Miller SS-64M SWINGARC Owner's manual
- Category
- Welding System
- Type
- Owner's manual
This manual is also suitable for
Miller
November
1995
Form:
OM-1586H
Effective
With
Serial
No.
KF979925
OWNERS
MANUAL
U
Read
and
follow
these
instructions
safety
blocks
carefully.
Have
only
trained
and
qualified
install,
operate,
or
service
this
unit.
and
all
persons
s~A
U
Give
this
manual
to
the
operator.
U
For
help,
call
your
distributor
Call
your
distributor
if
you
do
not
understand
U
or:
MILLER
Electric
Mfg.
Co.,
P.O.
Box
1079,
the
directions.
Appleton,
WI
54912
414-734-9821
SS-64M
(12)
And
(16)
Foot
Boom
Mounted
Wire
Feeder
Microprocessor
Controlled
Constant
Speed
Wire
Feeder
Multi-Power
Source
Compatible
For
GMAW,
GMAW-P,
And
FCAW
Welding
U
For
.023
To
1/8
in
(0.6
To
3.2
mm)
Wires
Standard
Wire
Feed
Speed
Of
50
To
780
pm
(1.3
To
19.8
mpm)
Programmable
Pulse
Weld
Parameters
Circuit
Breaker
Protected
For
Options
And
Accessories,
See
Rear
Cover
cover
5/94
ST-157
388
'
1995
MILLER
Electnc
Ml
g.Co.
PRINTED
IN
USA
MILLERS
TRUE
BLUETM
LIMITED
WARRANTY
Effective
January
1,1995
(Equipment
with
a
serial
number
preface
of
lCD
or
newer)
This
limited
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
wilh
no
other
guarantees
or
warranties
expressed
or
implied.
LIMITED
WARRANTY
Sub)ect
to
the
terms
and
conditions
below.
MILLER
Electric
Mfg.
Co..
Appleton,
Wisconsin,
warrants
to
its
original
retail
purchaser
that
new
MILLER
equipment
sold
aher
the
effective
date
of
this
limited
warranty
is
free
of
de
fects
in
matenal
and
workmanship
at
the
time
it
is
shipped
by
MILLER.
THIS
WAR
RANTY
IS
EXPRESSLY
IN
LIEU
OF
ALL
OTHER
WARRANTIES.
EXPRESS
OR
IMPLIED.
INCLUDING
THE
WARRANTIES
OF
MERCHANTABILITY
AND
FIT
NESS.
Within
the
warranty
periods
fisted
below.
MILLER
will
repair
or
replace
any
war
ranted
pans
or
components
that
fail
due
to
such
defects
in
material
or
workmanship.
MILLER
muat
be
notified
in
writing
within
thirty
(30)
days
of
such
defect
or
failure,
at
which
time
MILLER
will
provide
instructions
on
the
warranty
ciaim
procedures
to
be
followed.
MILLER
ahall
honor
warranty
claims
on
warranted
equipment
listed
below
in
the
event
of
such
a
failure
within
the
warranty
time
periods.
All
warranty
time
periods
stan
on
the
date
that
the
equipment
was
delivered
to
the
original
retail
purchaser,
or
one
year
after
the
equipment
is
sent
to
a
North
Amencan
distributor
or
eighteen
months
after
the
equipment
ia
sent
to
an
International
diatributor.
1.
5
Years
Parta
-3
Years
Labor
Original
main
power
rectifiers
fnveners
(input
and
output
rectifiers
only)
2.
3 Years
Parta
and
Labor
Transformer/Rectifier
Power
Sources
Plasma
Arc
Cuning
Power
Sources
Semi-Automatic
and
Automatic
Wire
Feeders
Inverter
Power
Suppiies
lnfellitiga
Robots
3.
2
Years
Parts
and
Labor
Engine
Driven
Welding
Generators
(NOTE:
Engines
are
warranted
separately
by
the
engine
manufacturer.)
Air
Compreasors
4.
t
YeerParta
and
Labor
Motor
Driven
Guns
Process
Controllers
IHPS Power
Sources
Water
Coolant
Systems
HFfjnita
Gnda
Spot
Welders
Load
Banks
SDX
Transformers
Running
Gear/Trailers
Plasma
Cuning
Torcries
(except
APT
ZIPCUT
&
PLAZCUT
Models)
Tecumseh
Engrnea
Deutz
Engines
(outside
North
Amanca)
FwId
Options
(NOTE:
Field
options
are
covered
under
True
BIueTM
for
the
remaining
warranty
period
of
the
product
they
are
installed
in,
or
for
a
minimum
of
one
year
whichever
is
greater.)
5.
6
Months
Bananas
ii
6.
90
Days
Parts
and
Labor
MIG
Guns/TI
G
Torches
APT,
ZIPCUT
&
PLAZCUT
Model
Plasma
Cuning
Torches
Remote
Controls
Accesaory
Kits
Replacement
Parta
MILLERS
True
BIueTM
Umited
Warranty
ahall
not
apply
to:
1.
Items
furnished
by
MILLER.
but
manufactured
by
others,
such
as
engines
or
trade
accessories.
These
items
are
covered
by
the
manufacturers
warranty.
if
any.
2.
Consumable
componenfa:
such
as
contact
tips.
cuning
nozzles,
confactora
and
relaya
or
pans
that
fail
due
to
norrriaf
wear.
3.
Equipment
that
has
been
modified
by
any
party
other
than
MILLER.
or
equip
ment
that
has
been
improperfy
installed,
improperly
operated
or
miaused
baaed
upon
industry
atandards.
or
equipment
which
has
not
had
reasonable
and
neceasary
maintenance,
or
equipment
which
has
been
used
for
operation
outside
of
the
specifications
for
the
equipment.
MILLER
PRODUCTS
ARE
INTENDED
FOR
PURCHASE
AND
USE
BY
COMMER
CIAL/INDUSTRIAL
USERS
AND
PERSONS
TRAINED
AND
EXPERIENCED
IN
THE
USE
AND
MAINTENANCE
OF
WELDING
EOUIPMENT.
In
the
event
of
a
warranty
claim
covered
by
this
warranty,
the
eaclusive
remedies
ahaf
I
be.
at
MILLERS
option:
(1)
repair:
or
(2)
replacement:
or.
where
authorized
in
writing
by
MILLER
in
appropriate
cases.
(3)
the
rsaaonable
coat
ot
repair
or
replace
rrient
at
an
authorized
MILLER
service
station:
or
(4)
payment
of
or
credit
for
the
pur
chase
price
(lens
reasonable
depreciation
based
upon
actual
use)
upon
retum
of
the
goods
at
customers
risk
and
expense.
MILLERS
option
of
repair
or
replacement
will
be
FOB.,
Factory
at
Appleton.
Wisconsin.
or
F.O.B.
ate
MILLER
authorized
ser
vice
facility
as
determined
by
MILLER.
Therefore
no
compenaation
or
reimburse
ment
for
transportation
costs
of
any
kind
will
be
allowed.
TO
THE
EXTENT
PERMITTED
BY
LAW,
THE
REMEDIES
PROVIDED
HEREIN
ARE
THE
SOLE
AND
EXCLUSIVE
REMEDIES.
IN
NO
EVENT
SHALL
MILLER
BE
LIABLE
FOR
DtRECT.
INDIRECT,
SPECIAL.
INCIDENTAL
OR
CONSEOUENTIAL
DAMAGES
(INCLUDING
LOSS
OF
PROFIT),
WHETHER
BASED
ON
CON
TRACt
TORT
OR
ANY
OTHER
LEGAL
THEORY.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
ANY
IMPLIED
WAR
RANTY.
GUARANTY
OR
REPRESENTATION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
TORT
OR
ANY
OTHER
LEGAL
THEORY
WHICH,
BUT
FOR
THIS
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION
OF
LAW,
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING.
IN
CLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY
OR
FITNESS
FOR
PARTICULAR
PURPOSE.
WITH
RESPECT
TO
ANY
AND
ALL
EOUIPMENT
FURNISHED
BY
MILLER
IS
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
Some
statea
in
the
U.S.A.
do
not
allow
limitationa
of
how
long
en
implied
warranty
lasts,
or
the
exclusion
of
incidental,
indirect,
special
or
consequential
damages.
so
the
above
limitation
or
eaclusion
may
not
apply
to
you.
This
warranty
provides
spe
cific
legal
rights,
and
other
nghta
may
be
available,
but
may
vary
from
state
to
state.
In
Canada,
legislation
in
some
provinces
provides
for
certain
additional
warranties
or
remedies
other
than
as
stated
herein,
and
to
the
extent
that
they
may
not
be
waived,
the
Iimaations
and
exclusions
set
out
above
may
not
apply.
This
Limited
Warranty
provides
specific
legal
rights,
and
other
nghts
may
be
available,
but
may
<~,var~
from
province
to
province.
:I~I
RECEIVING-HANDLING
Before
unpaCk)ng
equipment,
check
carton
for
any
damage
(ha(
may
have
occurred
during
Shipmen(.
File
any
C)aims
for
loss
or
damage
with
the
delivering
carrier.
Assistance
(or
filing
or
settling
claims
may
be
obtained
(rom
distributor
and/or
equipment
manufacturers
Transportation
Department.
When
requesting
information
about
this
equipment,
always
provide
Model
Designation
and
Seria)
or
Style
Number.
Use
(he
following
spaces
to
record
Model
Designation
and
Serial
or
Style
Number
of
your
unit.
The
information
is
(ocaled
on
the
rating
label
or
nameplate.
Model
_________
Serial
or
Style
No.
Date
of
Purchase
:1~
I
miller
6195
ERRATA
SHEET
January
17,
1995
FORM:
OM-1586H
Use
above
FORM
number
when
ordering
extra
manuals.
