machinery — General principles for design — Risk
assessment and risk reduction
• EN ISO 13850:2008 Safety of machinery — Emergency stop — Principles for design
• EN ISO 13857:2008 Safety of machinery — Safety distances to prevent hazard zones
being reached by upper and lower limbs
• EN 60204-1:2006+A1:2009 Safety of machinery — Electrical equipment of machines —
Part 1: General requirements
• EN 61000-6-2:2005+AC:2005 Electromagnetic compatibility (EMC) –Part 6-2: Generic
standards – Immunity for industrial environments
• EN 61000-6-4:2007+A1:2011 Electromagnetic compatibility (EMC) – Part 6-4: Generic
standards – Emission standard for industrial environments
1.3.2 Requirement on operating personnel
The machine shall only be operated by specially trained persons.
General
The operating personnel shall not be under influence of alcohol, drugs, or similar substances.
The operating personnel shall not have a restricted field of vision or be restricted in any other
way that could lead to risks. The operating personnel shall be in a suitable state of health to
operate the system/component (in particular, attention shall be paid to medical aids, such as
cardiac pacemakers, etc..
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Qualified personnel
Persons involved in commissioning, operation, maintenance, and repair of the
system/component shall be familiar with the system/component and trained accordingly.
They shall have read and understood the operating manuals. Furthermore, they shall be
instructed and shall be able to avoid possible residual risks to themselves and to third
persons while working on the system/ component or to reduce such risks as far as possible.
To maintain the qualification, the safety instruction shall be repeated at least every year.
1.3.3 Personal Protective Equipment
WARNING!
Use Personal Protective Equipment (PPE), such as safety-shoes, helmet, goggles,
hearing protectors, and gloves, appropriate to the type of operation being carried
out, to reduce risk of personal injury.
WARNING!
Use hearing protectors to reduce the noise exposure level when the machine is
running.
1.4 Installation safety
WARNING!
• Install the safeguarding
Failure to observe this warning may result in injury or damage.
• Do not start the machine or turn ON the power before it is firmly anchored.
The machine may overturn and cause injury or damage.
• Do not install or operate a machine which is damaged or lacks parts.
Failure to observe this caution may cause injury or damage.
• Do not start the machine or turn ON the power before the exhaust system is
connected.
Exhaust gases in workshops are a health hazard.
NOTE!
Important
Install the machine in a location so that the installation into which it is incorporated
complies to the regulations of the Machinery directive 2006/42/EC.
Failure to observe this warning may result in injury or damage.
Read
When installing, it is necessary to observe the requirements of
environmental conditions. See chapter 4.2 Mounting.
1.4.1 Installation of the safeguarding
To ensure safety, install the safeguarding. It prevents unforeseen accidents to personnel and
damage to equipment. The following is quoted for your information and guidance.
Responsibility for safeguarding (EN ISO 10218-2:2011)
The user of a machine or complete system shall ensure that safeguarding is provided and
used in accordance with sections 5, 6, and 7 of EN ISO 10218-2:2011 Robots and robotic
devices - Safety requirements for industrial robots — Part 2: Robot systems and integration.
The means and degree of safeguarding, including any redundancies, shall correspond
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directly to the type and level of hazard presented by the machine system consistent with the
application. Safeguarding may include, but not be limited to safeguarding devices, barriers,
interlock barriers, perimeter guarding, awareness barriers, and awareness signals.
1.5 Wiring safety
WARNING!
Before wiring, turn OFF the primary power supply, and put up a warning sign. (e.g. DO
NOT TURN THE POWER ON.) Failure to observe this warning may result in fire or
electric shock.
WARNING!
Wiring shall be performed by authorized or certified personnel. Failure to observe this
caution may result in fire or electric shock.
Important
Keep equipotential bonding and protective earth separated. Equipotential bonding and
protective earth are two separate circuits.
1.5.1 Protective earth
WARNING!
Protective earth shall be performed following the standard EN 60204-1 Failure to do
so may result in severe incidents.
1.5.2 Equipotential bonding
The wire shall be chosen according to standard EN 60204-1. For equipotential bonding,
connect the wire directly to the frame of the machine.
NOTE!
Never share this line with other ground lines or grounding electrodes for other
electric power, motor power, welding devices, etc..
