Briggs & Stratton 30545 User manual

Type
User manual

This manual is also suitable for

Not for
Reproduction
Illustrated Parts List
Inverter Generator
This generator is rated in accordance with CSA (Canadian Standards Association)
standard C22.2 No. 100-94 (motor and generators).
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Portable Generator Helpline
Llame: Línea Directa del Generador portátil - 1-800-743-4115 M-F 8-5 CST
Revision -
Manual Part No.
1759944
Rev. Date:
7/20/2015
Mf
g
. No. Descri
p
tion / Descri
p
ción
Model
/
Modelo
030651-00 Inverter Generator
Not for
Reproduction
Not for
Reproduction
Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Main Unit ..............................................................................................................................................................
4
Alternator & Control Panel ...................................................................................................................................
7
Engine ..................................................................................................................................................................
9
Not for
Reproduction
Main Unit
80015609pg3
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
SCREW 6 311379GS
BOLT 8 311381GS
BOLT 31 -----
SCREW 39 311400GS
SCREW 61 -----
ROD 72 -----
PISTON 73 -----
RING 74 -----
RING 75 -----
RING 76 -----
PIN 77 -----
RETAINER-PIN 78 -----
VALVE-INTAKE 79 -----
VALVE-EXHAUST 80 -----
INSULATOR 81 311417GS
GASKET-INTAKE 82 311418GS
CYLINDER HEAD 83 -----
SPARKPLUG 84 311419GS
SEAL-VALVE OIL 85 -----
SPRING 86 -----
SEAT-VALVE 87 -----
GASKET 88 311420GS
BOLT 89 -----
MUFFLER 90 -----
GASKET-EXHAUST 91 311421GS
CRANKCASE 94 -----
PIN 95 -----
PIN 96 -----
BLOCK 97 -----
SCREW 98 -----
BRACKET 99 -----
BRACKET 100 -----
ARM-TENSION 101 -----
4
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Main Unit
80015609pg3
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
SPRING 102 -----
PIN 103 -----
KEY 104 -----
CRANKSHAFT 105 -----
BEARING 106 -----
GEAR 107 -----
BOLT 108 -----
COVER 109 -----
CHAIN 110 -----
WHEEL-CHAIN 111 -----
COVER-CRANKCASE 116 -----
BOLT 117 -----
BLOCK-RUBBER 118 -----
MUFFLER 119 -----
BOLT 120 -----
BOLT 121 -----
GUARD-MUFFLER 122 311422GS
SENSOR-OIL 123 311423GS
0-RING 124 314482GS
COVER 125 -----
NUT 126 -----
NUT 127 707919
BASE 128 311425GS
MOUNT-VIBRATION 129 311426GS
MOUNT-VIBRATION 130 311427GS
COVER 131 311428GS
O-RING 134 -----
SHAFT 135 -----
CAM-ASSEMBLY 136 -----
BRACKET 137 -----
MOUNT-VIBRATION 138 -----
COVER-CYLINDER 139 314786GS
BOLT 140 -----
BRACKET 141 -----
5
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Main Unit
80015609pg3
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
BOLT 142 -----
BUSHING 143 311431GS
HANDLE 144 311432GS
ARM-EXHAUST VALVE 145 -----
PIN 146 -----
ARM-INTAKE VALVE 147 -----
VALVE 148 314747GS
BOARD-VALVE 149 314748GS
BOARD-VALVE 150 -----
BOARD-VALVE 151 -----
BOLT 154 -----
BOLT 155 -----
BOLT 156 -----
GASKET 157 -----
GASKET-CRANKCASE 158 311435GS
ARRESTOR-SPARK 159 315584GS
CLAMP 176 -----
TUBE-BREATHER 179 311446GS
REGULATOR-VOLTAGE 180 311407GS