After
this
manual
was
printed,
refinements
in
equipment
design
occurred.
This
sheet
lists
exceptions
to
data
appearing
later
in
this
manual.
CHANGES
TO
SECTION
16-
PARTS
LIST
Change
Parts
List
as
follows:
Part
Replaced
**
No.
With
Description
Quantity
089
032
....
179
201
..
LENS,
LED
green
(Eff
w/KG047132)
1
149
746
....
179
265
..
ADAPTER,
gun/feeder
LH
(Eff
w/KG047132)
1
149
527
....
179
263
..
COVER,
drive
roll
(Eff
w/KG047132)
1
149964
....
Deleted
..
Effw/KG047132
**First
digit
represents
page
no
digits
following
dash
represent
item
no.
BE
SURE
TO
PROVIDE
MODEL
AND
SERIAL
NUMBER
WHEN
ORDERING
REPLACEMENT
PARTS.
80-45
83-31
83-36
83-40
ARC
WELDING
SAFETY
PRECAUTIONS
ELECTRIC
SHOCK
can
kill.
Touching
live
electrical
parts
can
cause
fatal
shocks
or
severe
bums.
The
electrode
and
work
circuit
is
electrically
live
whenever
the
output
is
on.
The
input
power
circuit
and
machine
internal
circuits
are
also
live
when
power
is
on.
In
semiautomatic
or
automatic
wire
welding,
the
wire,
wire
reel,
drive
roll
housing,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live.
Incorrectly
installed
or
improperly
grounded
equipment
is
a
hazard.
1.
Do
not
touch
live
electrical
parts.
2.
Wear
dry,
hole-free
insulating
gloves
and
body
protection.
3.
Insulate
yourself
from
work
and
ground
using
dry
insulating
mats
or
covers
big
enough
to
prevent
any
physical
contact
with
the
work
or
ground.
4.
Disconnect
input
power
or
stop
engine
before
installing
or
servicing
this
equipment.
Lockoutltagout
input
power
according
to
OSHA
29
CFR
1910.147
(see
Safety
Standards).
5.
Properly
install
and
ground
this
equipment
according
to
its
Owners
Manual
and
national,
state,
and
local
codes.
6.
Always
verify
the
supply
ground
check
and
be
sure
that
input
Dower
cord
around
wire
is
orooertv
connected
to
around
ARC
WELDING
can
be
hazardous.
terminal
in
disconnect
box
or
that
cord
plug
is
connected
to
a
properly
grounded
receptacle
outlet.
7.
When
making
input
connections,
attach
proper
grounding
conductor
first
double-check
connections.
8.
Frequently
inspect
input
power
cord
for
damage
or
bare
wiring
replace
cord
immediately
it
damaged
bare
wiring
can
kill.
9.
Turn
off
all
equipment
when
not
in
use.
10.
Do
not
use
worn,
damaged,
undersized,
or
poorly
spliced
cables.
11.
Do
not
drape
cables
over
your
body.
12.
If
earth
grounding
of
the
workpiece
is
required,
ground
it
directly
with
a
separate
cable
do
not
use
work
clamp
or
work
cable.
13.
Do
not
touch
electrode
if
you
are
in
contact
with
the
work,
ground,
or
another
electrode
from
a
different
machine.
14.
Use
only
well-maintained
equipment.
Repair
or
replace
damaged
parts
at
once.
Maintain
unit
according
to
manual.
15.
Wear
a
safety
harness
if
working
above
floor
level.
16.
Keep
all
panels
and
covers
securely
in
place.
17.
Clamp
worK
cable
with
good
metal-to-metal
contact
to
workoiece
or
worktable
as
near
the
weld
as
oractical.
a
WARNING
PROTECT
YOURSELF
AND
OTHERS
FROM
POSSIBLE
SERIOUS
INJURY
OR
DEATH.
KEEP
CHILDREN
AWAY.
PACEMAKER
WEARERS
KEEP
AWAY
UNTIL
CONSULTING
YOUR
DOCTOR.
lnweiding,
as
in
most
jobs,
exposure
to
certain
hazards
occurs.
Welding
is
sate
when
precautions
are
taken.
The
safety
information
given
below
is
only
a
summary
of
the
more
complete
safety
information
that
will
be
found
in
the
Safety
Standards
listed
on
the
next
page.
Read
and
follow
all
Safety
Standards.
HAVE
ALL
INSTALLATION,
OPERATION,
MAINTENANCE,
AND
REPAIR
WORK
PERFORMED
ONLY
BY
QUALIFIED
PEOPLE.
ARC
RAYS
can
burn
eyes
and
skin;
ARC
RAYS
NOISE
can
damage
hearing;
FLYING
~
SLAG
OR
SPARKS
can
injure
eyes.
protectyourface
and
eyeswhen
welding
orwatching
(see
ANSI
2.
Wear
a
welding
helmet
fitted
with
a
proper
shade
of
filter
to
Arc
rays
from
the
welding
process
produce
intense
Z49.1
and
Z87i
listed
in
Safety
Standards).
visible
and
invisible
(ultraviolet
and
infrared)
rays
that
3.
Wear
approved
safety
glasses
with
side
shields.
can
burn
eyes
and
skin.
Noise
from
some
processes
can
damage
hearing.
Chipping,
grinding,
and
welds
4.
Use
protective
screens
or
barriers
to
protect
others
from
flash
cooling
throw
off
pieces
of
metal
or
slag.
and
glare;
warn
others
not
to
watch
the
arc.
NOISE
5.
Wear
protective
clothing
made
from
durable,
flame-resistant
1.
Use
approved
ear
plugs
or
ear
muffs
if
noise
level
is
high.
material
(wool
and
leather)
and
foot
protection.
¶~
FUMES
AND
GASES
can
be
hazardous
5.
Work
in
a
confined
space
only
if
it
is
well
ventilated,
or
while
to
your
health.
weaflng
an
air-supplied
respirator.
Always
have
a
trained
Welding
produces
fumes
and
gases.
Breathing
these
watchperson
nearby.
Welding
fumes
and
gases
can
displace
air
and
lower
the
oxygen
level
causing
injury
or
death.
Be
sure
the
fumes
and
gases
can
be
hazardous
to
your
health.
breathing
air
is
safe.
6.
Do
not
weld
in
locations
near
degreasing,
cleaning,
or
spraying
1.
Keep
your
head
out
of
the
fumes.
Do
not
breathe
the
fumes.
operations.
The
heat
and
rays
of
the
arc
can
react
with
vapors
to
2.
If
inside,
ventilate
the
area
and/or
use
exhaust
at
the
arc
to
form
highly
toxic
and
irritating
gases.
remove
welding
fumes
and
gases.
7.
Do
not
weld
on
coated
metals,
such
as
galvanized,
lead,
or
3.
If
ventilation
is
poor,
use
an
approved
air-supplied
respirator.
cadmium
plated
steel,
unless
the
coating
is
removed
from
the
4.
Read
the
Material
Safety
Data
Sheets
(MSDS5)
and
the
weld
area,
the
area
is
well
ventilated,
and
if
necessary,
while
manufacturers
instruction
for
metals,
consumables,
coatings.
weaflng
an
air-supplied
respirator.
The
coatings
and
any
metals
cleaners,
and
degreasers.
containing
these
elements
can
give
off
toxic
fumes
if
welded.
CYLINDERS
can
explode
if
damaged.
4.
Never
drape
a
welding
torch
over
a
gas
cylinder.
Shielding
gas
cylinders
contain
gas
under
high
pressure.
If
damaged,
a
cylinder
can
explode.
Since
gas
cylinders
are
normally
part
of
the
welding
process,
be
sure
to
treat
them
carefully,
5.
6.
7.
Never
allow
a
welding
electrode
to
touch
any
cylinder.
Never
weld
on
a
pressurized
cylinder
explosion
will
result.
Use
only
correct
shielding
gas
cylinders,
regulators,
hoses,
and
fittings
designed
for
the
specilic
application;
maintain
them
and
associated
parts
in
good
condition.
1.
Protect
compressed
gas
cylinders
from
excessive
heat,
8.
Turn
face
away
from
valve
outlet
when
opening
cylinder
valve.
mechanical
shocks.
slag,
open
flames,
sparks,
and
arcs.
9.
Keep
protective
cap
in
place
over
valve
except
when
cylinder
is
2.
Install
cylinders
in
an
upright
position
by
securing
to
a
stationary
in
use
or
connected
for
use.
support
or
cylinder
rack
to
prevent
falling
or
tipping.
10.
Read
and
follow
instructions
on
compressed
gas
cylinders,
3.
Keep
cylinders
away
from
any
welding
or
other
electrical
circuits.
associatedequipment,andCGApubticationP-1
listed
in
Safety
Standards.
$rl1.1
2~94
WELDING
can
cause
fire
or
explosion.
Welding
on
closed
containers,
such
as
tanks,
drums,
or
pipes,
can
cause
them
to
blow
up.
Sparks
can
fly
off
from
the
welding
arc.
The
flying
sparks,
hot
workpiece.
and
hot
equipment
can
cause
fires
and
bums.
Accidental
contact
of
electrode
to
metal
objects
can
cause
sparks,
explosion,
overheating,
or
tire.
Check
and
be
sure
the
area
is
safe
before
doing
any
welding.
1.
Protect
yourself
and
others
from
flying
sparks
and
hot
metal.
2.
Do
not
weld
where
flying
sparks
can
strike
flammable
material.
3.
Remove
all
flammables
within
35
ft
(10.7
m)
of
the
welding
arc.
if
this
is
not
possible,
tightly
cover
them
with
approved
covers.
4.
Be
alert
that
welding
sparks
and
hot
materials
from
welding
can
easily
go
through
small
cracks
and
openings
to
adjacent
areas.