1.6 Release of person trapped in or by the machine
Read
For instructions on “Release of person trapped in or by the machine”: see section 5.3
Release of persons trapped in the XCellerator.
1.7 Decommissioning, storage, and disposal
Decommissioning shall comply with all applicable local and national standards at the time of
decommissioning. The unit shall be decommissioned, stored and disposed of in accordance
with the applicable national laws, regulations and standards.
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1.8 Safety layout
1. Reset emergency stop "MACHINE ON"
Air and safe power supply on
5. Door
2. Control cabinet main switch 6. Reset safety
3. Emergency stop 7. OP-panel
4. Shut off valve air
1.9 Safety
The machine is designed for arc welding and shall work together with a fixture.
YASKAWA Nordic AB's responsibility does not cover errors or safety risks that may
occur in equipment connected to and/or installed in the machine, nor errors or safety
risks that may occur in the machine caused by equipment connected to and/or
installed in the machine.
The machine shall only be operated by personnel carrying sufficent knowledge and
skills.
It is not allowed for any person to stay inside the safety guarding when the machine is
in operation.
1.9.1 Manufacturer
Address: YASKAWA Nordic AB
P.O Box 504
SE-385 25 Torsås
Verkstadsgatan 2
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Telephone: +46 480 417 800
Telefax: +46 486 414 10
Machine type: See machinery sign
Machine No: See machinery sign
Year of manufacturing: See machinery sign
1.9.2 Health and safety regulations
All machines can be dangerous if they are operated in a wrong way. Therefore, it is of great
importance that all users of the machine fully read, understand and observe the following
safety precautions and warnings. Read the instructions periodically.
All safety precautions have been observed when manufacturing this equipment. However, all
risks cannot be compensated for, otherwise, the working capabilities of the machine would
be limited.
All equipment has been assembled and tested by Yaskawa Nordic AB's personnel. If the
equipment is properly installed and connected, it will work properly. In the unlikely event of
malfunction, contact our service organisation before any attempt to modify the machinery is
done.
Basic safety precautions should always be followed to reduce risk of fire, electric shock and
personal injury.
WARNING!
Observe and follow local safety regulations.
Unauthorized persons shall not operate the machine.
Do not leave the machine unattended during operation. Be sure that any user of the
machine have read and understood the information in this document.
Safe use of the machine involves:
• The operator
• The machine
• The use of the machine
The operator
The operator shall be in good physical condition and not under the influence of any
substance which might impair vision, dexterity or judgement. Do not use the machine if you
are fatigued, since you may loose control of your machine. Be alert at all times.
Working with any machine can be strenuous, if the operator suffers from any disease that
might be aggravated by strenuous work. Check with your doctor before operating your
system.
Working dress
Clothing shall be sturdy and snug-fitting, but allow complete freedom of movement. Do not
wear loose clothing, loose sleeves or cuffs, scarves, necklaces, rings or other things that
could get caught in the machine. Long hair should be tied back.
Good footwear is important as a safety precaution. Wear sturdy boots with non-slip soles.
Steel toe safety boots are recommended.
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1.9.3 Arc safety
Noise
WARNING!
Noise generated by the welding process may exceed the limits.
The noise generated by the arc can reach high levels. Prolonged exposure may
damage your hearing. Always wear sound barriers.
Measuring of emission of air borne noise has been carried out by Yaskawa Nordic AB
according to the Machinery directive.
Operation <85dB(A)
Stand by <70dB(A)
Glare
WARNING!
The light created by the arc contains IR- and UV-radiation. Exposure to IR- and
UV-radiation damages eyes and skin. The effect of the radiation increases with
shortened distance to the arc.
Use protection shields and curtains to screen off the radiation. When studying the
arc, always use a welding shield of sufficient strength and protect naked skin by
means of sturdy clothing.
Heat and fire
CAUTION!
Working with an arc will scintillate hot particles. Always wear protective gloves when
handling the workpiece.
Check fire extinguisher with regularity.
Use fire extinguisher suitable for: textile, inflammable liquids, electricity
Do not store inflammable material or liquids near the machine.
Emission of gases
No emission of gases from the machine. Gases emitted by the machine are due to the
welding process and generated by the protective gas, wire, and material used.
It is the customer’s obligation to evacuate possible gases.
