Miller KF979925 Owner's manual

Miller

November

1995

Form:

OM-1586H

Effective

With

Serial

No.

KF979925

OWNERS

MANUAL



U

Read

and

follow

these

instructions

safety

blocks

carefully.

Have

only

trained

and

qualified

install,

operate,

or

service

this

unit.

and

all

persons

s~A

U

Give

this

manual

to

the

operator.

U

For

help,

call

your

distributor



Call

your

distributor

if

you

do

not

understand

U

or:

MILLER

Electric

Mfg.

Co.,

P.O.

Box

1079,

the

directions.



Appleton,

WI

54912

414-734-9821

SS-64M

(12)

And

(16)

Foot

Boom

Mounted

Wire

Feeder



Microprocessor

Controlled

Constant

Speed

Wire

Feeder



Multi-Power

Source

Compatible



For

GMAW,

GMAW-P,

And

FCAW

Welding

U

For

.023

To

1/8

in

(0.6

To

3.2

mm)

Wires



Standard

Wire

Feed

Speed

Of

50

To

780

pm

(1.3

To

19.8

mpm)



Programmable

Pulse

Weld

Parameters



Circuit

Breaker

Protected



For

Options

And

Accessories,

See

Rear

Cover

cover

5/94



ST-157

388

'

1995

MILLER

Electnc

Ml

g.Co.

PRINTED

IN

USA

MILLERS

TRUE

BLUETM

LIMITED

WARRANTY

Effective

January

1,1995

(Equipment

with

a

serial

number

preface

of

lCD

or

newer)

This

limited

warranty

supersedes

all

warranties

and

is

exclusive

wilh

no

other

guarantees

or

warranties

expressed

or

implied.

LIMITED

WARRANTY



Sub)ect

to

the

terms

and

conditions

below.

MILLER

Electric

Mfg.

Co..

Appleton,

Wisconsin,

warrants

to

its

original

retail

purchaser

that

new

MILLER

equipment

sold

aher

the

effective

date

of

this

limited

warranty

is

free

of

de

fects

in

matenal

and

workmanship

at

the

time

it

is

shipped

by

MILLER.

THIS

WAR

RANTY

IS

EXPRESSLY

IN

LIEU

OF

ALL

OTHER

WARRANTIES.

EXPRESS

OR

IMPLIED.

INCLUDING

THE

WARRANTIES

OF

MERCHANTABILITY

AND

FIT

NESS.

Within

the

warranty

periods

fisted

below.

MILLER

will

repair

or

replace

any

war

ranted

pans

or

components

that

fail

due

to

such

defects

in

material

or

workmanship.

MILLER

muat

be

notified

in

writing

within

thirty

(30)

days

of

such

defect

or

failure,

at

which

time

MILLER

will

provide

instructions

on

the

warranty

ciaim

procedures

to

be

followed.

MILLER

ahall

honor

warranty

claims

on

warranted

equipment

listed

below

in

the

event

of

such

a

failure

within

the

warranty

time

periods.

All

warranty

time

periods

stan

on

the

date

that

the

equipment

was

delivered

to

the

original

retail

purchaser,

or

one

year

after

the

equipment

is

sent

to

a

North

Amencan

distributor

or

eighteen

months

after

the

equipment

ia

sent

to

an

International

diatributor.

1.

5

Years

Parta

-3

Years

Labor



Original

main

power

rectifiers



fnveners

(input

and

output

rectifiers

only)

2.

3 Years



Parta

and

Labor



Transformer/Rectifier

Power

Sources



Plasma

Arc

Cuning

Power

Sources



Semi-Automatic

and

Automatic

Wire

Feeders



Inverter

Power

Suppiies



lnfellitiga



Robots

3.

2

Years



Parts

and

Labor



Engine

Driven

Welding

Generators

(NOTE:

Engines

are

warranted

separately

by

the

engine

manufacturer.)



Air

Compreasors

4.

t

YeerParta

and

Labor



Motor

Driven

Guns



Process

Controllers



IHPS Power

Sources



Water

Coolant

Systems



HFfjnita



Gnda



Spot

Welders



Load

Banks



SDX

Transformers



Running

Gear/Trailers



Plasma

Cuning

Torcries

(except

APT

ZIPCUT

&

PLAZCUT

Models)



Tecumseh

Engrnea

Deutz

Engines

(outside

North

Amanca)



FwId

Options

(NOTE:

Field

options

are

covered

under

True

BIueTM

for

the

remaining

warranty

period

of

the

product

they

are

installed

in,

or

for

a

minimum

of

one

year



whichever

is

greater.)

5.

6

Months



Bananas

ii

6.

90

Days



Parts

and

Labor



MIG

Guns/TI

G

Torches



APT,

ZIPCUT

&

PLAZCUT

Model

Plasma

Cuning

Torches



Remote

Controls



Accesaory

Kits



Replacement

Parta

MILLERS

True

BIueTM

Umited

Warranty

ahall

not

apply

to:

1.

Items

furnished

by

MILLER.

but

manufactured

by

others,

such

as

engines

or

trade

accessories.

These

items

are

covered

by

the

manufacturers

warranty.

if

any.

2.

Consumable

componenfa:

such

as

contact

tips.

cuning

nozzles,

confactora

and

relaya

or

pans

that

fail

due

to

norrriaf

wear.

3.

Equipment

that

has

been

modified

by

any

party

other

than

MILLER.

or

equip

ment

that

has

been

improperfy

installed,

improperly

operated

or

miaused

baaed

upon

industry

atandards.

or

equipment

which

has

not

had

reasonable

and

neceasary

maintenance,

or

equipment

which

has

been

used

for

operation

outside

of

the

specifications

for

the

equipment.

MILLER

PRODUCTS

ARE

INTENDED

FOR

PURCHASE

AND

USE

BY

COMMER

CIAL/INDUSTRIAL

USERS

AND

PERSONS

TRAINED

AND

EXPERIENCED

IN

THE

USE

AND

MAINTENANCE

OF

WELDING

EOUIPMENT.