5.
Watch
for
fire,
and
keep
a
fire
extinguisher
nearby.
6.
Be
aware
that
welding
on
a
ceiling,
floor,
bulkhead,
or
partition
can
cause
tire
on
the
hidden
side.
7.
Do
not
weld
on
closed
containers
such
as
tanks,
drums,
or
pipes,
unless
they
are
properly
prepared
according
t0AWS
F4.
I
(see
Safety
Standards).
8.
Connect
work
cable
to
the
work
as
close
to
the
welding
area
as
practical
to
prevent
welding
current
from
traveling
long,
possibly
unknown
paths
and
causing
electric
shock
and
fire
hazards.
9.
Do
not
use
welder
to
thaw
frozen
pipes.
10.
Remove
stick
electrode
from
holder
or
cut
off
welding
wire
at
contact
tip
when
not
in
use.
11.
Wear
oil-free
protective
garments
such
as
leather
gloves,
heavy
shirt,
cuffless
trousers,
high
shoes,
and
a
cap.
12.
Remove
any
combustibles,
such
as
a
butane
lighter
or
matches.
from
your
person
before
doing
any
welding.
ENGINE
FUEL
can
cause
fire
or
explosion.
Engine
fuel
is
highly
flammable.
1.
Stop
engine
and
let
it
cool
off
before
checking
or
adding
fuel.
2.
Do
not
add
fuel
while
smoking
or
if
unit
is
near
any
sparks
or
open
flames.
ENGINES
can
be
hazardous.
1.
It
the
engine
is
warm
and
checking
is
needed,
follow
steps
2
and
3.
2.
Wear
safety
glasses
and
gloves
and
put
a
rag
over
cap.
3.
Turn
cap
slightly
and
let
pressure
escape
slowly
before
completely
removing
cap.
PRINCIPAL
SAFETY
STANDARDS
Safety
in
Welding
and
Cutting.
ANSI
Standard
Z49.
1,
from
American
Welding
Society,
550
N.W.
LeJeune
Rd.
Miami
FL
33126
Safety
and
Health
Standards.
OSHA
29
CFR
1910.
from
Superinten
dent
of
Documents.
U.S.
Government
Printing
Office.
Washington.
D.C.
20402.
Recommended
Safe
Practices
for
the
Preparation
for
Welding
and
Cutting
of
Containers
Thai
Ha
ye
Held
Haza
rdous
Substances,
Amen-
can
Welding
Society
Standard
AWS
F4.
1.
from
American
Welding
So
ciety,
550
NW.
LeJeune
Rd.
Miami,
FL
33126
National
Electrical
Code,
NFPA
Standard
70.
from
National
Fire
Pro
tection
Association,
Batlerymarch
Park.
Quincy,
MA
02269.
Safe
Handling
of
Compressed
Gases
in
Cylinders.
CGA
Pamphlet
P-i.
from
Compressed
Gas
Association,
1235
Jefferson
Davis
High
way.
Suite
501.
Arlington.
VA
22202.
Code
for
Safety
in
Welding
and
Cutting,
GSA
Standard
Wi
17.2.
from
Canadian
Standards
Association.
Standards
Sales,
178
Rexdale
Bou
levard.
Rexdale.
Ontario,
Canada
M9W
iR3.
Safe
Practices
ForOccupationAnd
EducationalEye
And
Face
Prof
6
tion,
ANSI
Standard
Z87.i.
from
American
National
Standar
Institute,
1430
Broadway,
New
York,
NY
10018.
Cutting
And
Welding
Processes,
NFPA
Standard
SIB,
from
National
Fire
Protection
Association,
Batterymarch
Park.
Qiiincy,
MA
02269.
a
WARNING~.
ENGINE
EXHAUST
GASES
can
kill.
1.
Use
equipment
outside
in
open,
well-ventilated
areas.
Engines
produce
harmful
exhaust
gases.
2.
If
used
in
a
closed
area,
vent
engine
exhaust
outside
and
away
from
any
building
air
intakes.
3.
Do
not
overfill
tank
allow
room
for
fuel
to
expand,
4.
Do
not
spill
fuel.
If
fuel
is
spilled,
clean
up
before
starting
engine.
Moving
parts,
Such
as
fans,
rotors,
and
belts
can
4
To
prevent
accidental
starting
during
servicing,
disconnect
~
MOVING
PARTS
can
cause
inlury.
3.
Have
only
qualified
people
remove
guards
or
covers
for
maintenance
and
troubleshooting
as
necessary.
cut
fingers
and
hands
and
catch
loose
clothing.
negative
()
battery
cable
from
battery.
5.
Keep
hands,
hair,
loose
clothing,
and
tools
away
from
moving
1.
Keep
all
doors,
panels,
covers,
and
guards
closed
and
parts.
securely
in
place.
6.
Reinstall
panels
or
guards
and
close
doors
when
servicing
is
2.
Stop
eng
ne
before
installing
or
connecting
unit.
finished
and
before
starting
engine.
SPARKS
can
cause
BATTERY
GASES
1.
Always
wear
a
face
shield
when
working
on
a
battery.
TO
EXPLODE;
BATTERY
ACID
can
2.
Stop
engine
before
disconnecting
or
connecting
battery
burn
eyes
and
skin,
cables.
3.
Do
not
allow
tools
to
cause
sparks
when
working
on
a
battery.
4.
Do
not
use
welder
to
charge
batteries
or
jump
start
vehicles.
Batteries
contain
acid
and
generate
explosive
gases.
5.
Observe
correct
polarity
(+
and
)
on
batteries.
STEAM
AND
PRESSURIZED
HOT
COOLANT
can
burn
face,
eyes,
and
skin.
It
is
best
to
check
coolant
level
when
engine
is
cold
to
avoid
scalding.
srl.11
2/94
CONSIGNES
DE
SECURITE
POUR
LE
SOUDAGE
A
LARC
UN
CHOC
ELECTRIQUE
peut
tuer.
Un
simple
contact
avec
des
piŁces
Ølectnques
pout
provoquer
une
electrocution
ou
des
blessures
graves.
LØtectrode
et
to
circuit
de
soudage
soft
sous
tension
dOs
que
Iappareil
est
sur
ON.
Le
circuit
dentrØe
et
tes
circuits
intemes
do
lappareil
sont
egatement
sous
tension
a
ce
moment.t.
En
soudage
semi-automatique
ou
automatique,
le
lii,
te
dOvidoir.
le
logement
des
galets
dentrainement
et
les
piŁces
mŁtalliques
en
contact
avec
le
fit
de
soudage
sont
sous
tension.
Des
matOflels
mal
instatles
ou
mat
mis
a
Ia
terre
prØsentent
un
danger.
1.
Ne
jamais
toucher
los
piŁces
Ølectriques
sous
tension.
2.
Porter
des
gants
et
des
vØternents
do
protection
secs
ne
comportant
pas
de
trous.
3.
Sisoler
de
Ia
piŁce
of
do
Ia
terre
au
moyen
do
tapis
ou
dautres
moyens
isolants
suffisamment
grands
pour
empØcher
to
contact
physique
Øventuel
avec
Ia
piŁce
ou
Ia
terre.
4.
Couper
lalimentation
ou
arrOter
Is
moteur
avant
de
procŁder
Ł
installation,
a
Ia
reparation
ou
a
lentretien
do
lappareil.
DØverrouiller
Ialimentation
solon
Ia
norrne
OSHA
29
CFR
1910.147
(voir
normes
de
sŁcuflte).
5.
Installer
et
mettre
a
Ia
terre
correctement
cet
appareil
conformOment
a
son
manuel
dutilisation
et
au
codes
nationaux,
provinciaux
St
municipaux.
6.
Toujours
verifier
Ia
terre
du
cordon
dalimentation
Verifier
et
sassurer
cue
to
fit
do
terre
du
cordon
datirnentation
est
bier,
LE
SOUDAGE
A
LARC
peut
Œtre
dangereux.
raccordA
a
Ia
borne
do
terre
du
sectionneur
ou
que
Ia
fiche
du
cordon
est
raccordØe
a
une
pnse
correctement
mise
a
Ia
terre.
7.
En
effectuant
Ies
raccordements
dentrØe
fixer
dabord
Is
conducteur
do
miss
a
Ia
terre
appropflØ
et
contre-vØrifier
les
connexions.
8.
Verifier
frequemment
le
cordon
dalimentation
pour
voir
sli
nest
pas
endommage
ou
dØnudO
remplacer
Ie
cordon
immŁdiaternent
siI
est
endommage
un
cable
dOnudØ
pout
provoquer
une
electrocution.
9.
Mettre
lappareit
hors
tension
quand
on
ne
Iutilise
pas.
10.
Ne
pas
utilisar
des
cables
uses.
endommages,
do
grosseur
insult
isante
ou
mat
ØpissOs.
11.
Ne
pas
enrouter
los
cables
autour
du
corps.
12.
Si
Ia
piŁce
soudOe
doit
Otre
miss
ala
terre,
lo
faire
directement
avec
un
cable
distinct
ne
pas
utiliser
Is
connecteur
do
piŁce
ou
Is
cable
de
retour.
13.
Ne
pas
toucher
IØlectrode
quand
on
est
en
contact
avec
Ia
piŁce,
Ia
terre
ou
une
electrode
provenant
dune
autre
machine.
14.
Nutiliser
quun
materiel
en
bon
Øtat.
Reparer
ou
romplacer
sur-Ie-champ
los
piŁces
endommagOes.
Entretenir
Iappareil
conforrnØment
a
ce
manuel.
15.
Porter
un
hamais
de
securitŁ
quand
on
travaille
en
hauteur.
16.
Maintenir
solidement
en
place
bus
los
panneaux
ot
capots.
17.
