Simplicity 5101602 User manual

Parts Manual

Rev.

9/2008

Cobalt

Series Zero-Turn Rider & Mower Deck

TP 400-7398-B-CB-S

Mf

g

. No. Descri

p

tion

30HP Product

5900763 Cobalt, 30HP Briggs & Stratton Rider w/61" Mower Deck &

R.O.P.S.

5101602

Part No.:

Table Of Content

s

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS PAGES

Main Frame & Front Suspension Group ..............................................................................................................

4

Rear Bumper, Roll Bar & Seat Belt Group ...........................................................................................................

8

Engine & PTO Group - 30 HP Briggs & Stratton .................................................................................................

10

Instrument Control Panel Group ..........................................................................................................................

12

Pump Drive Group ...............................................................................................................................................

14

Motion Control Group ...........................................................................................................................................

16

Hydraulic Group ...................................................................................................................................................

20

Hydraulic Mount Group ........................................................................................................................................

22

Seat & Kick Plate Group ......................................................................................................................................

24

Fuel Hose Supply & Tank Replacement Parts Group .........................................................................................

26

Fuel Tank & Mount Group ....................................................................................................................................

28

Parking Brake Group ............................................................................................................................................

30

Rear Suspension Group ......................................................................................................................................

32

Deck Lift Group - S/N: 2000458825 - 2013203770 .............................................................................................

34

Deck Lift Group - S/N: 2013203771 & Above ......................................................................................................

38

Wheel & Tire Group .............................................................................................................................................

42

Decals - Brand & Model .......................................................................................................................................

44

Decals - Safety & Operation ................................................................................................................................

46

Spindle Service Parts ...........................................................................................................................................

48

61" Mower Deck - Hanger Chains ................................................................................................

.......................

50

61" Mower Deck - Housing, Covers, Spindles & Blades .....................................................................................

52

61" Mower Deck - Pulleys, Belt & Idler Arm .........................................................................................................

54

61" Mower Deck - Rollers & Casters ...................................................................................................................

56

61" Mower Deck - Striping Roller Bar ..................................................................................................................

58

Main Frame & Front Suspension Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279FRM0

The above parts group applies to the following Mfg. Nos.:

4

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Main Frame & Front Suspension Group

