Datalogic EtherNet/IP DS6 00 Series Installation and User Manual

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Installation and User Manual

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Datalogic DS6x00 EtherNet/IP™ Scanner
Installation and User Guide
June 2004
REVISION 1.02
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DS6x00 EtherNet/IP Scanner Rev 1.02
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Master Revision History
Revision Date Author(s) Change Description
1.00 10/30/2003 J. Wendorf Initial Revision
1.01 12/10/2003 J. Wendorf Modified Genius™ Pictures
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Table of Contents
I. INTRODUCTION................................................................................................................. 5
A. OVERVIEW........................................................................................................................... 5
B. REFERENCE TERMS.............................................................................................................. 5
C. REFERENCES........................................................................................................................ 5
II. ETHERNET/IP OVERVIEW ......................................................................................... 6
III. OBJECT MODEL .......................................................................................................... 10
A. IDENTITY OBJECT (0X01)................................................................................................... 11
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 11
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 11
3. COMMON SERVICES ........................................................................................................... 11
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 12
B. MESSAGE ROUTER OBJECT (0X02).................................................................................... 14
C. ASSEMBLY OBJECT (0X04)................................................................................................ 15
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 15
2. INSTANCE ATTRIBUTES (INSTANCE 0X64 – “INPUT INSTANCE 1”)..................................... 15
3. INSTANCE ATTRIBUTES (INSTANCE 0X65 – “INPUT INSTANCE 2”)..................................... 15
4. INSTANCE ATTRIBUTES (INSTANCE 0X70 – “OUTPUT INSTANCE 1”)................................. 16
5. INSTANCE ATTRIBUTES (INSTANCE 0X71 – “OUTPUT INSTANCE 2”)................................. 16
6. INSTANCE ATTRIBUTES (INSTANCE 0X80 – “CONFIGURATION INSTANCE”)....................... 16
7. INSTANCE ATTRIBUTES (INSTANCE 0X81 – “HEARTBEAT / INPUT ONLY INSTANCE”)....... 16
8. COMMON SERVICES ........................................................................................................... 16
9. CLASS ATTRIBUTE SEMANTICS.......................................................................................... 16
10. INSTANCE ATTRIBUTE SEMANTICS ................................................................................ 17
D. CONNECTION MANAGER OBJECT (0X06)........................................................................... 18
E. TCP OBJECT (0XF5).......................................................................................................... 19
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 19
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 19
3. COMMON SERVICES ........................................................................................................... 19
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 20
F. ETHERNET LINK OBJECT (0XF6)........................................................................................ 23
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 23
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 23
3. COMMON SERVICES ........................................................................................................... 23
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 23
G. ITEM OBJECT (0X64).......................................................................................................... 25
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 25
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 25
3. COMMON SERVICES ........................................................................................................... 25
4. CLASS ATTRIBUTE SEMANTICS.......................................................................................... 25
5. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 26
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6. ITEM DATA HANDSHAKING EXAMPLE (NO FRAGMENTATION).......................................... 28
7. ITEM DATA HANDSHAKING EXAMPLE (WITH FRAGMENTATION) ...................................... 29
H. GENERAL PURPOSE INPUT OBJECT (0X65)......................................................................... 30
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 30
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 30
3. COMMON SERVICES ........................................................................................................... 30
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 30
I. GENERAL PURPOSE OUTPUT OBJECT (0X66) ..................................................................... 31
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 31
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 31
3. COMMON SERVICES ........................................................................................................... 31
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 31
J. STATISTICS OBJECT (0X67)................................................................................................ 32
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 32
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 32
3. COMMON SERVICES ........................................................................................................... 32
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 32
K. DIAGNOSTICS OBJECT (0X68)............................................................................................ 33
1. CLASS ATTRIBUTES (INSTANCE 0)..................................................................................... 33
2. INSTANCE ATTRIBUTES (INSTANCE 1)................................................................................ 33
3. COMMON SERVICES ........................................................................................................... 33
4. INSTANCE ATTRIBUTE SEMANTICS .................................................................................... 33
IV. CONFIGURING THE DS6X00 FOR ETHERNET/IP............................................... 35