In

the

event

of

a

warranty

claim

covered

by

this

warranty,

the

eaclusive

remedies

ahaf

I

be.

at

MILLERS

option:

(1)

repair:

or

(2)

replacement:

or.

where

authorized

in

writing

by

MILLER

in

appropriate

cases.

(3)

the

rsaaonable

coat

ot

repair

or

replace

rrient

at

an

authorized

MILLER

service

station:

or

(4)

payment

of

or

credit

for

the

pur

chase

price

(lens

reasonable

depreciation

based

upon

actual

use)

upon

retum

of

the

goods

at

customers

risk

and

expense.

MILLERS

option

of

repair

or

replacement

will

be

FOB.,

Factory

at

Appleton.

Wisconsin.

or

F.O.B.

ate

MILLER

authorized

ser

vice

facility

as

determined

by

MILLER.

Therefore

no

compenaation

or

reimburse

ment

for

transportation

costs

of

any

kind

will

be

allowed.

TO

THE

EXTENT

PERMITTED

BY

LAW,

THE

REMEDIES

PROVIDED

HEREIN

ARE

THE

SOLE

AND

EXCLUSIVE

REMEDIES.

IN

NO

EVENT

SHALL

MILLER

BE

LIABLE

FOR

DtRECT.

INDIRECT,

SPECIAL.

INCIDENTAL

OR

CONSEOUENTIAL

DAMAGES

(INCLUDING

LOSS

OF

PROFIT),

WHETHER

BASED

ON

CON

TRACt

TORT

OR

ANY

OTHER

LEGAL

THEORY.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND

ANY

IMPLIED

WAR

RANTY.

GUARANTY

OR

REPRESENTATION

AS

TO

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

OF

CONTRACT

TORT

OR

ANY

OTHER

LEGAL

THEORY

WHICH,

BUT

FOR

THIS

PROVISION,

MIGHT

ARISE

BY

IMPLICATION,

OPERATION

OF

LAW,

CUSTOM

OF

TRADE

OR

COURSE

OF

DEALING.

IN

CLUDING

ANY

IMPLIED

WARRANTY

OF

MERCHANTABILITY

OR

FITNESS

FOR

PARTICULAR

PURPOSE.

WITH

RESPECT

TO

ANY

AND

ALL

EOUIPMENT

FURNISHED

BY

MILLER

IS

EXCLUDED

AND

DISCLAIMED

BY

MILLER.

Some

statea

in

the

U.S.A.

do

not

allow

limitationa

of

how

long

en

implied

warranty

lasts,

or

the

exclusion

of

incidental,

indirect,

special

or

consequential

damages.

so

the

above

limitation

or

eaclusion

may

not

apply

to

you.

This

warranty

provides

spe

cific

legal

rights,

and

other

nghta

may

be

available,

but

may

vary

from

state

to

state.

In

Canada,

legislation

in

some

provinces

provides

for

certain

additional

warranties

or

remedies

other

than

as

stated

herein,

and

to

the

extent

that

they

may

not

be

waived,

the

Iimaations

and

exclusions

set

out

above

may

not

apply.

This

Limited

Warranty

provides

specific

legal

rights,

and

other

nghts

may

be

available,

but

may

<~,var~

from

province

to

province.

:I~I

RECEIVING-HANDLING

Before

unpaCk)ng

equipment,

check

carton

for

any

damage

(ha(

may

have

occurred

during

Shipmen(.

File

any

C)aims

for

loss

or

damage

with

the

delivering

carrier.

Assistance

(or

filing

or

settling

claims

may

be

obtained

(rom

distributor

and/or

equipment

manufacturers

Transportation

Department.

When

requesting

information

about

this

equipment,

always

provide

Model

Designation

and

Seria)

or

Style

Number.

Use

(he

following

spaces

to

record

Model

Designation

and

Serial

or

Style

Number

of

your

unit.

The

information

is

(ocaled

on

the

rating

label

or

nameplate.

Model

_________

Serial

or

Style

No.

Date

of

Purchase

:1~

I

miller

6195

ERRATA

SHEET

January

17,

1995

FORM:

OM-1586H

Use

above

FORM

number

when

ordering

extra

manuals.

After

this

manual

was

printed,

refinements

in

equipment

design

occurred.

This

sheet

lists

exceptions

to

data

appearing

later

in

this

manual.

CHANGES

TO

SECTION

16-

PARTS

LIST

Change

Parts

List

as

follows:

Part

Replaced

**

No.

With

Description

Quantity

089

032

....

179

201

..

LENS,

LED

green

(Eff

w/KG047132)

1

149

746

....

179

265

..

ADAPTER,

gun/feeder

LH

(Eff

w/KG047132)

1

149

527

....

179

263

..

COVER,

drive

roll

(Eff

w/KG047132)

1

149964

....

Deleted

..

Effw/KG047132

**First

digit

represents

page

no



digits

following

dash

represent

item

no.

BE

SURE

TO

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

PARTS.

80-45

83-31

83-36

83-40

ARC

WELDING

SAFETY

PRECAUTIONS

ELECTRIC

SHOCK

can

kill.

Touching

live

electrical

parts

can

cause

fatal

shocks

or

severe

bums.

The

electrode

and

work

circuit

is

electrically

live

whenever

the

output

is

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

is

on.

In

semiautomatic

or

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

or

improperly

grounded

equipment

is

a

hazard.

1.

Do

not

touch

live

electrical

parts.

2.

Wear

dry,

hole-free

insulating

gloves

and

body

protection.

3.

Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

or

covers

big

enough

to

prevent

any

physical

contact

with

the

work

or

ground.

4.

Disconnect

input

power

or

stop

engine

before

installing

or

servicing

this

equipment.

Lockoutltagout

input

power

according

to

OSHA

29

CFR

1910.147

(see

Safety

Standards).

5.

Properly

install

and

ground

this

equipment

according

to

its

Owners

Manual

and

national,

state,

and

local

codes.

6.