Footnotes

GREASE FITTING, 1/4-28 STR 1 5020095SM 4

COLLAR, 1" SPLIT 2 5020602SM 2

BUSHING, 1.00 X 1.13 X .75, PLASTIC (Qty: 2 per suspension arm) 3 5023356SM 4

WELD, DECK LIFT LEVER, LH - ORANGE 4 5400632CSM 1

WELD, DECK LIFT LEVER, RH - ORANGE 5 5400651CSM 1

WELD, FRONT A-ARM, LH - ORANGE (Includes Ref Nos. 1 and 3) 6 5400564CSM 1

WELD, MAIN FRAME - ORANGE (Serial No.: 2012612074 & Below) 7 5400546CSM 1

NUT, HEX JAM, 3/4-16 8 5025093SM 4

SPACER, .75 X 1.50 X 1.00 9 5046093SM 2

BALL JOINT, 3/4-16 MALE 10 5022039SM 4

SPACER, .76 X 1.00 X .25 11 5047461SM 4

3/4-16 X 3.5" HHCS YZP GR 5 12 5025265X28SM 2

NUT, 3/4-16 HEX NYLON LOCK 13 5025284SM 4

WASHER 3/8" SAE 14 5025156SM 4

BOLT, 3/8-16 X 2" GD5 15 5025013X16SM 2

BOLT, 3/8-16 X 2-1/4" GD5 16 5025013X18SM 2

NUT, 3/8-16 HEX NYLOCK FLANGE 17 5025394SM 4

COIL - OVER SHOCK ASSEMBLY 18 5023436SM 2

BOLT, 3/4-16 X 3" GD 5 19 5025265X24SM 2

SPACER, .76 X 1.00 X .50 20 5046092SM 2

SEAL, GREASE 21 5021072SM 2

BEARING, TAPPERD ROLLER, 1" 22 5020884SM 4

WASHER, 3/4" SAE 23 5025160SM 2

NUT, 3/4-16 HEX SLOTTED 24 5025104SM 2

CAP, DUST 25 5021073SM 2

PIN, COTTER, 1/8" X 1-1/4" 26 5025203X10SM 2

WELD, CASTER YOKE - ORANGE 27 5047049CSM 2

WELD, FRONT A-ARM, RH - ORANGE (Includes Ref Nos. 1 and 3) 28 5400567CSM 1

BEARING CUP 29 5020883SM 4

WASHER, 1/4" SAE 30 5025154SM 2

HEADLIGHT, 4" RECTANGULAR 31 5023482SM 2

MOUNT, HEAD LIGHT - ORANGE 32 5401160CSM 2

NUT, 1/4-20" NYLOCK FLANGE 33 5025391SM 2

NUT, 5/16-18" NYLOCK FLANGE 34 5025392SM 2

WASHER, 5/16" SAE FLAT 35 5025155SM 2

BOLT, 5/16-18 X 1" 36 5025011X8SM 2

BOLT, 1/4-20 X 1" 37 5025010X8SM 2

WELD, FRONT A-ARM - LH - ORG (Serial No.: 2000676809 & Above) 38 5402214CSM 1

WELD. FRONT A-ARM - RH - ORG (Serial No.: 2000676809 & Above) 39 5402215CSM 1

CAP, CASTER SPINDLE, LOW PROFILE (Serial No.: 2000676809 & Above) 40 5100882SM 2

NUT, 3/4-16 HEX JAM NYLON LOCK (Serial No.: 2000676809 & Above) 41 5025448SM 2

BELLEVILLE WASHER, 1.500 X .755 (Serial No.: 2000676809 & Above) 42 5025449SM 4

WELD, CASTER YOKE - ORG (Serial No.: 2000676809 & Above) 43 5402208CSM 2

BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above) 44 5025457SM 2

The above parts group applies to the following Mfg. Nos.:

5

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Main Frame & Front Suspension Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279FRM0

The above parts group applies to the following Mfg. Nos.:

6

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Main Frame & Front Suspension Group

Footnotes

WELD, MAIN FRAME (Serial No.: 2012612075 & 2013043646) 45 5403762CSM 1

WELD, MAIN FRAME, IS2000/COBALT - ORG (Serial No.: 2013043647 & Above.) 46 5404097CSM 1

The above parts group applies to the following Mfg. Nos.:

7

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Rear Bumper, Roll Bar & Seat Belt Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279BMP0

The above parts group applies to the following Mfg. Nos.:

8

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Rear Bumper, Roll Bar & Seat Belt Group

Footnotes

PLUG, PANEL, 1.25 BLACK 1 5023484SM 6

HEAT SHIELD, COBALT - ORANGE 2 5402183CSM 1

WASHER, 5/16" SAE 3 5025155SM 4

BOLT, 5/16-18 X 3/4" GRD5 4 5025011X6SM 4

NUT, 5/16-18 HEX NYLOCK FLANGE 5 5025392SM 4

ROLL BAR POST, LH (See drawing note.) 6- 1

RUBBER BUMPER 7 5100383SM 2

BOLT 8- 2

NUT 9- 2

WELD, BUMPER - ORANGE 10 5403269CSM 1

PIN, HITCH, BLACK W/ PLASTIC LANYARD 11 5100079SM 2

ROLL BAR HARDWARE BAG (Includes Ref. Nos 11, 25 and 26.) 12 5100377SM 1

WASHER, 1/2" SAE 13 5025158SM 4

BOLT, 1/2-13 X 3-1/4" 14 5025017X26SM 4

NUT, 1/2-13 HEX NYLOCK FLANGE 15 5025396SM 4

ROPS, COMPLETE IN BOX 16 5100190SM 1

EXTENSION, SEAT BELT 17 5401044CSM 1

SCREW, 1/2 - 13 X 1.00 SCHS 18 5100267SM 3

NUT, 1/2-13 HEX NYLOCK FLANGE 19 5025396SM 3

SEAT BELT, RETACTING - ASSM 20 5100139SM 1

ROLL BAR TOP LOOP (See drawing note.) 21 - 1

ROLL BAR POST, RH (See drawing note.) 22 - 1

RUBBER BUMPER 23 5100545SM 2

The above parts group applies to the following Mfg. Nos.:

9

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Engine & PTO Group - 30 HP Briggs & Stratton

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

5301423

The above parts group applies to the following Mfg. Nos.:

10

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Engine & PTO Group - 30 HP Briggs & Stratton

Footnotes

ENGINE, 30HP B&S,# 542777-0113-E1, VERTICAL SHAFT 1- 1

BOLT, 5/16-18 X 1-3/4 GD5 YZ 2 5025011X14SM 4

ANCHOR, CLUTCH 3 5046416CSM 1

NUT, 5/16-18 HEX SERRATED FLANGE, LARGE 4 5025139SM 1

CLUTCH ANCHOR PAD 5 5043636SM 1

WASHER-3/8 FENDER 6 5025165SM 3

NUT, 5/16-18 HEX NYLOCK FLANGE 7 5025392SM 10

WASHER, 5/16 SAE 8 5025155SM 2

BOLT, CRANKSHAFT, 7/16X2-1/2 9 5045289SM 1

METRIC ADAPTER, M14-1.5" TO 3/8 NPTF 10 5100366SM 1

CLUTCH, WARNER,# 5218-158 11 5100875SM 1

WASHER, 5/16 INT. TOOTH LOCK 12 5025188SM 4

SPACER, 1.13 X 1.75 X .50 13 5044062SM 1

PULLEY, 5.25 OD X 1.126 ID 14 5100874SM 1

KEY, 1/4 SQ. X 1.00 15 5050407X8SM 1

SPACER 1.13 X 1.75 X 1.094, BLACK ZINC 16 5101554SM 1

WASHER, 5/16" LOCK 17 5025170SM 4

BOLT, 5/16-18 X 3", FLT 18 5025425SM 1

WASHER, LIGHT LOCK, 5/16 19 5023217SM 2

NUT, HEX JAM, 5/16-24 20 5023216SM 1

CLAMP, VINYL 21 5021500SM 1

HOSE, OIL DRAIN 22 5048681SM 1

SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) 23 1724815SM 1

BOLT, 1/4-20 X 3/4"GD5 YZ 24 5025010X6SM 2

WASHER, 1/4" SAE 25 5025154SM 2

NUT, 1/4-20 HEX SERR. FLANGE 26 5025126SM 2

NUT, 1/4-20 HEX NYLOCK FLANGE 27 5025391SM 1

MUFFLER, EXHAUST ASSY 28 841570 1

BOLT, 5/16-18 X 1 GD5 YZ 29 5025011X8SM 1

BOLT, 1/4-20 X 1" GD5 30 5025010X8SM 1

ELEMENT, AIR CLEANER, SECONDARY (Not an illustrated part.) 31 841238 1

GROMMET, 7/8 32 5021379SM 1

RAIN CAP (Not an illustrated part.) 33 809268 1

AIR CLEANER ASSEMBLY, COMPLETE (Not an illustrated part.) 34 809218 1

ELEMENT, AIR CLEANER, PRIMARY (Not an illustrated part.) 35 841237 1

FILTER, OIL, BRIGGS & STRATTON (Not an illustrated part.) 36 842921 1

SCREEN, ARRESTER (Not an illustrated part.) 37 842859SM 1

SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ (Not an illustrated part.) 38 5025470SM 1

The above parts group applies to the following Mfg. Nos.:

11

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Instrument Control Panel Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

5301475

The above parts group applies to the following Mfg. Nos.:

12

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Instrument Control Panel Group