Fixer
Ie
cable
de
retour
do
facon
a
obtenir
un
bon
contact
mŁtal-mØtal
avec
Ia
piŁce
a
souderou
Ia
table
de
travail.
10
plus
prOs
possibte
do
Ia
soudure.
a.
MISE
EN
GARDE
SE
PROTEGER
ET
PROTEGER
LES
AUTRES
CONTRE
LES
BLESSURES
GRAVES
VOIRE
MORTELLES.
TENIR
LES
ENFANTS
A
LECART.
LES
PERSONNES
QUI
PORTENT
UN
ST1MULATEUR
CARDIAQUE
NE
DOIVENT
PAS
NON
PLUS
SAPPROCHER
DU
POSTE
DE
SOUDAGE,
A
MOINS
DAVOIR
CONSULTE
UN
MEDECIN.
Le
soudage,
comme
Ia
plupart
des
travaux,
prØsente
certains
dangers.
Par
contre,
18
soudage
peut
Łtre
etfectuØ
err
toute
sØcurilØ
quand
on
prend
los
mesures
qui
simposent.
Los
consignes
do
sŁcuritŁ
donnOes
ci-aprŁs
ne
font
quo
rŁsumer
Iintormatiori
contenuo
dans
los
normes
do
sŁcuritO
OnumŁrŁes
a
Ia
page
suivante.
Lire
01
respecter
toutes
ces
nornres
de
sØcuritØ.
LINSTALLATION,
LUTILISA11ON,
LENTRETlEN
ET
LES
REPARATIONS
NE
DOIVENT
ETRE
CONFIES
ouA
DES
PERSONNES
QUALIFIEES
LE
RAVONNEMENT
DE
LARC
peut
brler
les
RAVONNEMENT
DE
LARC
yeux
et
Ia
peau.
Le
BRUIT
peut
endommager
~
IouIe;
les
PROJECTIONS
DE
LAITIER
OU
LES
ETINCELLES
peuvent
blesser
lee
yeux.
2.
Porter
un
masque
a
serre-tŒte
muni
dun
verre
filtrant
do
nuance
appropriØe
pour
protØger
le
visage
et
les
yeux
quand
on
soude
ou
Larc
do
soudage
produrt
des
rayons
visibles
et
invisibles
observe
Ia
travail
do
soudage
(voir
los
normes
ANSI
Z49.
1
01
Z87.
1
intensos
(uhraviolets
et
infrarouges)
qui
peuvent
brUtor
donnŁcs
~
~
rubnque
Pnncipales
normes
do
sOcufltØ).
les
yeux
01
Ia
peau.
Le
bruit
produit
par
certains
procOdOs
pout
endommager
louIe.
Des
projections
do
metal
ou
do
3.
Porter
des
lunettes
de
sOcufltO
approuvØes
avec
Øcrans
latOraux.
laitior
sont
produites
par
le
piquage,
le
meulage
ou
10
refroidissement
des
soudures.
4.
Utitiser
des
paravents
ou
des
barflŁres
do
protection
pour
protOger
les
personnes
a
proximitØ
contre
las
coups
darc
at
lØblouissement;
BRUIT
avertir
les
autres
personnes
do
no
pas
regarder
Iarc.
1.
Utiliser
dos
bouche-oroilles
ou
des
serre-tØte
antibruit
approuvOs
Si
5.
Porter
des
vØtements
do
protection
en
tissu
ignifuge
durablo
(lamb
et
to
niveau
do
bruit
est
ØlevØ.
cuir)
01
dos
chaussures
do
sŁcuntO.
LES
VAPEURS
ET LES
FUMEES
peuvent
Œtre
5.
Ne
travailler
dans
un
espace
confine
que
sil
est
bien
ventilO,
ou
en
~(
~
dangereuses
pour
Ia
sante.
portantunapparoilrespiratoireadductiondairpur.
DemanderAun
obsorvatour
ayant
reu
Ia
bonno
formation
do
toujours
so
tenir
a
~
Le
soudage
produit
des
vapeurs
et
des
tumŁes
quil
OSt
proximitO.
Les
vapeurs
01
tumees
de
soudage
pouvent
dØplacer
lair
-
dangeroux
do
respirer.
et
abaisser
10
niveau
doxygŁne
0!
causerdes
blessuros
graves
voire
mortelles.
Sassuror
quo
lair
est
propre
a
Ia
rospiration.
1.
Garder
Ia
tŒte
a
loxtØnour
des
vapeurs
et
des
tumØes
et
ne
pas
los
6.
Ne
pas
soudor
a
proximitØ
dopØrations
do
degraissage.
do
rospirer.
nettoyago
ou
do
pulvensation.
La
chalour
et
los
rayons
do
Iarc
peuvont
rOagir
avec
las
vapeurs
pour
former
des
gaz
hautoment
2.
A
lrntØrieur.
ventiler
le
posts
de
travail
ou
utitiser
un
dispositif
place
toxiques
ot
irritants.
au
nivoau
do
larc
pour
Øvacuer
los
vapeurs
et
tumees
de
soudage.
7.
No
pas
soudor
sur
des
mAtaux
revOtus
commo
lacier
galvanisŁ.
au
3.
Si
Ia
ventilation
ost
rnauvaise,
utiluser
un
appareil
respuratoire
a
plomboucadmiØmoinsquolapiŁcenaitØteentiŁrementdcapŁc.
adduction
dair
pur
approuvØ.
quo
10
poste
do
travail
Soit
bion
ventulŁ.
Sil
y
a
lieu
porter
un
apparoil
4.
Consulter
los
fiches
signaltiques
01
los
consignos
du
tabncant
rospiratoireaadductiondairpur.
LosrevŁtementsotlesmetauxqui
relatives
au
mØtaux,
produits
dapport.
revØlements.
nettoyanls
01
conttennentdetelsŁlØmentspeuventdegagordesvapourstoxiques
degraissarits.
lors
du
soudaga.
LES
BOUTEILLES
peuvent
exploser
si
elles
4.
Ne
jamais
poser
un
chalumeau
soudour
sur
une
boutoille
do
gaz.
;~-
Les
boutoilles
contenant
des
gaz
do
protection
sont
a
6.
Ne
jamais
soudor
sur
une
bouteillo
sous
pressuon
elle
exploserait.
sont
endommagees.
5.
No
jamais
laisser
uno
electrode
do
soudage
toucher
uno
boutoille.
z.
haute
prossion.
Une
bouteillo
endommagØe
pout
7.
Nutiliser
quo
dos
bouleilles
do
gaz
Ce
orotectuorl.
dos
dØtendours,
~.
explosor.
Etant
donnØ
quo
los
boutoillos
do
gaz
font
des
tuyaux
souples
at
dos
raccords
appropries
concus
pour
~
norrnalemorrt
partle
du
materiel
de
soudago,
los
trailer
lapplicatuon
partuculiŁre:
conserver
ces
matØriels
et
leurs
piŁces
en
avec
10
plus
grand
soun.
bon
eta!.
1.
ProtØgor
Ies
bouteilles
de
gaz
compnm
contro
Ia
chaleur
intense,
8.
Eloigner
Ia
visage
do
Ia
sortie
du
robinet
do
Ia
boutoille
quand
on
los
chocs,
le
laduer,
los
flammes
flues,
los
Øtincolles
at
arc.
louvre.
2.
Placer
es
bouteillos
a
Ia
verticalo
on
les
tixant
a
un
support
fixe
ou
a
9.
Replacer
10
chapeau
sur
Ia
bouteiUe
aprŁs
utilisation,
un
chariot
pour
Øvi!er
quolleS
no
tombent
ou
ne
basculent.
10.
Lire
et
suivre
es
consugnes
relatives
aux
bouteilles
de
gaz
compflmO.
3.
Tenir
los
bouteilles
a
lØcart
du
posts
do
soudage
ou
dautres
circuits
au
materiel
connexe
ainsi
quo
Ia
publication
P-I
de
Ia
CGA
donnØe
Ølectriques.
sous
Ia
rubnqus
Pnncipales
normes
do
secunt.
811.1.1
2~94
6.
Be
aware
that
welding
on
a
ceiling,
floor,
bulkhead,
or
partition
can
cause
fire
on
the
hidden
side.
7.
Do
not
weld
on
closed
containers
such
as
tanks,
drums,
or
pipes,
unless
they
are
properly
prepared
according
t0AWS
F4.
I
(see
Safety
Standards).
8.
Connect
work
cable
to
the
work
as
close
to
the
welding
area
as
practical
to
prevent
welding
current
from
traveling
long,
possibly
unknown
paths
and
causing
electric
shock
and
fire
hazards.
9.
Do
not
use
welder
to
thaw
frozen
pipes.
10.
Remove
stick
electrode
from
holder
or
cut
off
welding
wire
at
contact
tip
when
not
in
use.
11.
Wear
oil-free
protective
garments
such
as
leather
gloves,
heavy
shirt,
cuffless
trousers,
high
shoes,
and
a
cap.
12.
Remove
any
combustibles,
such
as
a
butane
lighteror
matches,
from
your
person
before
doing
any
welding.
parts.
6.
Reinstall
panels
or
guards
and
close
doors
when
servicing
is
finished
and
before
starting
engine.
PRINCIPAL
SAFETY
STANDARDS
Safety
in
We/ding
and
Cutting.
ANSI
Standard
Z49.
1,
from
American
Welding
Society,
550
N.W.
Lejeune
Rd.
Miami
FL
33126
Safety
and
Health
Standards.
OSHA
29
CFR
1910,
from
Superinten
dent
of
Documents.
U.S.
Government
Printing
Office.
Washington,
D.C.
20402.
Recommended
Safe
Practices
for
the
Preparation
for
Welding
and
Cutting
of
Containers
That
Have
Held
Hazardous
Substances.