Always

verify

the

supply

ground

check

and

be

sure

that

input

Dower

cord

around

wire

is

orooertv

connected

to

around

ARC

WELDING

can

be

hazardous.

terminal

in

disconnect

box

or

that

cord

plug

is

connected

to

a

properly

grounded

receptacle

outlet.

7.

When

making

input

connections,

attach

proper

grounding

conductor

first



double-check

connections.

8.

Frequently

inspect

input

power

cord

for

damage

or

bare

wiring



replace

cord

immediately

it

damaged



bare

wiring

can

kill.

9.

Turn

off

all

equipment

when

not

in

use.

10.

Do

not

use

worn,

damaged,

undersized,

or

poorly

spliced

cables.

11.

Do

not

drape

cables

over

your

body.

12.

If

earth

grounding

of

the

workpiece

is

required,

ground

it

directly

with

a

separate

cable



do

not

use

work

clamp

or

work

cable.

13.

Do

not

touch

electrode

if

you

are

in

contact

with

the

work,

ground,

or

another

electrode

from

a

different

machine.

14.

Use

only

well-maintained

equipment.

Repair

or

replace

damaged

parts

at

once.

Maintain

unit

according

to

manual.

15.

Wear

a

safety

harness

if

working

above

floor

level.

16.

Keep

all

panels

and

covers

securely

in

place.

17.

Clamp

worK

cable

with

good

metal-to-metal

contact

to

workoiece

or

worktable

as

near

the

weld

as

oractical.

a

WARNING

PROTECT

YOURSELF

AND

OTHERS

FROM

POSSIBLE

SERIOUS

INJURY

OR

DEATH.

KEEP

CHILDREN

AWAY.

PACEMAKER

WEARERS

KEEP

AWAY

UNTIL

CONSULTING

YOUR

DOCTOR.

lnweiding,

as

in

most

jobs,

exposure

to

certain

hazards

occurs.

Welding

is

sate

when

precautions

are

taken.

The

safety

information

given

below

is

only

a

summary

of

the

more

complete

safety

information

that

will

be

found

in

the

Safety

Standards

listed

on

the

Read

and

follow

all

Safety

Standards.

HAVE

ALL

INSTALLATION,

OPERATION,

MAINTENANCE,

AND

REPAIR

WORK

PERFORMED

ONLY

BY

QUALIFIED

PEOPLE.

ARC

RAYS

can

burn

eyes

and

skin;

ARC

RAYS

NOISE

can

damage

hearing;

FLYING

~

SLAG

OR

SPARKS

can

injure

eyes.

protectyourface

and

eyeswhen

welding

orwatching

(see

ANSI

2.

Wear

a

welding

helmet

fitted

with

a

proper

shade

of

filter

to

Arc

rays

from

the

welding

process

produce

intense

Z49.1

and

Z87i

listed

in

Safety

Standards).

visible

and

invisible

(ultraviolet

and

infrared)

rays

that

3.

Wear

approved

safety

glasses

with

side

shields.

can

burn

eyes

and

skin.

Noise

from

some

processes

can

damage

hearing.

Chipping,

grinding,

and

welds

4.

Use

protective

screens

or

barriers

to

protect

others

from

flash



cooling

throw

off

pieces

of

metal

or

slag.

and

glare;

warn

others

not

to

watch

the

arc.

NOISE

5.

Wear

protective

clothing

made

from

durable,

flame-resistant

1.

Use

approved

ear

plugs

or

ear

muffs

if

noise

level

is

high.

material

(wool

and

leather)

and

foot

protection.

¶~

FUMES

AND

GASES

can

be

hazardous

5.

Work

in

a

confined

space

only

if

it

is

well

ventilated,

or

while

to

your

health.

weaflng

an

air-supplied

respirator.

Always

have

a

trained

Welding

produces

fumes

and

gases.

Breathing

these

watchperson

nearby.

Welding

fumes

and

gases

can

displace

air

and

lower

the

oxygen

level

causing

injury

or

death.

Be

sure

the

fumes

and

gases

can

be

hazardous

to

your

health.

breathing

air

is

safe.

6.

Do

not

weld

in

locations

near

degreasing,

cleaning,

or

spraying

1.

Keep

your

head

out

of

the

fumes.

Do

not

breathe

the

fumes.

operations.

The

heat

and

rays

of

the

arc

can

react

with

vapors

to

2.

If

inside,

ventilate

the

area

and/or

use

exhaust

at

the

arc

to

form

highly

toxic

and

irritating

gases.

remove

welding

fumes

and

gases.

7.

Do

not

weld

on

coated

metals,

such

as

galvanized,

lead,

or

3.

If

ventilation

is

poor,

use

an

approved

air-supplied

respirator.

cadmium

plated

steel,

unless

the

coating

is

removed

from

the

4.

Read

the

Material

Safety

Data

Sheets

(MSDS5)

and

the

weld

area,

the

area

is

well

ventilated,

and

if

necessary,

while

manufacturers

instruction

for

metals,

consumables,

coatings.

weaflng

an

air-supplied

respirator.

The

coatings

and

any

metals

cleaners,

and

degreasers.

containing

these

elements

can

give

off

toxic

fumes

if

welded.

CYLINDERS

can

explode

if

damaged.

4.

Never

drape

a

welding

torch

over

a

gas

cylinder.

Shielding

gas

cylinders

contain

gas

under

high

pressure.

If

damaged,

a

cylinder

can

explode.

Since

gas

cylinders

are

normally

part

of

the

welding

process,

be

sure

to

treat

them

carefully,

5.

6.

7.

Never

allow

a

welding

electrode

to

touch

any

cylinder.

Never

weld

on

a

pressurized

cylinder



explosion

will

result.

Use

only

correct

shielding

gas

cylinders,

regulators,

hoses,

and

fittings

designed

for

the

specilic

application;

maintain

them

and

associated

parts

in

good

condition.

1.

Protect

compressed

gas

cylinders

from

excessive

heat,

8.

Turn

face

away

from

valve

outlet

when

opening

cylinder

valve.

mechanical

shocks.

slag,

open

flames,

sparks,

and

arcs.