Air pollution
The arc will generate smoke and fumes. Avoid to be exposed to these fumes generated by
heating the material. Sufficient suction has to be applied to evacuate the fumes, use a
protective mask when working near the arc.
Material containing any of the following elements: lead, cadmium, zinc, chrome, nickel,
mercury, or beryllium, may produce unhealthy amounts of dangerous fumes.
Machine safety
The machine is as a separate unit tested by Yaskawa Nordic AB's personnel in accordance
with the Essential Health and Safety Requirements.
Warning signs
The following sign is applied to the machine, and shall be respected. Location, see figure in
chapter 5.1 Measures before start.
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WARNING!
There are high voltage parts in the equipment presenting a risk of electric shock
which may result in death or severe injury.
1.9.4 Maintenance
Do not modify a Yaskawa Nordic AB machinery in any way. Use spare parts from Yaskawa
Nordic AB or from a supplier expressly approved by Yaskawa Nordic AB in your machinery.
Using parts from other suppliers may affect safety or function of the machinery.
Recommended service is stated in the documentation.
WARNING!
Do not clean, lubricate or adjust the machine while it is in operation. Turn off main
power first.
NOTE!
Keep your eyes open - that's your best protection to avoid accidents.
1.9.5 Guarantee
Do not put these operating instructions aside without having read them carefully, and insist
that the operators of this machine also study these instructions. They are for your own safety!
This information contains operating and safety instructions for this Yaskawa Nordic AB
machine.
This machine is intended for high production capacity. Therefore, strict safety regulations
shall be observed in order to reduce the risk of accidents and physical damage.
Carelessness or inappropriate use of the machine may cause severe or even fatal accidents,
avoid unnecessary disturbances by using the guidelines and safety precautions given in this
manual.
The machine will only operate in a correct way if the operator of the machine follows the
information and instructions provided in the operating manuals.
For the machine, Yaskawa Nordic AB honours for a guarantee. Guarantee is valid according
to signed contract, beginning with the day of installation. Guarantee is only valid if genuine
spare parts from Yaskawa Nordic AB are used exclusively.
In order to correctly and promptly execute the order of spare parts, provide the following
information:
• machine type
• machine no.
• part no.
• number of parts
• voltage information, when applicable
See 8 Ordering spare parts and optional equipment.
Modification in the robot jobs might cause damage to the machine and may only be done by
specially trained personnel.
1.9.6 Installation
Refer to installation manuals and service manuals for each machine and unit, included in this
documentation. See also 4 Installation.
After the installation, a complete control of all safety functions shall be performed.
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Pneumatic system
Be careful when connecting the pneumatic system to the main supply, valves, cylinders and
tools may do unexpected movements.
1.9.7 Manual operation
When resetting a robot, it is of greatest importance that it is performed in an accurate way. If
in doubt, ask educated personnel or service engineer
WARNING!
When running the machine in TEACH mode, highest precautions should be taken.
Passing program steps or setting IN/OUT signals in the robot job may cause loss of
interlocking function i.e. the fixtures and positioner may loose balance, release of
fixture or loss of setting. This may cause severe damage on machinery as well as
personal injuries.
If the robot is positioned in another physical position than the actual step in the job, the robot
will run at high speed the nearest way to the next position, when PLAY - START mode is
selected.
2 INTRODUCTION
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2 INTRODUCTION
2.1 Intended use
XCellerator is designed to be equipped with fixtures and to be incorporated into machinery
controlled by a robot controller system. The machine is intended to serve welding robots by
shifting workpieces.
2.2 Equipment
XCellerator is supplied with:
• XCellerator Base
• Positioner with two stations
• Wheel kit
• MOTOMAN-MA1440 (XC1300) MA2010 (XC2000) industrial robot
• Assembly kit for robot controller
• Cable set between positioner and robot controller
• Instruction manual
• Declaration of Conformity
Main parts
• House
• Rotating table
• Robot MA1440 only for (XC1300)
• Robot MA2010 only for (XC2000)
The positioners can be equipped in different distances between fixture discs.