V. CONFIGURING LOGIX5550™ TO USE ETHERNET/IP........................................... 38
A. CONFIGURING THE ETHERNET ADAPTER............................................................................ 38
B. ACCESSING THE I/O DATA................................................................................................. 41
C. SAMPLE LADDER LOGIC .................................................................................................... 42
VI. USING EXPLICIT MESSAGING................................................................................ 45
A. SAMPLE LADDER LOGIC .................................................................................................... 45
B. CONFIGURING THE MSG INSTRUCTION.............................................................................. 46
VII. TROUBLESHOOTING PROCEDURES..................................................................... 47
APPENDIX A – ETHERNET/IP ERROR CODES ................................................................ 48
A. GENERAL STATUS CODES .................................................................................................. 48
B. FORWARD OPEN (CONNECTION ALLOCATION) ERROR CODES .......................................... 50
APPENDIX B – ETHERNET/IP SCANNER DEMO............................................................. 52
1. OVERVIEW......................................................................................................................... 52
2. SUCCESSFUL COMMUNICATIONS........................................................................................ 53
3. I/O CONNECTION FAILURE ................................................................................................ 54
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II. EtherNet/IP Overview
A LITTLE BACKGROUND
Most people who work in an office associate the term “Ethernet” with the physical cable behind
their desk. This cable connects their office PC to the printers and servers of the local network and
the infinite web sites on the Internet. This cable is only the physical part of Ethernet, the media
carrying Ethernet messages to your PC. On this wire is a whole series of communication
protocols such as IP, the Internet Protocol; TCP, the Transport Control Protocol; and various
Microsoft protocols such as NetBEUI. This suite of protocols works well for the office
environment. It allows users to share files, access printers, send email, search the Internet and
perform all the other communications used in the office environment.
The needs of the factory floor are much different with some very special requirements. Instead of
accessing files and printers, factory floor controllers must access data embedded in drive
systems, operator workstations and I/O devices. Instead of letting a user wait while a task is
being performed, factory floor data communications needs are real-time or very close to real
time. Terminating the fill operation on a bottle requires much more time-precise communications
than accessing the next page of an Internet site.
Traditionally, Ethernet had only limited acceptance in Industrial Automation. Until recently the
expense, lack of intelligent switches and routers and the domination of large vendors with
proprietary protocols prevented the wide acceptance of Ethernet on the factory floor. Now with
prices falling, PCs with inherent Ethernet capability moving in droves onto the factory floor and
intelligent switches and routers, Ethernet is gaining acceptance. Only the lack of a widely
accepted, flexible application layer targeted to Industrial Automation has prevented its complete
acceptance.
ETHERNET/IP
Ethernet/IP is the application layer protocol that can meet this challenge. Four independent
groups have joined forces to develop and promote EIP as a public domain Ethernet application
layer for Industrial Automation. These groups include the Open DeviceNet Vendor Association
(ODVA), the Industrial Open Ethernet Association (IOANA), Control Net International (CI) and
the Industrial Ethernet Association (IEA). The goals of this effort illustrate how EIP provides a
wide-ranging, comprehensive, certifiable standard suitable to a wide variety of automation
devices:
Ethernet/IP uses all the transport and control protocols used in traditional Ethernet including the
Transport Control Protocol (TCP), the Internet Protocol (IP) and the media access and signaling
technologies found in off-the-shelf Ethernet interface cards. Building on these standard PC
technologies means that EIP works transparently with all the standard off-the-shelf Ethernet
devices found in today’s marketplace. It also means that EIP can be easily supported on standard
PCs and all their derivatives. Even more importantly, basing EIP on a standard technology
platform ensures that EIP will move forward as the base technologies evolve in the future.
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ETHERNET/IP IS A CERTIFIABLE STANDARD
The groups supporting EIP plan to ensure a comprehensive, consistent standard by careful,
multi-vendor attention to the specification and through certified test labs as has been done with
DeviceNet and ControlNet. Certification programs modeled after the programs for DeviceNet
and ControlNet will ensure the consistency and quality of field devices.
EIP is built on a widely accepted protocol layer
EIP is constructed from a very widely implemented standard used in DeviceNet and ControlNet
called the Control and Information Protocol (CIP) and is illustrated on the attached drawing. This
standard organizes networked devices as a collection of objects. It defines the access, object
behavior and extensions which allow widely disparate devices to be accessed using a common
mechanism. Over 300 vendors now support the CIP protocol in present day products. Using this
technology in EIP means that EIP is based on a widely understood, widely implemented standard
that does not require a new technology shakedown period.
CIP OVERVIEW
The Communications and Information Protocol (CIP) is a communications protocol for
transferring automation data between two devices. In the CIP Protocol, every network device
represents itself as a series of objects. Each object is simply a grouping of the related data values
in a device. For example, every CIP device is required to make an Identity object available to the
network. The identity object contains related identity data values called attributes. Attributes for
the identity object include the vendor ID, date of manufacture, device serial number and other
identity data. CIP does not specify at all how this object data is implemented, only what data
values or attributes must be supported and that these attributes must be available to other CIP
devices.