9.

Keep

protective

cap

in

place

over

valve

except

when

cylinder

is

2.

Install

cylinders

in

an

upright

position

by

securing

to

a

stationary

in

use

or

connected

for

use.

support

or

cylinder

rack

to

prevent

falling

or

tipping.

10.

Read

and

follow

instructions

on

compressed

gas

cylinders,

3.

Keep

cylinders

away

from

any

welding

or

other

electrical

circuits.

associatedequipment,andCGApubticationP-1

listed

in

Safety

Standards.

$rl1.1

2~94

WELDING

can

cause

fire

or

explosion.

Welding

on

closed

containers,

such

as

tanks,

drums,

or

pipes,

can

cause

them

to

blow

up.

Sparks

can

fly

off

from

the

welding

arc.

The

flying

sparks,

hot

workpiece.

and

hot

equipment

can

cause

fires

and

bums.

Accidental

contact

of

electrode

to

metal

objects

can

cause

sparks,

explosion,

overheating,

or

tire.

Check

and

be

sure

the

area

is

safe

before

doing

any

welding.

1.

Protect

yourself

and

others

from

flying

sparks

and

hot

metal.

2.

Do

not

weld

where

flying

sparks

can

strike

flammable

material.

3.

Remove

all

flammables

within

35

ft

(10.7

m)

of

the

welding

arc.

if

this

is

not

possible,

tightly

cover

them

with

approved

covers.

4.

Be

alert

that

welding

sparks

and

hot

materials

from

welding

can

easily

go

through

small

cracks

and

openings

to

adjacent

areas.

5.

Watch

for

fire,

and

keep

a

fire

extinguisher

nearby.

6.

Be

aware

that

welding

on

a

ceiling,

floor,

bulkhead,

or

partition

can

cause

tire

on

the

hidden

side.

7.

Do

not

weld

on

closed

containers

such

as

tanks,

drums,

or

pipes,

unless

they

are

properly

prepared

according

t0AWS

F4.

I

(see

Safety

Standards).

8.

Connect

work

cable

to

the

work

as

close

to

the

welding

area

as

practical

to

prevent

welding

current

from

traveling

long,

possibly

unknown

paths

and

causing

electric

shock

and

fire

hazards.

9.

Do

not

use

welder

to

thaw

frozen

pipes.

10.

Remove

stick

electrode

from

holder

or

cut

off

welding

wire

at

contact

tip

when

not

in

use.

11.

Wear

oil-free

protective

garments

such

as

leather

gloves,

heavy

shirt,

cuffless

trousers,

high

shoes,

and

a

cap.

12.

Remove

any

combustibles,

such

as

a

butane

lighter

or

matches.

from

your

person

before

doing

any

welding.

ENGINE

FUEL

can

cause

fire

or

explosion.

Engine

fuel

is

highly

flammable.

1.

Stop

engine

and

let

it

cool

off

before

checking

or

adding

fuel.

2.

Do

not

add

fuel

while

smoking

or

if

unit

is

near

any

sparks

or

open

flames.

ENGINES

can

be

hazardous.

1.

It

the

engine

is

warm

and

checking

is

needed,

follow

steps

2

and

3.

2.

Wear

safety

glasses

and

gloves

and

put

a

rag

over

cap.

3.

Turn

cap

slightly

and

let

pressure

escape

slowly

before

completely

removing

cap.

PRINCIPAL

SAFETY

STANDARDS

Safety

in

Welding

and

Cutting.

ANSI

Standard

Z49.

1,

from

American

Welding

Society,

550

N.W.

LeJeune

Rd.

Miami

FL

33126

Safety

and

Health

Standards.

OSHA

29

CFR

1910.

from

Superinten

dent

of

Documents.

U.S.

Government

Printing

Office.

Washington.

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

of

Containers

Thai

Ha

ye

Held

Haza

rdous

Substances,

Amen-

can

Welding

Society

Standard

AWS

F4.

1.

from

American

Welding

So

ciety,

550

NW.

LeJeune

Rd.

Miami,

FL

33126

National

Electrical

Code,

NFPA

Standard

70.

from

National

Fire

Pro

tection

Association,

Batlerymarch

Park.

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders.

CGA

Pamphlet

P-i.

from

Compressed

Gas

Association,

1235

Jefferson

Davis

High

way.

Suite

501.

Arlington.

VA

22202.

Code

for

Safety

in

Welding

and

Cutting,

GSA

Standard

Wi

17.2.

from

Canadian

Standards

Association.

Standards

Sales,

178

Rexdale

Bou

levard.

Rexdale.

Ontario,

Canada

M9W

iR3.

Safe

Practices

ForOccupationAnd

EducationalEye

And

Face

Prof

6

tion,

ANSI

Standard

Z87.i.

from

American

National

Standar

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

And

Welding

Processes,

NFPA

Standard

SIB,

from

National

Fire

Protection

Association,

Batterymarch

Park.

Qiiincy,

MA

02269.

a

WARNING~.

ENGINE

EXHAUST

GASES

can

kill.

1.

Use

equipment

outside

in

open,

well-ventilated

areas.

Engines

produce

harmful

exhaust

gases.

2.

If

used

in

a

closed

area,

vent

engine

exhaust

outside

and

away

from

any

building

air

intakes.

3.

Do

not

overfill

tank



allow

room

for

fuel

to

expand,

4.

Do

not

spill

fuel.

If

fuel

is

spilled,

clean

up

before

starting

engine.

Moving

parts,

Such

as

fans,

rotors,

and

belts

can

4

To

prevent

accidental

starting

during

servicing,

disconnect

~

MOVING

PARTS

can

cause

inlury.

3.

Have

only

qualified

people

remove

guards

or

covers

for

maintenance

and

troubleshooting

as

necessary.

cut

fingers

and

hands

and

catch

loose

clothing.

negative

()

battery

cable

from

battery.

5.

Keep

hands,

hair,

loose

clothing,

and

tools

away

from

moving

1.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

parts.

securely

in

place.