BUSHING 183 314478GS
BOLT 184 -----
SEAT 185 -----
SEAT 186 -----
PLATE 187 -----
WIRE-GROUND 192 314483GS
6
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Alternator & Control Panel
80015609pg1
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
BOLT 11 -----
TRIGGER-IGNITION 38 311399GS
SCREW 39 311400GS
STATOR 40 707590
SCREW 41 311402GS
ROTOR 42 707591
NUT 43 311404GS
FAN 44 314701GS
TERMINAL 45 -----
CUP-FLYWHEEL 46 311406GS
COVER-FAN 47 -----
BOLT 48 -----
BOLT 49 -----
MOUNT-VIBRATION 52 -----
MOUNT-VIBRATION 53 -----
INVERTER 54 707592
MOUNT-VIBRATION 55 -----
MOUNT-VIBRATION 56 -----
COVER-PANEL 57 314529GS
PANEL-CONTROL 58 708077
SCREW 60 -----
SCREW 61 -----
CAP-FUEL 62 317134GS
FILTER-FILLER NECK 63 317441GS
PAD-FUEL TANK 64 707595
TANK-FUEL 65 707596
INSERT-GRIP 66 311414GS
GRIP 67 -----
STARTER-REWIND 68 706058
SCREW 69 -----
COIL-IGNITION 70 317436GS
SEAL-OIL 71 -----
HOSE-FUEL 160 707167
7
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Alternator & Control Panel
80015609pg1
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
OUTLET 164 314531GS
SWITCH 165 311442GS
OUTLET 166 68759GS
LIGHT-INDICATOR 167 311443GS
CIRCUIT BREAKER 168 311444GS
SCREW 169 76040GS
NUT 170 207743GS
WASHER 171 91719GS
WASHER 172 207806GS
WASHER 173 207805GS
WING NUT 174 187424GS
FILTER-FUEL TANK 175 707168
CLAMP 176 -----
HARNESS-WIRING 178 314533GS
WIRE 189 315824GS
HARNESS-WIRING 190 315829GS
BRACKET 203 -----
COVER-RUBBER 204 -----
PROTECTOR BOARD 206 -----
BEAD-FERRITE 207 317445GS
SOCKET 221 705488
CIRCUIT BREAKER, 15A 222 707170
CIRCUIT BREAKER, 20A 223 705931
BUTTON-SELECT 224 319463GS
GROMMET 225 705490
COVER 226 705478
CABLE-BTTRY CHARGE (Not Illustrated) -- 187876GS
OIL (Not Illustrated) -- 100005
ADAPTER-USB (Not Illustrated) 707850
FUNNEL (Not Illustrated) -- 706357
KIT-TOOL (Not Illustrated) -- 703574
JET-MAIN, High Altitude, 5000 ft (Optional
Accessory - Not Included)
-- 311559GS
8
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Engine
80015609pg2
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
BOLT 1 311375GS
PANEL-ACCESS (Includes Ref. Nos. 193,
194 & 236)
2 315939GS
COVER-KNOB 3 311377GS
BOLT 4-----
KNOB 5 707587
SCREW 6 311379GS
PLATE-TRIM 7 311380GS
BOLT 8 311381GS
COVER-SIDE (Includes Ref. Nos. 196, 228,
229 & 233)
9 317877GS
PUMP-FUEL 10 706057
SCREW 11 -----
VALVE-FUEL 12 311384GS
SWITCH-ON/OFF 13 311385GS
BOLT 14 -----
COVER-SWITCH 15 -----
CONNECTION 16 -----
NUT 17 -----
BOLT 18 311386GS
COVER-AIR CLEANER (Includes Ref. No.
195)
19 311387GS
FILTER-A/C FOAM 20 311388GS
FILTER-A/C FOAM 21 311389GS
NUT 22 -----
BASE-AIR CLEANER 23 317437GS
GASKET-AIR CLEANER 24 311391GS
CARBURATOR 25 311392GS
ROD-THROTTLE 26 311393GS
SPRING 27 -----
BRACKET 28 311394GS
MOTOR-STEPPER 29 311395GS
BOLT 30 -----
BOLT 31 -----
COVER 32 311396GS
9
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Engine
80015609pg2
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
GASKET 33 311397GS
STUD 34 311398GS
SEAL-RUBBER 35 -----
DEFLECTOR 36 -----
DEFLECTOR 37 -----
SCREW 39 311400GS
DEFLECTOR 92 -----
DEFLECTOR 93 -----
CRANKCASE 94 -----
COVER-SIDE (Includes Ref. Nos. 197, 198 &
227)
132 311429GS
COVER-SPARK PLUG (Includes Ref. Nos.