The Identity object is an example of a required object. There are three types of objects defined by
the CIP protocol:
REQUIRED OBJECTS
Required objects are required by the specification to be included in every CIP device. These
objects include the Identity object, a Message Router object and a Network object.
The identity object contains related identity data values called attributes. Attributes for the
identity object include the vendor ID, date of manufacturer, device serial number and other
identity data.
A Network object contains the physical connection data for the object. For a CIP device on
DeviceNet the network object contains the MacID and other data describing the interface to the
CAN network. For EIP devices, the network object contains the IP address and other data
describing the interface to the Ethernet port on the device.
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APPLICATION OBJECTS
Application objects are the objects that define the data encapsulated by the device. These objects
are specific to the device type and function. For example, a Motor object on a Drive System has
attributes describing the frequency, current rating and motor size. An Analog Input object on an
I/O device has attributes that define the type, resolution and current value for the analog input.
These application layer objects are predefined for a large number of common device types. All
CIP devices with the same device type (Drive Systems, Motion Control, Valve Transducer…etc)
must contain the identical series of application objects. The series of application objects for a
particular device type is known as the device profile. A large number of profiles for many device
types have been defined. Supporting a device profile allows a user to easily understand and
switch from a vendor of one device type to another vendor with that same device type.
A device vendor can also group Application Layer Objects into assembly objects. These super
objects contain attributes of one or more Application Layer Objects. Assembly objects form a
convenient package for transporting data between devices. For example, a vendor of a
Temperature Controller with multiple temperature loops may define assemblies for each of the
temperature loops and an assembly with data from both temperature loops. The user can than
pick the assembly that is most suited for the application and how often to access each assembly.
For example, one temperature assembly may be configured to report every time it changes state
while the second may be configured to report every one-second regardless of a change in state.
Assemblies are usually predefined by the vendor but CIP also defines a mechanism in which the
user can dynamically create an assembly from application layer object attributes.
VENDOR SPECIFIC OBJECTS
Objects not found in the profile for a device class are termed Vendor Specific. These objects are
included by the vendor as additional features of the device. The CIP protocol provides access to
these vendor extension objects in exactly the same method as either application or required
objects. This data is strictly of the vendors choosing and is organized in whatever method makes
sense to the device vendor.
In addition to specifying how device data is represented to the network, the CIP protocol
specifies a number of different ways in which that data can be accessed such as cyclic, polled
and change-of-state.
ADVANTAGES TO EIP
The advantages of the CIP protocol layer over EIP are numerous. The consistent device access
means that a single configuration tool can configure CIP devices on different networks from a
single access point without using vendor specific software. The classification of all devices as
objects decreases the training and startup required when new devices are brought online. EIP
provides improved response time and greater data throughput than DeviceNet and ControlNet.
EIP links devices from the sensor bus level to the control level to the enterprise level with a
consistent application layer interface.
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There are numerous application layer competitors to EIP including Modbus/TCP from Groupe
Schneider, PROFInet from Siemens, HSE Fieldbus from the Fieldbus foundation and other
vendors. Unfortunately space prevents a detailed review of each of these products. However,
none of these competitors can provide the vendor support, flexibility and total architecture
support offered by the implementation of CIP over Ethernet.
USER CHALLENGES
EIP implementation is not without challenges. Two of the most important challenges to the first
time user include training and network configuration. One common problem is the lack of
trained staff who understand both the IT fundamentals and the automation network. A
collaborative effort between the IT and Automation staffs is required to successfully implement
the first Ethernet/IP system. A second challenge is proper network configuration. Planning your
Ethernet factory automation infrastructure is essential. Careful identification of all your control
loops, choosing the correct routers, switches and paths and documenting your network properly
are requisites for a communications network which meets your production goals and requires
little ongoing maintenance.
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III. Object Model
The Object Model is the logical grouping of attributes accessible from the DS6x00.
