Toro Horn Kit, RT600 or RT1200 Trencher Installation guide

Brand: Toro

Model: Horn Kit, RT600 or RT1200 Trencher

Type: Installation guide

FormNo.3394-706RevB

HornKit

RT600orRT1200Trencher

ModelNo.25409

ModelNo.25409E

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Safety

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104-6957

1.Horn

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Wiringharness1Routethewireharness.

Horn1

Mountingbracket1

Threadlocker1

Mountthehorn(RT600unitsonly).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3394-706*B

ProcedureDescription

Qty.

Use

Horn1

Mountingbracket1

Threadlocker1

Mountthehorn(RT1200unitsonly).

Hornswitch1

Decal1

Cableties

Installthehornswitch.

Nopartsrequired

–

Testthehornfunction.

PreparingtheMachine

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurface.

2.Settheparkingbrakeandlowertheattachmentsto

theground.

3.Shutoffthemachineandremovethekey.

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengineand

seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch

beforeyoudoanymaintenance.

4.Disconnectthebattery.RefertoyourOperator’sManual.

5.Removetherightsidepanelandthenosepanel.Refer

toyourOperator’sManual.

RoutingtheWireHarness

Partsneededforthisprocedure:

1Wiringharness

Procedure

1.Behindthebattery-disconnectswitchontheright

sideofthemachine,remove1insulatorlug,nut,and

lockwasherfromthepositiveterminal(Figure1or

Figure2).

2.Usingthehardwareremoved,attach1ringterminal

ofthewiringharnesstothepositiveterminal(Figure

1orFigure2).

Figure1

RT600

1.Insulatorlug4.Ringterminal

2.Nut5.Positiveterminal

3.Lockwasher6.Battery-disconnectswitch

Figure2

RT1200

1.Insulatorlug4.Ringterminal

2.Nut5.Positiveterminal

3.Lockwasher6.Battery-disconnectswitch

3.Removethenutattachedtotheengineground.

4.Usingthenutyouremoved,attachtheotherring

terminaltotheengineground(Figure3orFigure4).

Figure3

RT600

1.Nut3.Engineground

2.Ringterminal

Figure4

RT1200

1.Nut3.Ringterminal

2.Battery-disconnectswitch4.Engineground

5.Routethewiringharnessbeneaththesideledgetoward

thenoseofthemachine.

MountingtheHorn(RT600

UnitsOnly)

Partsneededforthisprocedure:

1Horn

1Mountingbracket

1Threadlocker

Procedure

1.Removethemountingstrapandnutfromthehorn.

Note:Discardthemountingstrap.

2.Applythethreadlockertothehornstud.

3.Installthehornontothemountingbracketandtorque

to7.73to12.8N-m(5.7to9.5ft-lb)(Figure5).

Note:Orientthehornopeningdownward.

Figure5

1.Mountingbracket3.Nut

2.Horn

4.Removetheforwardboltfromtheexistingbracket,

anduseittoinstallthemountingbracket(Figure6).

Figure6

1.Mountingbracket3.Nut

2.Bolt

5.Connectthewireharnesstothehornposts(Figure7).

Figure7

Mountingbracketnotshown

1.Hornpost

MountingtheHorn(RT1200

UnitsOnly)

Partsneededforthisprocedure:

1Horn

1Mountingbracket

1Threadlocker

Procedure

1.Removethemountingstrapandnutfromthehorn.

Discardthemountingstrap.

2.Applythethreadlockertothehornstud.

3.Installthehornontothemountingbracketandtorque

to7.73to12.8N-m(5.7to9.5ft-lb)(Figure8).

Note:Orientthehornopeningdownward.

Figure8

1.Horn3.Nut

2.Mountingbracket

4.Removetheforwardboltfromtheexistingbracket,

anduseittoinstallthemountingbracket(Figure9).

Figure9

1.Bolt3.Existingbracket

2.Mountingbracket

5.Connectthewiringharnesstothehornposts(Figure

10).

Figure10

Mountingbracketnotshown

1.Hornpost

InstallingtheHornSwitch

Partsneededforthisprocedure:

1Hornswitch

1Decal

Cableties

Procedure

1.Ontheleftsideofthesteeringcolumn,removethe

plugshowninFigure11.

Figure11

1.Plug

2.Removethekickpanelbeneaththedashboard(Figure

12).

Figure12

1.Bolt2.Kickpanel

3.Connectthewiringharnesstothehornswitch(Figure

13).

Figure13

1.Hornswitch2.Wireharness

4.Unscrewtherubberbuttonfromthehornswitch.

5.Routehornswitchandwiringharnessupthroughthe

dashboardtotheholeinthedashboardandscrewthe

buttonbackontotheswitch(Figure14).

Figure14

1.Decal

3.1.37cm(0.54inch)

2.0.25cm(0.10inch)

4.Rubberbutton

6.InstallthedecalinthelocationshowninFigure14.

7.Connectthebattery.RefertoyourOperator’sManual.

8.Turnthemainpowerdisconnectswitchandthe

ignitionkeytotheOnposition.

9.Securethewiringharnesstothetractionunitwiththe

cableties.Ensurethewiringharnesswillnotinterfere

withanymovingpartsandwillnotcontactpartsofthe

machinethatwillgethot.

10.Installthekickpanel(Figure12).

11.Installtherightsideandnosepanels.Refertoyour

Operator’sManual.

TestingtheHornFunction

NoPartsRequired

Procedure

Conrmthatthehornsoundswhenyoupressthehorn

buttonandstopswhenyoureleaseit.

Note:Ifthehorndoesnotsound,ensurethatthewiring

harnessconnectorsaresecure.

Toro Horn Kit, RT600 or RT1200 Trencher Installation guide

Toro Horn Kit, RT600 or RT1200 Trencher Installation guide

Toro Horn Kit, RT600 or RT1200 Trencher Installation guide

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