6.

Reinstall

panels

or

guards

and

close

doors

when

servicing

is

2.

Stop

eng

ne

before

installing

or

connecting

unit.

finished

and

before

starting

engine.

SPARKS

can

cause

BATTERY

GASES

1.

Always

wear

a

face

shield

when

working

on

a

battery.

TO

EXPLODE;

BATTERY

ACID

can

2.

Stop

engine

before

disconnecting

or

connecting

battery

burn

eyes

and

skin,

cables.

3.

Do

not

allow

tools

to

cause

sparks

when

working

on

a

battery.

4.

Do

not

use

welder

to

charge

batteries

or

jump

start

vehicles.

Batteries

contain

acid

and

generate

explosive

gases.

5.

Observe

correct

polarity

(+

and

)

on

batteries.

STEAM

AND

PRESSURIZED

HOT

COOLANT

can

burn

face,

eyes,

and

skin.

It

is

best

to

check

coolant

level

when

engine

is

cold

to

avoid

scalding.

srl.11

2/94

CONSIGNES

DE

SECURITE

POUR

LE

SOUDAGE

A

LARC

UN

CHOC

ELECTRIQUE

peut

tuer.

Un

simple

contact

avec

des

piŁces

Ølectnques

pout

provoquer

une

electrocution

ou

des

blessures

graves.

LØtectrode

et

to

circuit

de

soudage

soft

sous

tension

dOs

que

Iappareil

est

sur

ON.

Le

circuit

dentrØe

et

tes

circuits

intemes

do

lappareil

sont

egatement

sous

tension

a

ce

moment.t.

En

soudage

semi-automatique

ou

automatique,

le

lii,

te

dOvidoir.

le

logement

des

galets

dentrainement

et

les

piŁces

mŁtalliques

en

contact

avec

le

fit

de

soudage

sont

sous

tension.

Des

matOflels

mal

instatles

ou

mat

mis

a

Ia

terre

prØsentent

un

danger.

1.

Ne

jamais

toucher

los

piŁces

Ølectriques

sous

tension.

2.

Porter

des

gants

et

des

vØternents

do

protection

secs

ne

comportant

pas

de

trous.

3.

Sisoler

de

Ia

piŁce

of

do

Ia

terre

au

moyen

do

tapis

ou

dautres

moyens

isolants

suffisamment

grands

pour

empØcher

to

contact

physique

Øventuel

avec

Ia

piŁce

ou

Ia

terre.

4.

Couper

lalimentation

ou

arrOter

Is

moteur

avant

de

procŁder

Ł

installation,

a

Ia

reparation

ou

a

lentretien

do

lappareil.

DØverrouiller

Ialimentation

solon

Ia

norrne

OSHA

29

CFR

1910.147

(voir

normes

de

sŁcuflte).

5.

Installer

et

mettre

a

Ia

terre

correctement

cet

appareil

conformOment

a

son

manuel

dutilisation

et

au

codes

nationaux,

provinciaux

St

municipaux.

6.

Toujours

verifier

Ia

terre

du

cordon

dalimentation



Verifier

et

sassurer

cue

to

fit

do

terre

du

cordon

datirnentation

est

bier,

LE

SOUDAGE

A

LARC

peut

Œtre

dangereux.

raccordA

a

Ia

borne

do

terre

du

sectionneur

ou

que

Ia

fiche

du

cordon

est

raccordØe

a

une

pnse

correctement

mise

a

Ia

terre.

7.

En

effectuant

Ies

raccordements

dentrØe

fixer

dabord

Is

conducteur

do

miss

a

Ia

terre

appropflØ

et

contre-vØrifier

les

connexions.

8.

Verifier

frequemment

le

cordon

dalimentation

pour

voir

sli

nest

pas

endommage

ou

dØnudO



remplacer

Ie

cordon

immŁdiaternent

siI

est

endommage



un

cable

dOnudØ

pout

provoquer

une

electrocution.

9.

Mettre

lappareit

hors

tension

quand

on

ne

Iutilise

pas.

10.

Ne

pas

utilisar

des

cables

uses.

endommages,

do

grosseur

insult

isante

ou

mat

ØpissOs.

11.

Ne

pas

enrouter

los

cables

autour

du

corps.

12.

Si

Ia

piŁce

soudOe

doit

Otre

miss

ala

terre,

lo

faire

directement

avec

un

cable

distinct



ne

pas

utiliser

Is

connecteur

do

piŁce

ou

Is

cable

de

retour.

13.

Ne

pas

toucher

IØlectrode

quand

on

est

en

contact

avec

Ia

piŁce,

Ia

terre

ou

une

electrode

provenant

dune

autre

machine.

14.

Nutiliser

quun

materiel

en

bon

Øtat.

Reparer

ou

romplacer

sur-Ie-champ

los

piŁces

endommagOes.

Entretenir

Iappareil

conforrnØment

a

ce

manuel.

15.

Porter

un

hamais

de

securitŁ

quand

on

travaille

en

hauteur.

16.

Maintenir

solidement

en

place

bus

los

panneaux

ot

capots.

17.

Fixer

Ie

cable

de

retour

do

facon

a

obtenir

un

bon

contact

mŁtal-mØtal

avec

Ia

piŁce

a

souderou

Ia

table

de

travail.

10

plus

prOs

possibte

do

Ia

soudure.

a.

MISE

EN

GARDE

SE

PROTEGER

ET

PROTEGER

LES

AUTRES

CONTRE

LES

BLESSURES

GRAVES

VOIRE

MORTELLES.

TENIR

LES

ENFANTS

A

LECART.

LES

PERSONNES

QUI

PORTENT

UN

ST1MULATEUR

CARDIAQUE

NE

DOIVENT

PAS

NON

PLUS

SAPPROCHER

DU

POSTE

DE

SOUDAGE,

A

MOINS

DAVOIR

CONSULTE

UN

MEDECIN.

Le

soudage,

comme

Ia

plupart

des

travaux,

prØsente

certains

dangers.