Ameri
can
Welding
Society
Standard
AWS
F4.1
from
American
Welding
So
ciety,
550
NW.
LeJeune
Ad,
Miami,
FL
33126
National
Electrical
Code,
NFPA
Standard
70,
from
National
Fire
Pro
tection
Association,
Batterymarch
Park.
Quincy,
MA
02269.
Safe
Handling
of
Compressed
Gases
in
Cylinders.
CGA
Pamphlet
P-I.
trom
Compressed
Gas
Association,
1235
Jefferson
Davis
High
way.
Suite
501.
Arlington,
VA
22202.
Code
for
Safety
in
Welding
and
Cutting,
CSA
Standard
Wi
17.2,
from
Canadian
Standards
Association.
Standards
Sales.
178
Rexdale
Bou
levard.
Rexdale.
Ontario.
Canada
M9W
iR3.
Safe
Practices
For
Occupation
And
EducationalEye
And
Face
Prot~
tion,
ANSI
Standard
Z87.1.
from
American
National
Standat
Institute,
1430
Broadway.
New
York,
NY
10018.
Cutting
And
Welding
Processes.
NFPA
Standard
51B.
from
National
Fire
Protection
Association,
Batterymarch
Park.
Quincy,
MA
02269.
WELDING
can
cause
fire
or
explosion.
Welding
on
closed
containers,
such
as
tanks,
drums,
or
pipes,
can
cause
them
to
blow
up.
Sparks
can
fly
off
from
the
welding
arc.
The
flying
sparks,
hot
workpiece,
and
hot
equipment
can
cause
tires
and
burns.
Accidental
contact
of
electrode
to
metal
objects
can
cause
sparks,
explosion,
overheating,
or
tire.
Check
and
be
sure
the
area
is
safe
before
doing
any
welding.
1.
Protect
yourself
and
others
from
flying
sparks
and
hot
metal.
2.
Do
not
weld
where
flying
sparks
can
strike
flammable
material.
3.
Remove
all
flammables
within
35
ft
(10.7
m)
of
the
welding
arc.
If
this
is
not
possible,
tightly
cover
them
with
approved
covers.
4.
Be
alert
that
welding
sparks
and
hot
materials
from
welding
can
easily
go
through
small
cracks
and
openings
to
adjacent
areas.
5.
Watch
for
fire,
and
keep
a
fire
extinguisher
nearby.
a
WARNING.
ENGINES
can
be
hazardous.
j
ENGINE
EXHAUST
GASES
can
kIll.
1.
Use
equipment
outside
in
open,
well-ventilated
areas.
Engines
produce
harmful
exhaust
gases.
2.
If
used
in
a
closed
area,
vent
engine
exhaust
outside
and
away
from
any
building
air
intakes.
r
~
ENGINE
FUEL
can
cause
fire
or
explosion.
Engine
fuel
is
highly
flammable.
3.
4.
Do
not
overfill
tan
Do
not
spill
fuel.
engine.
k
allow
room
to
If
fuel
is
spilled,
r
fuel
to
expand.
clean
up
before
starting
1.
Stop
engine
and
let
it
cool
off
before
checking
or
adding
fuel.
2.
Do
not
add
fuel
while
smoking
or
if
unit
is
near
any
sparks
or
open
flames.
MOVING
PARTS
can
cause
Injury.
Moving
parts,
such
as
fans,
rotors,
and
belts
can
cut
fingers
and
hands
and
catch
loose
clothing.
1.
Keep
all
doors,
panels,
covers,
and
guards
closed
and
securely
in
place.
2.
Stop
engine
before
installing
or
connecting
unit.
3.
Have
only
quahfied
people
remove
guards
or
covers
for
maintenance
and
troubleshooting
as
necessary.
4.
To
prevent
accidental
starting
during
servicing,
disconnect
negative
()
battery
cable
from
battery.
5.
Keep
hands,
hair,
loose
clothing,
and
tools
away
from
moving
SPARKS
can
cause
BATTERY
GASES
1.
Always
wear
a
face
shield
when
working
on
a
battery.
TO
EXPLODE;
BATTERY
ACID
can
2.
Stop
engine
before
disconnecting
or
connecting
battery
burn
eyes
and
skin,
cables.
3.
Do
not
allow
tools
to
cause
sparks
when
working
on
a
battery.
Batteries
contain
acid
and
generate
explosive
4.
Do
not
use
welder
to
charge
batteries
or
jump
start
vehicles.
gases.
5.
Observe
correct
polarity
(+
and
)
on
batteries.
STEAM
AND
PRESSURIZED
HOT
1.
If
the
engine
is
warm
and
checking
is
needed,
follow
steps
2
COOLANT
can
burn
face,
eyes,
and
and
3.
skin.
2.
Wear
safety
glasses
and
gloves
and
put
a
rag
over
cap.
It
is
best
to
check
coolant
level
when
engine
is
cold
3.
Turn
cap
slightly
and
let
pressure
escape
slowly
before
to
avoid
scalding.
completely
removing
cap.
sr1.1.1
2t94
EMF
INFORMATION
TABLE
OF
CONTENTS
SECTION
1
-
SAFETY
INFORMATION
1
SECTION
2
SPECIFICATIONS
1
SECTION
3
INSTALLATION
3-1.
Equipment
Connection
Diagram
3-2.
Installing
Swivel
Into
Pipe
Post
3-3.
Installing
Boom
And
Reel
Support
3-4.
Installing
Wire
Guide
Extension
3-5.
Wire
Guide
And
Drive
Roll
Installation
3-6.
Welding
Gun
Connections
3-7.
Wire
Feed
Motor
And
Gas
Control
Connections
3-8.
Control
Connections
3-9.
Shielding
Gas
And
Weld
Cable
Connections
3-10.
Removing
Safety
Collar
And
Adjusting
Boom
3-11.
Welding
Wire
Installation
3-12.
Motor
Start
Control
3-13.
Adjusting
Control
Tilt
Bracket
3-14.
Threading
Welding
Wire
SECTION
4
GLOSSARY
13
SECTION
5-
OPERATION
5-1.
Front
Panel
Controls
5-2.
Side
Panel
Controls
5-3.
Rear
Panel
Controls
5-4.
Setting
Switches
On
450
Ampere
Inverter
Model
Welding
Power
Source
SECTION
6
STEPPING
THROUGH
THE
MICROPROCESSOR
CONTROLS
6-1.
Front
Panel
Microprocessor
Controls
6-2.
Side
Panel
Microprocessor
Push
Buttons
SECTION
7
STANDARD
PULSE
WELDING
PROGRAMS
25
SECTION
8
GETTING
STARTED
34
8-1.
Welding
With
Only
Front
Panel
Controls
35
8-2.
Setting
Sequence
Pulse
Welding
Parameters
On
Side
Panel
Display
36
OM-1586H
-
11/95
NOTE
The
following
is
a
quotation
from
the
General
Conclusions
Section
of
the
U.S.
Congress,
Office
of
Technology
Assessment,
Biological
Effects
of
Power
Frequency
Electric
&
Magnetic
Fields
Background
Paper,
OTA-BP-E-53
(Washington,
DC:
U.S.
Government
Printing
Office,
May
1989):
~.
.
.
there
is
now
a
very
large
volume
of
scientific
findings
based
on
experiments
at
the
cellular
level
and
from
studies
with
animals
and
people
which
clearly
establish
that
low
frequency
magnetic
fields
can
interact
with,
and
produce
changes
in,
biological
systems.
While
most
of
this
work
is
of
very
high
quality,
the
results
are
complex.
Current
scientific
understanding
does
not
yet
allow
us
to
interpret
the
evidence
in
a
single
coherent
framework.
Even
more
frustrating,
it
does
not
yet
allow
us
to
draw
definite
conclusions
about
questions
of
possible
risk
or
to
offer
clear
science-based
advice
on
strategies
to
minimize
or
avoid
potential
risks.
Considerations
About
Welding
And
The
Effects
Of
Low
Frequency
Electric
And
Magnetic
Fields
To
reduce
magnetic
fields
in
the
workplace,
use
the
following
procedures:
1.
Keep
cables
close
together
by
twisting
or
taping
them.
2.
Arrange
cables
to
one
side
and
away
from
the
operator.
3.
Do
not
coil
or
drape
cables
around
the
body.
4.
Keep
welding
power
source
and
cables
as
far
away
as
practical.
5.
Connect
work
clamp
to
workpiece
as
close
to
the
weld
as
possible.
About
Pacemakers:
The
above
procedures
are
among
those
also
normally
recommended
for
pacemaker
wearers.
Consult
your
doctor
for
complete
information.
2
2
3
3
4
4
5
6
6
7
8
9
10
11
11
15
16
18
18
19
20
20
22
LE
SOUDAGE
peut
causer
un
incendie
ou
une
explosion.
Ne
pas
souder
sur
des
recipients
fermCs
comme
des
reservoirs,
des
fUts
ou
des
tuyaux
its
peuvent
exploser.
Larc
de
soudage
peut
produire
des
Øtincelles.
Des
Øtincelles,
une
piŁce
chaude
St
Ufl
matOflel
chaud
peuvent
provoguer
des
incendies
St
des
blessures.
Le
contact
accidentel
de
ldlectrode
sur
des
objets
mØtatliques
peut
produire
des
Øtincelles,
iexplosion,
Ia
surchaufte
ou
un
incendie.
Sassurer
que
te
lieu
ne
presentS
pas
da
danger
avant
deftectuer
is
soudage.
1.
Se
protØgeretprotØgerles
personnes
a
proximitØ
des
Øtincelles
et
du
metal
chaud.
2.
Ne
pas
souder
dans
un
endroit
oC~
les
Ctincelles
peuvent
alteindre
des
matØnaux
inflammables.
3.