The DS6X00 supports 6 required objects
Identity Object (0x01)
Message Router Object (0x02)
Assembly Object (0x04)
Connection Manager Object (0x06)
TCP Object (0xF5)
Ethernet Link Object (0xF6)
The DS6X00 supports 5 vendor specific objects
Item Object (0x64)
General Purpose Input Object (0x65)
General Purpose Output Object (0x66)
Statistics Object (0x67)
Diagnostics Object (0x68)
The following are the ODVA data types
Data Type Description
USINT
Unsigned Short Integer (8-bits)
UINT
Unsigned Integer (16-bit)
UDINT
Unsigned Double Integer (32-bit)
STRING
Character String (1 byte per character)
BYTE
Bit String (8-bits)
WORD
Bit String (16-bits)
DWORD
Bit String (32-bits)
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A. Identity Object (0x01)
1. Class Attributes (Instance 0)
Attribute
ID
Name Data Type Data Value Access
Rule
1 Revision UINT 1 Get
2. Instance Attributes (Instance 1)
Attribute
ID
Name Data Type Data Value Access
Rule
1 Vendor ID UINT 850
DEC
Get
2 Device Type UINT 00
HEX
Get
3 Product Code UINT 3000
DEC
Get
4 Product Major Revision
Product Minor Revision
USINT
USINT
01
01
Get
5 Status Word (see below for
definition)
WORD See Below Get
6 Serial Number UDINT Unique
32 Bit Value
Get
7 Product Name
Structure of:
Product Name Size
Product Name String
USINT
USINT [ ]
26
“Unattended
Scanning System”
Get
64
HEX
Product Model Number
Structure of:
Product Model Number Size
Product Model Number String
USINT
USINT [ ]
20
“Product Model
Number”
Get
3. Common Services
Implemented for
Service Code
Class Level Instance Level
Service Name
0E
HEX
Yes Yes Get_Attribute_Single
05
HEX
No Yes Reset
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4. Instance Attribute Semantics
Vendor ID
Vendor IDs are used to identify the manufacturer of a product. Vendor IDs are managed by
ODVA. The Vendor ID for Datalogic Inc. is 850.
Device Type
Device Types are used to identify the device profile used for a product. Device profiles define
the minimum set of attributes and objects required for conformance. The list of Device Types is
managed by ODVA. 0 (Generic Device) is the Device Type for this product.
Product Code
The Product Code is a number (0-65535) used to identify a vendor’s product within the device
type. The product code refers to the behavior of the product on a given network and doesn’t
affect functionality not seen by the network. The Product Code for this series of devices is 3000.
Product Major/Minor Revision
The Major and Minor Revision identify the revision of the item the Identity Object represents.
Zero is invalid for either field. The current revision of the product is 1.01.
Status Word
The Status Word represents the status of the complete device. Only bit zero (“Owned”) is
monitored for this device.
Bit Name Definition
0 Owned 0 - No I/O Connection Allocated
1 - I/O Connection Allocated
1 – 15 Unused Unused
Serial Number
The Serial Number is a 32-bit number used in conjunction with the Vendor ID to form a unique
number on DeviceNet. Each vendor is responsible for guaranteeing the uniqueness of the serial
number across all of its devices.
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Product Name
The Product Name is a string (up to 32 characters) that identifies a product on the network. The
same Product Code may have a variety of product name strings. The Product Name for this
family of products is “Unattended Scanning System”. The first byte in the access of this
attribute contains the length of the string (26 bytes).
Product Model Number
The Product Model Number is a vendor specific attribute used to identify the scanner. The string
length varies from 0 to 128 characters. The Product Model Number is set prior to shipping the
product. The default string is “Product Model Number” with a length of 20 bytes.