Par

contre,

18

soudage

peut

Łtre

etfectuØ

err

toute

sØcurilØ

quand

on

prend

los

mesures

qui

simposent.

Los

consignes

do

sŁcuritŁ

donnOes

ci-aprŁs

ne

font

quo

rŁsumer

Iintormatiori

contenuo

dans

los

normes

do

sŁcuritO

OnumŁrŁes

a

Ia

page

suivante.

Lire

01

respecter

toutes

ces

nornres

de

sØcuritØ.

LINSTALLATION,

LUTILISA11ON,

LENTRETlEN

ET

LES

REPARATIONS

NE

DOIVENT

ETRE

CONFIES

ouA

DES

PERSONNES

QUALIFIEES

LE

RAVONNEMENT

DE

LARC

peut

brler

les

RAVONNEMENT

DE

LARC

yeux

et

Ia

peau.

Le

BRUIT

peut

endommager

~

IouIe;

les

PROJECTIONS

DE

LAITIER

OU

LES

ETINCELLES

peuvent

blesser

lee

yeux.

2.

Porter

un

masque

a

serre-tŒte

muni

dun

verre

filtrant

do

nuance

appropriØe

pour

protØger

le

visage

et

les

yeux

quand

on

soude

ou

Larc

do

soudage

produrt

des

rayons

visibles

et

invisibles

observe

Ia

travail

do

soudage

(voir

los

normes

ANSI

Z49.

1

01

Z87.

1

intensos

(uhraviolets

et

infrarouges)

qui

peuvent

brUtor

donnŁcs

~

rubnque

Pnncipales

normes

do

sOcufltØ).

les

yeux

01

Ia

peau.

Le

bruit

produit

par

certains

procOdOs

pout

endommager

louIe.

Des

projections

do

metal

ou

do

3.

Porter

des

lunettes

de

sOcufltO

approuvØes

avec

Øcrans

latOraux.

laitior

sont

produites

par

le

piquage,

le

meulage

ou

10

refroidissement

des

soudures.

4.

Utitiser

des

paravents

ou

des

barflŁres

do

protection

pour

protOger

les

personnes

a

proximitØ

contre

las

coups

darc

at

lØblouissement;

BRUIT

avertir

les

autres

personnes

do

no

pas

regarder

Iarc.

1.

Utiliser

dos

bouche-oroilles

ou

des

serre-tØte

antibruit

approuvOs

Si

5.

Porter

des

vØtements

do

protection

en

tissu

ignifuge

durablo

(lamb

et

to

niveau

do

bruit

est

ØlevØ.

cuir)

01

dos

chaussures

do

sŁcuntO.

LES

VAPEURS

ET LES

FUMEES

peuvent

Œtre

5.

Ne

travailler

dans

un

espace

confine

que

sil

est

bien

ventilO,

ou

en

~(

~

dangereuses

pour

Ia

sante.

portantunapparoilrespiratoireadductiondairpur.

DemanderAun

obsorvatour

ayant

reu

Ia

bonno

formation

do

toujours

so

tenir

a

~

Le

soudage

produit

des

vapeurs

et

des

tumŁes

quil

OSt

proximitO.

Les

vapeurs

01

tumees

de

soudage

pouvent

dØplacer

lair

-

dangeroux

do

respirer.

et

abaisser

10

niveau

doxygŁne

0!

causerdes

blessuros

graves

voire

mortelles.

Sassuror

quo

lair

est

propre

a

Ia

rospiration.

1.

Garder

Ia

tŒte

a

loxtØnour

des

vapeurs

et

des

tumØes

et

ne

pas

los

6.

Ne

pas

soudor

a

proximitØ

dopØrations

do

degraissage.

do

rospirer.

nettoyago

ou

do

pulvensation.

La

chalour

et

los

rayons

do

Iarc

peuvont

rOagir

avec

las

vapeurs

pour

former

des

gaz

hautoment

2.

A

lrntØrieur.

ventiler

le

posts

de

travail

ou

utitiser

un

dispositif

place

toxiques

ot

irritants.

au

nivoau

do

larc

pour

Øvacuer

los

vapeurs

et

tumees

de

soudage.

7.

No

pas

soudor

sur

des

mAtaux

revOtus

commo

lacier

galvanisŁ.

au

3.

Si

Ia

ventilation

ost

rnauvaise,

utiluser

un

appareil

respuratoire

a

plomboucadmiØmoinsquolapiŁcenaitØteentiŁrementdcapŁc.

adduction

dair

pur

approuvØ.

quo

10

poste

do

travail

Soit

bion

ventulŁ.

Sil

y

a

lieu

porter

un

apparoil

4.

Consulter

los

fiches

signaltiques

01

los

consignos

du

tabncant

rospiratoireaadductiondairpur.

LosrevŁtementsotlesmetauxqui

relatives

au

mØtaux,

produits

dapport.

revØlements.

nettoyanls

01

conttennentdetelsŁlØmentspeuventdegagordesvapourstoxiques

degraissarits.

lors

du

soudaga.

LES

BOUTEILLES

peuvent

exploser

si

elles

4.

Ne

jamais

poser

un

chalumeau

soudour

sur

une

boutoille

do

gaz.

;~-

Les

boutoilles

contenant

des

gaz

do

protection

sont

a

6.

Ne

jamais

soudor

sur

une

bouteillo

sous

pressuon

elle

exploserait.

sont

endommagees.

5.

No

jamais

laisser

uno

electrode

do

soudage

toucher

uno

boutoille.

z.

haute

prossion.

Une

bouteillo

endommagØe

pout

7.

Nutiliser

quo

dos

bouleilles

do

gaz

Ce

orotectuorl.

dos

dØtendours,

~.

explosor.

Etant

donnØ

quo

los

boutoillos

do

gaz

font

des

tuyaux

souples

at

dos

raccords

appropries

concus

pour

~

norrnalemorrt

partle

du

materiel

de

soudago,

los

trailer

lapplicatuon

partuculiŁre:

conserver

ces

matØriels

et

leurs

piŁces

en

avec

10

plus

grand

soun.

bon

eta!.