Enlevertoutes
las
matiŁres
inflammables
dans
un
rayon
de
moms
de
10
m
de
arc.
Si
cela
nest
pas
possible,
bien
les
recouvflren
utilisant
des
bches
approuvees.
4.
Prendre
garde
que
las
Øtincelles
sties
projections
ne
pºnØtrent
dans
des
zones
adjacentes
en
sinfiltrant
dans
des
petites
fissures
St
ouvertures.
5.
Prendre
garde
aux
incendies
et
toujours
avoir
un
extincteur
a
proximitØ.
6.
Se
rappelergue
si
lon
soude
sur
un
plafond,
un
plancher,
une
cloison
ou
autre,
le
teu
peut
prendre
de
lautre
ctO.
7.
Ne
pas
souder
sur
des
recipients
lermOs
comma
des
reservoirs,
des
tOts
ou
des
tuyaux
a
mains
quils
ne
soient
prØparØs
de
faon
appropnØe
conforrnOment
ala
norms
F4.
1
de
lAWS
(voir
Ia
rubflque
Pnncupales
norrnes
de
sØcurftO).
8.
Raccorder
Is
cable
tie
retour
a
Ia
piŁce,
le
plus
prŁs
possible
de
Ia
zone
tie
soudage,
pour
empOcher
gus
le
courant
tie
soudage
ne
suive
une
trajectoire
longue
et
Oventuellement
inconnue
et
quil
ne
provoque
des
nsques
dØlectrocution
et
dincendie.
9.
Ne
pas
utiliser
le
chalumeau
soudeur
pour
dOgeler
des
tuyaux.
10.
Enlever
lØlectrode
enrobOe
du
paris-electrode
ou
couper
le
flu
de
soudage
au
ras
du
bec
contact
quand
on
ne
lutilise
pas.
11.
Porter
des
vŒtements
de
protection
non
huileux
comma
des
gants
en
cuir,
une
chemise
Øpaisse,
des
pantalons
sans
revers,
des
chaussures
montantes
St
un
casque.
12.
Ne
pas
porter
des
matiŁres
combustibles
sur
soi
comme
un
bnquet
a
qaz
ou
des
allumettes
quand
on
soude.
,1.l
~
LE
CARBURANT
peut
provoquer
Un
incendie
ou une
explosion.
Le
carburant
est
hautement
inflammable.
1.
ArrŒter
Is
moteur
et
Is
laisser
refroidir
avant
de
vCflfier
le
niveau
tie
carburant
ou
de
refaire
le
plain.
LES
PI¨CES
EN
MOUVEMENT
peuvent
causer
des
blessures.
Les
piŁces
en
mouvement
comme
les
ventilateurs.
les
rotors
Sties
courroies
peuvent
coupar
les
doigts
Sties
mains
St
happer
les
vØtements
amples.
1.
Sassurer
qua
las
portes,
los
panneaux,
los
capots
et
les
protecteurs
sont
bien
fermØs
et
bien
a
leur
place.
2.
ArrŁter
le
rnoteur
avant
tie
mettre
en
place
ou
do
raccorder
un
LES
ETINCELLES
peuvent
faire
EXPLOSER
LE
GAZ
DES
BATrERIES;
LELECTROLYTE
peut
brUler
Ia
peau
sties
yeux.
Las
batteries
contiennent
un
produit
acidS
et
degagent
des
vapeurs
explosives.
ioler
Un
cran
facial
Quanti
on
travaille
sur
une
battene.
2.
Ne
pas
turner
en
faisant
le
plein
ou
Si
lappareil
se
trouve
a
proximitO
dØtincellSs
ou
tie
ftarnmes
flues.
3.
Ne
pas
remplir
le
rOse,voir
a
ras
bord
prØvoir
tie
lespace
pour
Ia
dilatation
du
combustible.
4.
Ne
pas
renverser
du
carburant.
Si
on
renverse
du
carburant,
nettoyer
les
Iieux
avant
de
fairs
dØmarrer
to
moteur.
3.
Seules
des
personnes
quauifiees
doivent
dØmonter
las
protecteurs
ou
los
capots
pour
faire
lentretien
ou
les
reparations
nØcessaires.
4.
Pour
ampOcher
un
dØmarrage
accidentel
dun
systŁme
pendant
lentretien
ou
les
reparations.
dØbrancher
Is
cable
negatif
()
de
Ia
battens.
5.
Eloigner
los
mains.
los
Cheveux.
les
vØtements
amples
sties
outils
des
piŁces
en
mouvsment.
6.
Replacer
les
capots
ou
les
protecteurs
et
retemier
les
portes
une
tois
lentretien
sties
reparations
terminOs
et
avant
de
faire
dØmarrer
IS
moteur.
2.
ArrCter
IS
moteur
avant
tie
brancher
ou
tie
dØbrancher
les
cables
tie
Ia
battefle.
3.
Ne
pas
faire
des
Øtmnceltes
avec
los
otils
quand
on
travaille
sur
une
battofle.
4.
Ne
pas
utiliser
Ia
source
de
courant
do
soudage
pour
charger
los
battefles
ou
pour
faire
dØmarrer
un
vØhicule.
5.
Ne
pas
intervertir
Ia
polafltO
ties
batteries.
a.
MISE
EN
GARDE
LES
MOTEURS
peuvent
presenter
un
danger.
LES
GAZ
DECHAPPEMENT
DES
MOTEURS
1.
Utiliser
to
materiel
a
lexlØneur,
clans
des
heux
ouverts
et
bien
peuvent
Øtre
mortels.
ventilØs.
Les
moteurs
produisent
des
gaz
dechapp
ement
noots.
2.
Si
on
utiiise
un
moteur
clans
un
local
fermO,
dechappement
~
IextØneur
St
loin
ties
phses
dai
Øvacuer
les
gaz
r
du
btiment.
1.
Toujours
I
.
&
~.
~
~
~
jJJ~JJ
LA
VAPEUR
El
LE
-
LIQUIDE
DE
REFROIDISSEMENT
BRULANT
SOUS
PRESS1ON
peuvent
brler
Ia
peau
et
les
yeux.
II
vaut
mieux
verifier
Is
niveau
du
liquidS
tie
ref
roidissement
quand
Ia
moteur
est
froid
atm
d
Øviter
les
brCilures.
1.
2.
3.
Si
Ion
doit
vØflfier
is
niveau
quand
le
rnoteur
est
chauti.
suivre
las
Øtapes
2
St
3.
Porter
des
lunettes
de
sOcuritØ
St
ties
gants
et
placer
un
chiffon
sur
Is
bouchon.
Toumer
lontement
IS
bouchon
St
laisser
Ia
pressiori
sBchapper
lentement
avant
donlever
complŁtement
Ia
bouchon.
PRINCIPALES
NORMES
DE
SECURITE
Safety
in
Welding
and
Cutting,
norms
ANSI
Z49.
1,
de
lAmencan
Welding
Safe
Handling
of
Compressed
Gases
in
Cylinders,
CGA
Pamphlet
P-i,
de
Society.
550
NW.
Lejouno
Rd.
Miami
FL
33126
Ia
Compressed
Gas
Association.
1235
Jefferson
Davis
Highway,
Suite
501.
Arlington,
VA
22202.
Safety
and
Health
Sandards.
OSHA
29
CFR
1910,
tiu
Supenntendent
of
Regies
de
sØcunfd
en
soudage.
coupage
ef
procØdes
connexes,
norms
Documents,
U.S.
Government
Pnnting
Office,
Washington.
D.C.
20402.
CSA
W117.2,
tie
IAssociation
canadienne
tie
nomialisation,
vento
tie
normes.
178
Rexdale
Boulevard.
Roxdale
(Ontaflo)
Canada
M9W
1
R3.
Recommended
Safe
Practice
for
the
Preparation
for
Welding
and
Cutting
of
Containers
That
Have
Held
Hazardous
Substances,
norms
AWS
F4.1.
Safe
Practices
For
Occupation
And
Educational
Eye
And
Face
Protection,
do
lAmencan
Welding
Society.
550
N.W.
Lejeune
Rd.
Miami
FL
33126
norma
ANSI
Z87.1.
tie
IAmarican
National
Standards
Institute.
1430
Broadway,
New
York.
NY
10018.
National
Electncal
Code.
NFPA
Standard
70.
do
Ia
National
Fire
Protection
Cutting
and
Welding
Processes.
norme
NFPA
516,
tie
Ia
National
Firr
Association.
Batlerymarch
Park,
Quincy,
MA
02269.
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
sF11.1
2/94
SECTION
1
-
SAFETY
INFORMATION
modli
2/93
1
Safety
Alert
Symbol
1
2
~
~!A!L
:1~II~eI
~
ELECTRIC
SHOCK
can
kllJ~
Do
not
touch
live
electrical
parts.
Disconnect
Input
power
betore
installing
or
servicing.
5
NOTE
~
Turn
Off
switch
wh
2
\
MOVING
PARTS
can
Injure.
I
~
~
Keep
away
tram
moving
parts.
I
S
Keep
all
panels
and
covers
closed
I
when
operating.
I
2
Signal
Word
WARNING
means
possible
death
or
serious
injury
can
happen.
injury
or
equipment
damage
can
CAUTION
means
possible
minor
happen.
3
Statement
Of
Hazard
And
Result
4
Safety
Instructions
To
Avoid
Hazard
5
Hazard
Symbol
(If
Available)
6
Safety
Banner
Read
safety
blocks
for
each
sym
bol
shown.
7
NOTE
Special
instructions
for
best
oper
ation
related
READ
SAFETY
BLOCKS
at
start
of
Section
3-1
before
proceeding.
en
using
high
frequency.
6
Read
all
safety
messages
throughout
this
manual.
-
Obey
all
safety
messages
to
avoid
injury.