199, 200 & 231)
133 311430GS
OIL SEAL 152 705492
DIPSTICK 153 311434GS
HOSE-FUEL 160 707167
HOSE-FUEL
HOSE-FUEL
161 317444GS
16317752GS
HOSE-VACUUM 163 311440GS
CLAMP 176 -----
CLAMP 177 -----
HOSE 179 311446GS
COVER-AIR CLEANER 181 312861GS
SLEEVE 182 -----
WIRE 191 314479GS
FOAM 193 -----
SEAL 194 -----
SEAL 195 -----
FOAM 196 -----
FOAM 197 -----
FOAM 198 -----
SEAL 199 -----
FOAM 200 -----
CYLINDER-BREATHER TUBE 201 -----
BRACKET 203 -----
10
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Footnotes
Not for
Reproduction
Engine
80015609pg2
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
PART NO. DESCRIPTIONREF. REF. DESCRIPTIONPART NO.
Footnotes
CHECK VALVE 215 317108GS
HOSE 217 317446GS
HOSE 218 317447GS
DECAL 227 707633
DECAL 228 707634
DECAL 229 707602
DECAL 230 707635
DECAL 231 707604
DECAL 233 707605
DECAL 236 705967
11
The above parts group applies to the following Mfg. Nos.:
Briggs & Stratton Power Products Group, LLC
Copyright © by Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved
2015
1759944
030651-00 - Inverter Generator
Not for
Reproduction
Not for
Reproduction
Not for
Reproduction
Not for
Reproduction
in/lbs
ft/lbs
3
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
Class 8.8
Class 10.9
Class 12.9
Size Of
Hardware
Nm. Nm. Nm.
Nm.
M3
1.28
2.90
5.75
9.9
16.5
24
48
83
132
200
275
390
530
375
995
1350
1830
2360
3050
13.44 1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
19.2 22.92
2.15
M4
30.72 43.44 52.56
4.95
M5
60.96
5.97 7.15
16.5
9.7
M6 7.3 10.3 12.1
M7 12.1 16.9 19.9
27
M8 17.7
25
29
40
M10 35 50
59
81
M12 61 86.2 103 140
M14
101
136 162 220
M16 147 210 250 340
M18 202 287 346 470
M20 290 405 486 660
M22 390 559 656 890
M24 497
708
840 1140
M27 733 1032 1239 1680
M30 995 1401 1681 2280
M33
1349
1902 2278 3090
M36 1740 2441
3798
2935 3980
M39 2249 3163
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of
in/lbs
ft/lbs
in/lbs
ft/lbs
in/lbs
ft/lbs
in/lbs in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32
19
2.1
30
3.4
41
4.6
8-36
20
2.3
31
3.5
43
4.9
10-24
27
3.1
43
4.9
60
6.8
10-32
31
3.5
49
5.5
68
7.7
1/4-20
66
7.6 8 10.9 12 16.3
1/4-28
76
8.6 10 13.6 14 19.0
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 29 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
No
Marks
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
8.8
10.9
12.9
Class 5.6
5.6
5150
13.44
1.28
5.88
26.4
2.50
44.64
4.3
5.2
7.1
7.7
10.5
15
21
988
1340
759
1030
590
800
435
590
320
435
217
295
169
230
126
171
89
121
64
88
42
58
26
36
.56
Thread
Diameter (mm)
Screw, 1/2- 16 x 2
Body
Diameter
Diameter
Inside
Diameter (in)
Nut, 1/2-16
0
1/4 3/4
1/2
21
1/4 3/4
1/2
1/4 3/4
1/2
1/4 3/4
1/2
4
90 10070
80
50
60
30
40
010
20
Thread
Diameter (mm)
Nut, M8
Screw, M8- 1.25 x 25
Distance between
threads (mm)
Body
Length (in)
Body
Length (mm)
3/8” Bolt or Nut
Wrench—9/16”
5/16” Bolt or Nut
Wrench—1/2”
1/4” Bolt or Nut
Wrench—7/16”
1/2” Bolt or Nut
Wrench—3/4”
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
in/lbs
Threads
per inch
Threads
per inch
Body Length
Body
When a washer or nut is identified as 1/2” (M8), this is
the
Nominal size
, meaning the
inside diameter
is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the
threads per inch
(distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ),
this means the
Nominal size
, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (1.25 thread diameter).
The final number is the
body length of the bolt or screw, 2 inches (50mm).
Standard Hardware Sizing
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Wrench & Fastener Size Guide
Not for
Reproduction
2015
Briggs & Stratton Power Products Group
Copyright© Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be
reproduced or transmitted in any form by any means without the express written permission of Briggs &
Stratton Power Products Group.
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Briggs & Stratton 30545 User manual

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