1.

ProtØgor

Ies

bouteilles

de

gaz

compnm

contro

Ia

chaleur

intense,

8.

Eloigner

Ia

visage

do

Ia

sortie

du

robinet

do

Ia

boutoille

quand

on

los

chocs,

le

laduer,

los

flammes

flues,

los

Øtincolles

at

arc.

louvre.

2.

Placer

es

bouteillos

a

Ia

verticalo

on

les

tixant

a

un

support

fixe

ou

a

9.

Replacer

10

chapeau

sur

Ia

bouteiUe

aprŁs

utilisation,

un

chariot

pour

Øvi!er

quolleS

no

tombent

ou

ne

basculent.

10.

Lire

et

suivre

es

consugnes

relatives

aux

bouteilles

de

gaz

compflmO.

3.

Tenir

los

bouteilles

a

lØcart

du

posts

do

soudage

ou

dautres

circuits

au

materiel

connexe

ainsi

quo

Ia

publication

P-I

de

Ia

CGA

donnØe

Ølectriques.

sous

Ia

rubnqus

Pnncipales

normes

do

secunt.

811.1.1

2~94

6.

Be

aware

that

welding

on

a

ceiling,

floor,

bulkhead,

or

partition

can

cause

fire

on

the

hidden

side.

7.

Do

not

weld

on

closed

containers

such

as

tanks,

drums,

or

pipes,

unless

they

are

properly

prepared

according

t0AWS

F4.

I

(see

Safety

Standards).

8.

Connect

work

cable

to

the

work

as

close

to

the

welding

area

as

practical

to

prevent

welding

current

from

traveling

long,

possibly

unknown

paths

and

causing

electric

shock

and

fire

hazards.

9.

Do

not

use

welder

to

thaw

frozen

pipes.

10.

Remove

stick

electrode

from

holder

or

cut

off

welding

wire

at

contact

tip

when

not

in

use.

11.

Wear

oil-free

protective

garments

such

as

leather

gloves,

heavy

shirt,

cuffless

trousers,

high

shoes,

and

a

cap.

12.

Remove

any

combustibles,

such

as

a

butane

lighteror

matches,

from

your

person

before

doing

any

welding.

parts.

6.

Reinstall

panels

or

guards

and

close

doors

when

servicing

is

finished

and

before

starting

engine.

PRINCIPAL

SAFETY

STANDARDS

Safety

in

We/ding

and

Cutting.

ANSI

Standard

Z49.

1,

from

American

Welding

Society,

550

N.W.

Lejeune

Rd.

Miami

FL

33126

Safety

and

Health

Standards.

OSHA

29

CFR

1910,

from

Superinten

dent

of

Documents.

U.S.

Government

Printing

Office.

Washington,

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances.

Ameri

can

Welding

Society

Standard

AWS

F4.1

from

American

Welding

So

ciety,

550

NW.

LeJeune

Ad,

Miami,

FL

33126

National

Electrical

Code,

NFPA

Standard

70,

from

National

Fire

Pro

tection

Association,

Batterymarch

Park.

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders.

CGA

Pamphlet

P-I.

trom

Compressed

Gas

Association,

1235

Jefferson

Davis

High

way.

Suite

501.

Arlington,

VA

22202.

Code

for

Safety

in

Welding

and

Cutting,

CSA

Standard

Wi

17.2,

from

Canadian

Standards

Association.

Standards

Sales.

178

Rexdale

Bou

levard.

Rexdale.

Ontario.

Canada

M9W

iR3.

Safe

Practices

For

Occupation

And

EducationalEye

And

Face

Prot~

tion,

ANSI

Standard

Z87.1.

from

American

National

Standat

Institute,

1430

Broadway.

New

York,

NY

10018.

Cutting

And

Welding

Processes.

NFPA

Standard

51B.

from

National

Fire

Protection

Association,

Batterymarch

Park.

Quincy,

MA

02269.

WELDING

can

cause

fire

or

explosion.

Welding

on

closed

containers,

such

as

tanks,

drums,

or

pipes,

can

cause

them

to

blow

up.

Sparks

can

fly

off

from

the

welding

arc.

The

flying

sparks,

hot

workpiece,

and

hot

equipment

can

cause

tires

and

burns.

Accidental

contact

of

electrode

to

metal

objects

can

cause

sparks,

explosion,

overheating,

or

tire.

Check

and

be

sure

the

area

is

safe

before

doing

any

welding.

1.

Protect

yourself

and

others

from

flying

sparks

and

hot

metal.

2.

Do

not

weld

where

flying

sparks

can

strike

flammable

material.

3.

Remove

all

flammables

within

35

ft

(10.7

m)

of

the

welding

arc.

If

this

is

not

possible,

tightly

cover

them

with

approved

covers.

4.

Be

alert

that

welding

sparks

and

hot

materials

from

welding

can

easily

go

through

small

cracks

and

openings

to

adjacent

areas.

5.

Watch

for

fire,

and

keep

a

fire

extinguisher

nearby.

a

WARNING.

ENGINES

can

be

hazardous.

j

ENGINE

EXHAUST

GASES

can

kIll.

1.

Use

equipment

outside

in

open,

well-ventilated

areas.

Engines

produce

harmful

exhaust

gases.

2.

If

used

in

a

closed

area,

vent

engine

exhaust

outside

and

away

from

any

building

air

intakes.

r

~

ENGINE

FUEL

can

cause

fire

or

explosion.

Engine

fuel

is

highly

flammable.

3.

4.

Do

not

overfill

tan

Do

not

spill

fuel.

engine.

k



allow

room

to

If

fuel

is

spilled,

r

fuel

to

expand.

clean

up

before

starting

1.

Stop

engine

and

let

it

cool

off

before

checking

or

adding

fuel.

2.

Do

not

add

fuel

while

smoking

or

if

unit

is

near

any

sparks

or

open

flames.

MOVING

PARTS

can

cause

Injury.