Learn
the
meaning
of
WARNING
and
CAUTION.
FIgure
1-1.
Safety
Information
SECTION
2
SPECIFICATIONS
Table
2-1.
Wire
Feeder
Specification
Description
Type
Of
Input
Power
From
Welding
Power
Source
Single-Phase
24
Volts
AC,
10
Amperes,
50/60
Hertz
.
Maximum
Weld
Circuit
Rating
100
Volts,
750
Amperes,
100%
Duty
Cycle
Welding
Power
Source
Type
Constant
Voltage
(CV)
DC,
With
Contactor
For
GMAW
Welding
Constant
Current
(CC)
DC.
With
Contactor
For
GMAW-P
Welding
Wire
Feed
Speed
Range
Standard:
50
To
780
ipm
(1.3
To
19.8
mpm)
High
Speed:
92
To
1435
pm
(2.3
To
36.5
mpm)
Wire
Diameter
Range
.023
To
1/8
in
(0.6
To
3.2
mm)
Welding
Process
Gas
Metal
Arc
(GMAW),
Gas
Metal
Arc
-
Pulse
(GMAW-P),
Flux
Cored
Arc
Welding
(FCAW)
Input
Power
Cord
Maximum
Height
With
4
ft
(1.2
m)
Post
10
ft
(3.1
m)
12
ft
(3.7
m)
Boom
16
ft
(4.9
m)
Boom
17
ft
(5.2
m)
21
ft
(6.4
m)
Weight
Net:
160
lb
(73
kg);
Ship:
280
lb
(127
kg)
Net:
210
lb
(95
kg);
Ship:
350
lb
(159
kg)
Vertical
Lift
Of
Boom
Horizontal
To
600
Above
Horizontal
Horizontal
To
600
Above
Horizontal
These
are
the
wire
feed
speed
ranges
while
GMAW
welding.
While
Pulse
welding,
the
wire
feed
speed
ranges
may
be
more
limited
(see
Section
9).
OM-1586
Page
1
a
CAUTION
a
WARNING
SECTION
9TEACHING
A
PULSE
WELDING
PROGRAM
40
9-1.
Pulse
Waveform
Explained
40
9-2.
Teach
Points
Explained
41
9-3.
Teaching
A
Pulse
Welding
Program
42
9-4.
Changing
To
Adaptive
Pulse
Welding
44
SECTION
10-TEACHING
A
MIG
WELDING
PROGRAM
45
10-1.
Changing
To
MIG
Welding
45
10-2.
Setting
Sequence
MIG
Welding
Parameters
On
Side
Panel
Display
46
SECTION
11
-
SETTING
DUAL
SCHEDULE
PARAMETERS
49
SECTION
12-
USING
THE
OPTIONAL
DATA
CARD
50
12-1.
Installing
Data
Card
50
12-2.
Using
The
Data
Card
50
SECTION
13
SETUP
54
13-1.
Setup
Flow
Chart
54
13-2.
Using
Setup
Displays
55
13-3.
Selecting
Process
Capability
55
13-4.
Selecting
Welding
Power
Source
Range
56
13-5.
Selecting
Security
Lock
57
13-6.
Selecting
Or
Changing
Access
Code
58
13-7.
Selecting
Voltage
Correction
59
13-8.
Selecting
Voltage
Sensing
Method
59
13-9.
Selecting
Regular
Or
Hot
Arc
Start
60
13-10.
Selecting
Type
Of
Dual
Schedule
Switch
60
13-11.
Selecting
Trigger
Program
Select
61
13-12.
Selecting
Remote
Increase/Decrease
Capability
62
13-13.
Resetting
Arc
Time
62
13-14.
Using
Self
Test
63
13-15.
Selecting
Units
For
Wire
Feed
Speed
And
Motor
Type
64
13-16.
Selecting
Bench
Or
Boom
Model
Type
64
13-17.
Resetting
Memory
65
13-18.
Selecting
Arc
StartNolt
Sense
Shutdown
65
13-19.
Selecting
Program
Name
Feature
66
13-20.
Software
Version
Number
66
SECTION
14-
MAINTENANCE
&
TROUBLESHOOTING
67
14-1.
Routine
Maintenance
67
14-2.
Replacing
The
Hub
Assembly
68
14-3.
Overload
Protection
68
14-4.
Error
Displays
69
14-5.
Troubleshooting
70
SECTION
15-
ELECTRICAL
DIAGRAMS
72
SECTION
16
PARTS
LIST
76
Figure
16-1.
Main
Assembly
76
Figure
16-2.
Control
Box
78
Figure
16-3.
Support,
Hub
&
Reel
81
Figure
16-4.
Drive
Assembly,
Wire
82
Figure
16-5.
Boom
Assembly
84
Table
16-1.
Drive
Roll
&
Wire
Guide
Kits
86
3-2.
Installing
Swivel
Into
Pipe
Post
a
WARNING
RELEASE
OF
SPRING
PRESSURE
WITHOUT
BOOM
ATTACHED
can
cause
serious
personal
injury.
Do
not
remove
safety
collar
until
instructed
to
do
so.
FALLING
BOOM
can
cause
serious
personal
injury
and
equipment
damage.
Securely
mount
pipe
post
to
base
that
can
support
weight
of
unit
with
boom
in
horizontal
position.
Use
proper
equipment
for
lifting
swivel
and
boom
into
place.
READ
SAFETY
BLOCKS
at
start
of
Section
3-2
before
proceeding.
5
4
Tools
Needed:
~2i_
~
314
in
1
Swingpak
Base
or
CBC
Cart
2
Pipe
Post
With
Base
3
Steel
Bolt
Secure
as
shown
using
as
a
mini
mum
1/2
In
diameter
SAE
grade
5
steel
bolts.
4
Swivel
Assembly
Insert
into
pipe
post.
Lubricate
swivel.
5
Safety
Collar
Do
not
remove
until
instructed
to.
ST.152
268
Figure
3-2.
Swivel
Installation
I
3-3.
Installing
Boom
And
Reel
Support
1
Swivel
Plates
2
Yoke
3
Remove
hardware
from
swivel
plates
and
yoke.
3
Boom
Set
boom
into
swivel
as
shown.
4
Yoke
Pin
4
Install
pin
through
yoke.
Install
cot-
5
ter
pin
and
spread
ends.
2
5
Bolt
6
Install
bolt,
tighten
hardware,
and
back
bolt
ofl
one
half
tum.
1
6
Locking
Knob
Install
locking
knob
but
do
not
tighten.
7
ReelSupport
Tools
Needed:
Install
reel
support.
~
3/8.3/4in
ST-142
596.C
Figure
3-3.
Boom
Installation
OM-1586
Page
3
SECTION
3
~
INSTALLATION
3-1.
Equipment
Connection
Diagram
a
WARNING
CYLINDERS
can
explode
if
damaged.
Keep
cylinders
away
from
welding
and
other
electrical
circuits.
Never
touch
cylinder
with
welding
electrode.
Always
secure
cylinder
to
running
gear,
wall,
or
other
stationary
support.
HOT
SURFACES
can
burn
skin.
Allow
gun
to
cool
before
touching.
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
TumOffwirefeederandweldingpowersource,
and
disconnect
input
power
before
making
connections.
The
welding
wire,
drive
rolls,
drive
assembly,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live
when
welding
or
feeding
wire
using
gun
trigger.
Have
only
qualified
persons
install
this
Unit.
w~wam9.1
2~93
1
Welding
Power
Source
2
Positive
(+)
Weld
Output
Cable
3
Remote
14
Connection
4
Remote
17
Connection
5
Negative
()
Weld
Output
Cable
6
Workpiece
7
Voltage
Sensing
Clamp
8
Weld
Control
9
Boom
10
Gun
11
Swivel
12
Gas
Hose
13
Gas
Supply
Ret
5T-1S28OQ-A/ST~I52321
I
2
6
11
10
Figure
3-1.
Typical
System
Connections
OM-1586
Page
2
B.
Drive
Roll
Installation
3-6.
Welding
Gun
Connections
a
WARNING
3
When
changing
wire
size
or
type,
check
drive
roll
size
(see
Table
16-1).
1
Spring
Shaft
Carrier
2
Drive
Roll
Nut
3
Drive
Roll
Carrier
Turn
all
nuts
one
click
until
lobes
of
nut
line
up
with
lobes
of
drive
roll
carrier.
4
Drive
Roll
Slide
drive
rolls
onto
drive
roll
carri
ers.
Turn
nut
one
click.
5
Drive
Assembly
Cover
Close
cover.
ST.142
597A
Figure
3-6.
Drive
Roll
Installation
E
LECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Off
wire
feeder
and
welding
power
source,
and
disconnect
input
power
before
inspecting
or
installing.
wtwaml.1
2~93
1
Drive
Assembly
Cover
2
Gun
Securing
Knob
3
Gun
Connector
Loosen
securing
knob.
Insert
gun
connector
until
it
bottoms
against
drive
assembly.
Tighten
knob.
4
Gun
Trigger
Plug
5
Gun
Trigger
Receptacle
Insert
plug
into
free-hanging
recep
tacle
and
tighten
threaded
collar.
6
Trigger
Cord
7
Trigger
Plug
8
Weld
Control
Trigger
Receptacle
Insert
plug
into
receptacle
and
tighten
threaded
collar.
Figure
3-7.
Gun
And
Trigger
Lead
Connections
Ref.
ST-153
072
/
ST~152
321
F
Ref.
ST-157
434
OM-1
586
Page
5
3-4.
Installing
Wire
Guide
Extension
3-5.
Wire
Guide
And
Drive
Roll
Installation
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Off
wire
feeder
and
welding
power
source,
and
disconnect
input
power
before
inspecting
or
installing.