Optional equipment
• Welding equipment for MIG/MAG welding
• Media transfer (signal, air, current) for the positioner
• Fixed table or 3axis positioner (depending on the selected type and design)
• Interior door and cabinet located on the opposite (left or right) side
• MotoWeb for remote supervision and administration
• MotoSim with kinematic simulation
• Beacon light
• Machine foot kit
• Signal and air transmission unit for HM/TM modules
• Additional power supply for HM/TM modules
• Retro fit bracket for HM/TM modules
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3 TECHNICAL DATA
3.1 Functional specifications
Version Note
XC1300 L=1300
XC2000 L=2000
3.1.1 Parameter setting
NOTE!
The parameter setting for the positioner is excluded from the manuals since it is
subject to change. See positioner’s part number for correct MMS document.
3.1.2 Position
Repetitive position accuracy: ± 0.1 mm
3.2 Technical data
Maximum load and capacity
XC1300/XC2000
Centerrotatingaxis
XC1300/XC2000 Tiltingaxis
Dynamic torque 1772Nm 1177Nm
Static torque 1417Nm 941Nm
Max capacity load 500 kg
Max offset 0.15m
Motor power 3.0kW 1.3kW
Gear ratio reducer 119:1 165:1
Gear ratio total 119:1 165:1
Efficiency 0.82 0.81
Nominal speed 12.6rpm 9.0rpm
Max speed 16.8rpm 23.5rpm
Temperature 0to+40 °C*
Humidity 20to80% RH at constant temperature**
Vibration acceleration
4.9 m/s
2
(0.5 G) or less
Mains supply See the requirements for robot-controller system in its
installation/instruction manual.
Pneumatic compressed air specification (option)
Working pressure 0.6MPa
Minimum pressure 0.5MPa
Quality According to ISO 8573-1, Class 5,4,3
Welding capacity (standard single carbon brush)
Continuous duty 100 % 350A
Continuous duty 60 % 460A
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* This option is only available for the XC2000.
** The ambient conditions are general requirements if no specific equipment, such as an
IP-kit or other, allows certain extreme environments or conditions.
• Free from corrosive gas, liquid or explosive gas
• Free from exposure to water or oil
• Free from abnormal exposure to dust
• Free from excessive electrical noise (plasma)
• Location indoor
2×rotate, 2×tilt with central turntable axis Rotating axis Tilting axis
Dynamic torque 907Nm 1612Nm
Static torque 726Nm 1330Nm
Max capacity load 500kg 500kg
Max offset 0.145m 0.270m
Motor power 1.3kW 2.0kW
Gear ratio spur 90/40
Gear ratio reducer 59:1 171:1
Gear ratio total 132.75:1 171:1
Efficiency 0.7 0.82
Nominal speed 11.3rpm 10.6rpm
Max speed 30rpm 23.4rpm
For long and safe operation with high positioning accuracy of the positioner the machine
should not be overloaded. Follow the restrictions.
3.3 Calculation of offset
Calculation of offset
(Max static torque of axis in Nm)
--------------------------------------------- =X Max offset of axis in m
(M Max payload in kg × 9.81)
Maximum x-offset rotating axis HM-500D
Maximum static torque of rotating axis = 941 Nm.
M Maximum payload 500 kg (incl. fixtures).
X Maximum offset from rotation centre at 500 kg = 191 mm.
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Maximum x-offset rotating axis V2TR-500D5
Maximum static torque of rotating axis = 726 Nm.
M Maximum payload 500kg (incl. fixtures).
X Maximum offset from rotation centre at 500kg = 145mm.
4 INSTALLATION
0463 623 001
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© ESAB AB 2019
4 INSTALLATION
4.1 Lifting instruction
Read
Read and understand the contents of chapter 1. Safety before handling the
machine.
WARNING!
Crane operation and forklift truck operation must be only performed by authorised
personnel. When handling the positioner:
• Do not place any part of your body under a suspended machine.
• Do not move the machine over another person's body.
Careless handling can result in severe personnel injury.
4.1.1 Using a forklift
CAUTION!
Transport the machine carefully, the side walls are easily damaged.
NOTE!
The XCellerator cannot be lifted by crane.
To lift the machine, use a fork lift with its forks in their outer position. Insert the forks in the
beams and lift the machine as shown in the Lifting instruction illustration. Anchor the machine
and transport it slowly with due caution in order to avoid overturning or slippage.
With the included wheel kit the machine can be transported using a hand pallet truck that has
the lifting capacity of at least 4metrictonnes.
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