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B. Message Router Object (0x02)
<<< This object has no supported attributes or services >>>
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C. Assembly Object (0x04)
1. Class Attributes (Instance 0)
Attribute
ID
Name Data
Type
Data Value Access
Rule
1 Revision UINT 1 Get
2 Max Instance UINT 81
HEX
Get
2. Instance Attributes (Instance 0x64 – “Input Instance 1”)
Attribute
ID
Name Data
Type
Access
Rule
Polled Input Data
(Structure item location)
Structure of:
Class Instance Attribute
Item Sequence Number USINT 0x64 0x01 0x04
Item Status UINT 0x64 0x01 0x02
Item Data Size UINT 0x64 0x01 0x03
Local Presence And Input Bits BYTE 0x65 0x01 0x03
3
Failure Mask BYTE 0x68 0x01 0x01
Get
3. Instance Attributes (Instance 0x65 – “Input Instance 2”)
Attribute
ID
Name Data
Type
Access
Rule
3 Polled Input Data
(Structure item location)
Get
Structure of:
Class Instance Attribute
Item Sequence Number USINT 0x64 0x01 0x04
Item Status UINT 0x64 0x01 0x02
Item Data Size UINT 0x64 0x01 0x03
Local Presence And Input Bits BYTE 0x65 0x01 0x03
Failure Mask BYTE 0x68 0x01 0x01
Fragment Sequence Number USINT 0x64 0x01 0x05
Fragment Data Size UINT 0x64 0x01 0x08
Fragment Data [ ] BYTES [ ] 0x64 0x01 0x09
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4. Instance Attributes (Instance 0x70 – “Output Instance 1”)
Attribute
ID
Name Data
Type
Access
Rule
3 Polled Output Data
(Structure item locaiton)
Structure of:
Class Instance Attribute
Last Item Sequence Number Received USINT 0x64 0x01 0x06
Remote Presence And Output Bits UINT 0x66 0x01 0x03
Get /
Set
5. Instance Attributes (Instance 0x71 – “Output Instance 2”)
Attribute
ID
Name Data
Type
Access
Rule
3 Polled Output Data
(Structure item location)
Structure of:
Class Instance Attribute
Last Item Sequence Number Received USINT 0x64 0x01 0x06
Remote Presence And Output Bits UINT 0x66 0x01 0x03
Last Fragment Sequence Number Received USINT 0x64 0x01 0x07
Get /
Set
6. Instance Attributes (Instance 0x80 – “Configuration Instance”)
Many I/O clients include a configuration path when opening an I/O connection to the server.
There is no configuration data, but the instance number is necessary.
7. Instance Attributes (Instance 0x81 – “Heartbeat / Input Only Instance”)
This instance allows clients to monitor input data without providing output data. Since there is
no consume data, no attributes are supported.
8. Common Services
Implemented for
Service Code
Class Level Instance Level
Service Name
0E
HEX
Yes Yes Get_Attribute_Single
10
HEX
No Yes Set_Attribute_Single
9. Class Attribute Semantics
Max Instance
The Max Instance attribute lists the highest instance number (currently 0x81) that exists in the
Assembly Object.
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10. Instance Attribute Semantics
All Instance attributes in the Assembly Object are composed of attributes from other objects.
See the attribute definitions in their respective objects.
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D. Connection Manager Object (0x06)
<<< This object has no supported attributes or services >>>
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E. TCP Object (0xF5)
1. Class Attributes (Instance 0)
Attribute
ID
Name Data Type Data Value Access Rule
1 Revision UINT 1 Get
2. Instance Attributes (Instance 1)
Attribute
ID
Name Data Type Data Value Access Rule
1 Status DWORD 1 Get
2 Configuration Capability DWORD 0 Get
3 Configuration Control DWORD 0 Get
4 Physical Link Object
Structure of:
Path Size
Path
UINT
WORDS [ ]
2
0x20F6 0x2401
Get
5 Interface Configuration
Structure of:
IP Address
Network Mask
Gateway Address
Name Server
Name Server 2
Domain Name Size
Domain Name
UDINT
UDINT
UDINT
UDINT
UDINT
UINT
STRING
0
0
0
0
0
0
0
Get
6 Host Name
Structure of:
Host Name Size
Host Name
UINT
STRING
0
0
Get
3. Common Services
Implemented for
Service Code
Class Level Instance Level
Service Name
0E
HEX
Yes Yes Get_Attribute_Single
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4. Instance Attribute Semantics
Status
The Status attribute is a bitmap that indicates the status of the TCP/IP network interface. This
attribute value is fixed at 1.
Bit(s) Name Definition
0 – 3 Interface
Configuration
Status
0 – Interface Configuration attribute not configured
1 – Interface Configuration attribute contains a valid configuration
2 – 15 Reserved for future use
4 – 31 Reserved Unused
Configuration Capability
The Configuration Capability attribute is a bitmap that indicates the device’s support for optional
network configurations. This attribute value is fixed at 0 since network configuration
information is not available to the 6x00 EtherNet/IP Scanner.
Bit(s) Name Definition
0 BOOTP Client 1 (TRUE) indicates the device is capable of obtaining its
network configuration via BOOTP
1 DNS Client 1 (TRUE) indicates the device is capable of resolving host
names by querying a DNS server
2 DHCP Client 1 (TRUE) indicates the device is capable of obtaining its
network configuration via DHCP
3 DHCP-DNS Update 1 (TRUE) indicates the device is capable of sending its host
name in the DHCP request
4 Configuration
Settable
1 (TRUE) indicates the Interface Configuration attribute is
settable. This device does not allow this
5 – 31 Reserved Unused
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Datalogic EtherNet/IP DS6 00 Series Installation and User Manual

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