When
changing
wire
size
or
type,
check
guide
size
(see
Table
16-1).
1
Drive
Rolls
Remove
drive
rolls
before
install
ing
wire
guides
(see
Figure
3-6).
2
Wire
Guide
Securing
Screws
Loosen
wire
guide
screws.
3
Inlet
Wire
Guide
4
Intermediate
Wire
Guide
Insert
intermediate
guide
until
flange
on
guide
rests
against
cast
ing.
and
secure
with
guide
screw.
Install
drive
rolls
(see
Figure
3-6).
FIgure
3-4.
Wire
Guide
Extension
Installation
a
WARNING
A.
Wire
Guide
Installation
wtwaml.1
2)93
Figure
3-5.
Wire
Guide
Installation
Tools
Needed:
Ret.
5T-137
391-F
/
ST-142
597-A
OM-1586
Page
4
Table
3-2.
Remote
14-Pin
information
a
WARNING
A.
Connecting
Weld
Cables
And
Gas
Hoses
REMOTE
14
Pint
Pin
Information
A
24
volts
ac.
OUTPUT
(CONTACTOR)
B
G
C
Contact
closure
to
A
completes
24
volts
ac
contactor
control
circuit.
Circuit
common
for
24
volts
ac
circuits.
+10
volts
dc
input
to
remote
control.
A~I
AMPERAGE
D
Remote
control
circuit
common.
MIV
VOLTAGE
E
0
to
+10
volts
dc
output
command
signal
from
feeder
voltage
control.
The
remaining
pins
are
not
used.
3-9.
Shielding
Gas
And
Weld
Cable
Connections
C
YLINDERS
can
explode
if
damaged.
~
Keep
cylinders
away
from
welding
and
other
E
S
LECTRIC
SHOCK
can
kill.
Do
not
touch
live
electncal
parts.
electrical
circuits.
Turn
Off
wire
feeder
and
welding
power
source,
and
S
Never
touch
cylinder
with
welding
electrode.
Always
secure
cylinder
to
running
gear,
wall,
or
other
stationary
support.
disconnect
input
power
before
inspecting
or
installing.
BUILDUP
OF
SHIELDING
GAS
can
harm
health
or
kill.
S
Shut
off
shielding
gas
supply
when
not
in
use.
The
weld
cable
and
shielding
gas
hose
extend
10
ft
(3
m)
from
the
boom.
Route
weld
cable
from
boom
through
reed
relay.
If
the
welding
power
source
or
gas
supply
are
further
from
the
boom,
extend
cable
or
hose
as
follows:
1
Weld
Cable
2
Insulated
Sleeving
Bolt
together
weld
cables
from
welding
power
source
and
boom.
Use
electrical
tape
and
insulated
sleeving
to
cover
connection.
3
Shielding
Gas
I-lose
Connect
hose
to
gas
supply
or
ex
tension
hose.
The
hose
from
the
boom
has
5/8-18
right-hand
threads.
Tools
Needed:
5
IBm
ST.152
800-A
Figure
3-10.
Shielding
Gas
And
Weld
Cable
Connections
OM-1
586
Page
7
3-7.
Wire
Feed
Motor
And
Gas
Control
Connections
3-8.
Control
Connections
1
Wire
Feed
Motor
And Gas
Valve
Control
Receptacle
2
Plug
From
Boom
3
Cord
From
Boom
Insert
plug
from
boom
cord
into
re
ceptacle
on
rear
of
control,
and
tighten
threaded
collar.
ST-157
433-A
/
Rot.
ST-157
434
Table
3-1.
Remote
17
Socket
Information
REMOTE
17
Socket
Socket
Information
B
1b
~
C
G
CC/CV
select;
+13
to
+24
volts
dc
is
CV,
0
volts
dc
is
CC.
Arc
controVinductance
control;
0
to
+10
volts
dc.
E
M
Actual
weld
current
output
signal;
+1
volt
dc
is
100
amps.
Actual
weld
voltage
output
signal;
+1
volt
dc
is
10
volts
dc.
F
H
Current
feedback
from
welding
power
source;
0
to
+10
volts
dc,
1
volt
per
100
amperes.
Voltage
feedback
from
welding
power
source;
0
to
+10
volts
dc,
1
volt
per
10
arc
volt~J
The
remaining
sockets
are
not
used.
OM-1
586
Page
6
Figure
3-8.
Boom
Connections
3
1
4
1
17
Socket
Receptacle
(See
Table
3-1).
2
Keyway
To
connect
interconnecting
cord
to
receptacle,
align
keyway,
insert
plug,
and
tighten
threaded
collar.
3
Weld
Current
Sensor
Recep
tacle
(For
Use
With
Field
Op
tion
Only)
4
35
ft
(10.6
m)
Voltage
Sens
ing
Lead
Connect
to
workpiece
to
read
arc
voltage
at
the
arc
when
welding
power
source
has
a
17-pin
connec
tion
(see
Figure
3-10).
5
Threaded
Collar
6
14-Pin
Plug
(See
Table
3-2).
To
connect
plug
to
matching
recep
lade
on
welding
power
source,
align
keyway,
insert
plug,
and
tight
en
threaded
collar.
ST-157
433.A
/
Ref.
S-05121
S-0003-A
/
5-0626
Figure
3-9.
Control
Connections
With
Pin
Information
3-11.
Welding
Wire
Installation
A.
Installation
Of
Spool-Type
Wire
Figure
3-13.
Installation
Of
Spool-Type
Wire
/
~
_______
/
/5
3
1
Retaining
Ring
2
Wire
Spool
3
Hub
Remove
retaining
ring
and
slide
spool
onto
hub.
4
Hub
Pin
Turn
spool
until
hub
pin
fits
hole
in
spool.
Reinstall
retaining
ring.
E
ST-152
648-A
B.
Installation
Of
Optional
Wire
Reel
And
Reel
Type
Wire
1
1
Retaining
Ring
2
Spanner
Nut
3
Lock
4
Wire
Retainer
5
Wire
Reel
4
6
Hub
7
Hub
Pin
8
Reel
Support
Remove
retaining
ring.
Pull
lock
and
turn.
Remove
spanner
nut,
wire
retainer,
and
wire
reel
from
hub.
Lay
wire
reel
assembly
on
flat
sur
face,
and
install
wire
as
shown.
Tighten
spanner
nut
until
lock
is
in
position
over
hole
in
wire
retainer.
Pull
lock
and
turn
to
insert
locking
pin
into
wire
retainer.
Slide
wire
reel
assembly
onto
hub,
and
turn
assembly
until
hub
pin
is
seated
in
hole
in
reel.
Reinstall
re
taining
ring.
ST.143
478-A
/
ST.152
463
Wire
Installation
Figure
3-14.
Installation
Of
Optional
Wire
Reel
And
Reel
Type
Wire
OM-1586
Page
9
B.
Shielding
Gas
Connections
To
Regulator/Flowmeter
Obtain
gas
cylinder
and
chain
to
running
gear,
wall,
or
other
station
ary
support
so
cylinder
cannot
fall
and
break
oft
valve.
1
Cap
2
Cylinder
Valve
Remove
cap,
stand
to
side
of
valve,
and
open
valve
slightly.
Gas
flow
blows
dust
and
dirt
from
valve.
Close
valve.
3
Cylinder
4
Regulator/Flowmeter
Install
so
face
is
vertical.
5
Gas
I-lose
Connection
Fitting
has
5/8-18
right-hand
threads.
Obtain
and
install
gas
hose.
6
Flow
Adjust
Typical
flow
rate
is
20
cfh
(cubic
feet
per
hour).
Check
wire
manufactur
ers
recommended
flow
rate.
Make
sure
flow
adjust
is
closed
when
opening
cylinder
to
avoid
damage
to
the
flowmeter.
7
CO2
Adapter
B
0-Ring
Tools
Needed:
Install
adapter
with
0-ring
between
regulator/flowmeter
and
CO2
~
5/8,1-1/Bin
cylinder.
ssb3.r5194-ST-158697-A
Figure
3-11.
Gas
Supply
Connections
3-10.
Removing
Safety
Collar
And
Adjusting
Boom
6
OR
Argon
Gas
5
7
B
CO2
Gas
a
WARNING
I
RELEASE
OF
SPRING
PRESSURE
FALLING
BOOM
can
cause
serious
WITHOUT
BOOM
ATTACHED
can
cause
serious
personal
injury.
personal
injury
and
equipment
damage.
Adjustment
rod
must
be
threaded
fully
through
S
Do
not
remove
safety
collar
until
instructed
to
do
so.
yoke.
1
Locking
Knob
Tighten
knob
to
prevent
boom
movement.
Loosen
knob
to
allow
boom
movement.
Change
knob
position
to
limit
upward
movement.
Pull
boom
down
slightly
and
re
move
safety
collar.
Boom
should
balance
in
any
position
from
hon
zontal
to
60
degrees
above
hori
zontal.
If
necessary,
adjust
boom
O
as
follows:
2
Threaded
Rod
~
lfb
3
JamNut
~
HF
Loosen
jam
nut
and
turn
threaded
T
PI~
~
rod
until
boom
balances.
Tighten
I
iII~II
jam
nut.
Be
sure
several
full
threads
are
through
yoke
to
pre
Rod
Li
3
vent
boom
falling.
4
Yoke
2
Retain
satety
collar
for
use
in
disas
Increasing
Spring
Decreasing
Spring
sembling
or
moving
boom.
Pressure
ForA
Pressure
ForA
1-teavy
Gun
Light
Gun
Ref.
ST152
380-A
Tools
Needed:
1.1/Bin
4
Figure
3-12.
Boom
Adjustments
OM-1586
Page
8
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Miller SS-64M SWINGARC Owner's manual
- Category
- Welding System
- Type
- Owner's manual
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