Footnotes

FUSE, ATO, 20 AMP 1 5021603SM 4

FUSE BLOCK 2 5021518SM 1

COVER, VINYL FUSE BLOCK 3 5022805SM 1

SCREW, 1/4-20 X 1/2 ALLEN BH 4 5025299X4SM 3

SWITCH, IGNITION, 6 POST (Includes Ref Nos 18-20) 5 5020927SM 1

SWITCH, BLADE ENGAGEMENT 6 5022180SM 1

RING, SWITCH RETAINER 7 5022222SM 1

HOUR METER W/ SUPRESSOR 8 5100996SM 1

CABLE, CHOKE CONTROL, 51" (Z) 9 5047779SM 1

NUT, #10-24 HEX NYLON LOCK 10 5025271SM 4

SCREW, #10-24 X 3/4 ROUND PHILLIPS 11 5025179X6SM 2

PLATE, CONTROL PANEL, COBALT - BLACK 12 5403400ASM 1

SWITCH HEADLIGHT 13 1703799SM 1

LEVER, THROTTLE CONTROL, HEAVY-DUTY 14 5101537SM 1

NUT, 3/8-24 HEX (SV) 15 5025035SM 1

SCREW, #10-24 X 2 ROUND PHILLIPS 16 5025270X16SM 2

KNOB, THROTTLE CONTROL (SV) 17 5046360X1SM 1

KEY, IGNITION, MOLDED SET (SV) 18 5022789SM 1

COVER (SV) 19 5022790SM 1

PLASTIC NUT (SV) 20 5022791SM 1

CABLE, THROTTLE, 47" 21 5101076SM 1

The above parts group applies to the following Mfg. Nos.:

13

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Pump Drive Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279PDR0

The above parts group applies to the following Mfg. Nos.:

14

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Pump Drive Group

Footnotes

NUT, 3/8-16 HEX LG. SERR FLG 1 5025128SM 5

KEY, 5MM SQ W/ RADIUS 2 5023254SM 2

BOLT, 1/4-20 X 1" GD5 3 5025010X8SM 4

BOLT, 3/8-16 X 1-1/4" GD5 4 5025013X10SM 4

NUT, 3/8-16 HEX NYLON LOCK 5 5025096SM 2

V-BELT, Pump Drive Belt 6 5100555SM 2

BOLT, 3/8-16 X 2-1/4" GD5 7 5025013X18SM 1

WASHER 3/8" SAE 8 5025156SM 1

BOLT, 3/8-16 X 1-3/4" GD5 9 5025013X14SM 1

NUT, 3/8-16 HEX SIDE LOCK 10 5025100SM 1

NUT, 3/8-16 HEX 11 1916950SM 2

SPRING, EXTENSION, SWIVEL END 12 5022847SM 1

EYE BOLT, 3/8-16 X 5", 1" EYE 13 5023497SM 1

PULLEY, PUMP DRIVE 14 5022586SM 2

BUSHING, TAPERED HUB 15 5022587SM 2

PULLEY, IDLER, SINGLE FLANGE 16 5022621SM 1

BUSHING, BRASS, 1.25 X 1 X 1.25 17 5022157SM 2

SPACER, .39 X 1.00 X 2.55 18 5045135SM 1

SPACER, .45 X 1.88 X .38 19 5045475SM 1

WASHER, .41 X 1.75 X .14 20 5025305SM 1

BOLT, 3/8-16 X 4" GD5 21 5025013X32SM 1

WELD, ARM, PUMP DRIVE IDLER 22 5046430CSM 1

The above parts group applies to the following Mfg. Nos.:

15

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Motion Control Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279MCG0

The above parts group applies to the following Mfg. Nos.:

16

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Motion Control Group

Footnotes

WASHER 3/8" SAE 1 5025156SM 10

BOLT, 3/8-16 X 1" GD5 2 5025013X8SM 4

NUT, 3/8-16 HEX NYLOCK FLANGE 3 5025394SM 8

BEARING, BRONZE FLANGE 3/4" 4 5021098SM 2

BALL JOINT, 5/16-24 Female LH 5 5022628SM 2

ROD, HYDRO LINKAGE 6 5046420SM 2

MOUNT, REVERSE RETURN - ORANGE 7 5400653CSM 2

NUT, M8-1.25 Hex Serrated Flange (S/N: 2012609704 & BELOW) 8 5025355SM 4

NUT, M8-1.25 Hex Nylon Lock (S/N: 2012609704 & BELOW) 9 5025354SM 3

BOLT, M8-1.25 x 35MM (S/N: 2012609704 & BELOW) 10 5025335SM 4

SPRING, COMPRESSION 11 5022645SM 2

BUSHING, FLANGE 3/8ID X 7/8 LONG 12 5023260SM 2

NUT, 5/16 HEX LH 13 5023212SM 2

NUT, HEX 5/16-24 14 5025033SM 6

SET COLLAR, 5/16" 15 5020047SM 2

WASHER, 5/16" SAE 16 5025155SM 9

BOLT, 5/16-18 X 1-1/4" GD5 17 5025011X10SM 6

NUT 5/16-18 HEX NYLON LOCK 18 5025057SM 4

DAMPENER (S/N: 2012609704 & BELOW) 19 5100728SM 2

BALL JOINT, 5/16-24 Female 20 5021146SM 1

SPACER, .63 X .39 X 1.50 21 5048264SM 6

BOLT, 3/8-16 X 2-1/2" GD5 22 5025013X20SM 4

BOLT, 3/8-16 X 3" GD5 23 5025013X24SM 2

BOLT, 3/8-16 X 1-1/4" GD5 24 5025013X10SM 2

BEARING, FLANGE 25 5021499SM 2

NUT, 3/8-16 HEX NYLON LOCK 26 5025096SM 8

BOLT, 5/16-18 X 1-3/4" GD5 27 5025011X14SM 4

NUT, 5/16-18 HEX SM. SERR. FLG. 28 1931277SM 12

BOLT, 3/8-16 X 1-3/4" GD5 29 5025013X14SM 4

WELD, CONTROL SHAFT, RH - ORANGE (S/N: 2012609704 & BELOW) 30 5400570CSM 1

WELD, CONTROL SHAFT, LH - ORANGE (S/N: 2012609704 & BELOW) 31 5400573CSM 1

WELD, NUETRAL LOCK - LH - ORANGE 32 5400820CSM 1

WELD, NUETRAL LOCK - RH - ORANGE 33 5400824CSM 1

BOLT, 5/16-18 X 1" GD5 34 5025011X8SM 4

SWITCH, PLUNGER, N.O. / N.C. 35 5022095SM 2

10-24 X .5 SCREW 36 5025179X4SM 4

NUT, HEX, #10-24 37 5025029SM 4

GUARD, RUBBER MOTION CONTROLS 38 5401248SM 2

PUSH RIVET (TREE TYPE) BLACK 39 5025431SM 4

WASHER, 5/16" LOCK 40 5025170SM 4

WELD, HANDLE MOTION CONTROL-RH - ORANGE 41 5400637CSM 1

MOUNT, CONTROL ARM 42 5047004SM 2

GRIP, FOAM, 3/4" ID, 16" LONG 43 5022068SM 2

WELD, HANDLE MOTION CONTROL-LH - ORANGE 44 5400636CSM 1

The above parts group applies to the following Mfg. Nos.:

17

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Motion Control Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

279MCG0

The above parts group applies to the following Mfg. Nos.:

18

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

PART NO. DESCRIPTIONREF NO. QTY.

Motion Control Group

Footnotes

WELD, CONTROL SHAFT - RH - RED (S/N: 2012609705 & ABOVE) 45 5403620CSM 1

NUT, 5/16-18 HEX NYLON FLANGE (S/N: 2012609705 & ABOVE) 46 5025392SM 4

DAMPENER, CONTROL (S/N: 2012609705 & ABOVE) 47 5100940SM 2

10MM BALL STUD, 5/16-18 X 3/4 (S/N: 2012609705 & ABOVE) 48 5101307SM 4

WELD, CONTROL SHAFT - LH - RED (S/N: 2012609705 & ABOVE) 49 5403619CSM 1

The above parts group applies to the following Mfg. Nos.:

19

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

Hydraulic Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

5300488

The above parts group applies to the following Mfg. Nos.:

20

Briggs and Stratton Yard Power Products Group

5900763 - Cobalt

TP 400-7398-B-CB-S

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