Moving

parts,

such

as

fans,

rotors,

and

belts

can

cut

fingers

and

hands

and

catch

loose

clothing.

1.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

in

place.

2.

Stop

engine

before

installing

or

connecting

unit.

3.

Have

only

quahfied

people

remove

guards

or

covers

for

maintenance

and

troubleshooting

as

necessary.

4.

To

prevent

accidental

starting

during

servicing,

disconnect

negative

()

battery

cable

from

battery.

5.

Keep

hands,

hair,

loose

clothing,

and

tools

away

from

moving

SPARKS

can

cause

BATTERY

GASES

1.

Always

wear

a

face

shield

when

working

on

a

battery.

TO

EXPLODE;

BATTERY

ACID

can

2.

Stop

engine

before

disconnecting

or

connecting

battery

burn

eyes

and

skin,

cables.

3.

Do

not

allow

tools

to

cause

sparks

when

working

on

a

battery.

Batteries

contain

acid

and

generate

explosive

4.

Do

not

use

welder

to

charge

batteries

or

jump

start

vehicles.

gases.

5.

Observe

correct

polarity

(+

and

)

on

batteries.

STEAM

AND

PRESSURIZED

HOT

1.

If

the

engine

is

warm

and

checking

is

needed,

follow

steps

2

COOLANT

can

burn

face,

eyes,

and

3.

skin.

2.

Wear

safety

glasses

and

gloves

and

put

a

rag

over

cap.

It

is

best

to

check

coolant

level

when

engine

is

cold

3.

Turn

cap

slightly

and

let

pressure

escape

slowly

before

to

avoid

scalding.

completely

removing

cap.

sr1.1.1

2t94

EMF

INFORMATION

TABLE

OF

CONTENTS

SECTION

1

-

SAFETY

INFORMATION

1

SECTION

2

SPECIFICATIONS

1

SECTION

3

INSTALLATION

3-1.

Equipment

Connection

Diagram

3-2.

Installing

Swivel

Into

Pipe

Post

3-3.

Installing

Boom

And

Reel

Support

3-4.

Installing

Wire

Guide

Extension

3-5.

Wire

Guide

And

Drive

Roll

Installation

3-6.

Welding

Gun

Connections

3-7.

Wire

Feed

Motor

And

Gas

Control

Connections

3-8.

Control

Connections

3-9.

Shielding

Gas

And

Weld

Cable

Connections

3-10.

Removing

Safety

Collar

And

Adjusting

Boom

3-11.

Welding

Wire

Installation

3-12.

Motor

Start

Control

3-13.

Adjusting

Control

Tilt

Bracket

3-14.

Threading

Welding

Wire

SECTION

4

GLOSSARY

13

SECTION

5-

OPERATION

5-1.

Front

Panel

Controls

5-2.

Side

Panel

Controls

5-3.

Rear

Panel

Controls

5-4.

Setting

Switches

On

450

Ampere

Inverter

Model

Welding

Power

Source

SECTION

6

STEPPING

THROUGH

THE

MICROPROCESSOR

CONTROLS

6-1.

Front

Panel

Microprocessor

Controls

6-2.

Side

Panel

Microprocessor

Push

Buttons

SECTION

7

STANDARD

PULSE

WELDING

PROGRAMS

25

SECTION

8

GETTING

STARTED

34

8-1.

Welding

With

Only

Front

Panel

Controls

35

8-2.

Setting

Sequence

Pulse

Welding

Parameters

On

Side

Panel

Display

36

OM-1586H

-

11/95

NOTE

The

following

is

a

quotation

from

the

General

Conclusions

Section

of

the

U.S.

Congress,

Office

of

Technology

Assessment,

Biological

Effects

of

Power

Frequency

Electric

&

Magnetic

Fields



Background

Paper,

OTA-BP-E-53

(Washington,

DC:

U.S.

Government

Printing

Office,

May

1989):

~.

.

there

is

now

a

very

large

volume

of

scientific

findings

based

on

experiments

at

the

cellular

level

and

from

studies

with

animals

and

people

which

clearly

establish

that

low

frequency

magnetic

fields

can

interact

with,

and

produce

changes

in,

biological

systems.

While

most

of

this

work

is

of

very

high

quality,

the

results

are

complex.

Current

scientific

understanding

does

not

yet

allow

us

to

interpret

the

evidence

in

a

single

coherent

framework.

Even

more

frustrating,

it

does

not

yet

allow

us

to

draw

definite

conclusions

about

questions

of

possible

risk

or

to

offer

clear

science-based

advice

on

strategies

to

minimize

or

avoid

potential

risks.

Considerations

About

Welding

And

The

Effects

Of

Low

Frequency

Electric

And

Magnetic

Fields

To

reduce

magnetic

fields

in

the

workplace,

use

the

following

procedures:

1.

Keep

cables

close

together

by

twisting

or

taping

them.

2.

Arrange

cables

to

one

side

and

away

from

the

operator.

3.

Do

not

coil

or

drape

cables

around

the

body.

4.

Keep

welding

power

source

and

cables

as

far

away

as

practical.

5.

Connect

work

clamp

to

workpiece

as

close

to

the

weld

as

possible.

About

Pacemakers:

The

above

procedures

are

among

those

also

normally

recommended

for

pacemaker

wearers.

Consult

your

doctor

for

complete

information.

2

3

4

5

6

7

8

9

10

11

15

16

18

19

20

22

LE

SOUDAGE

peut

causer

un

incendie

ou

une

explosion.

Ne

pas

souder

sur

des

recipients

fermCs

comme

des

reservoirs,

des

fUts

ou

des

tuyaux

its

peuvent

exploser.

Larc

de

soudage

peut

produire

des

Øtincelles.

Des

Øtincelles,

une

piŁce

chaude

St

Ufl

matOflel

chaud

peuvent

provoguer

des

incendies

St

des

blessures.

Le

contact

accidentel

de

ldlectrode

sur

des

objets

mØtatliques

peut

produire

des

Øtincelles,

iexplosion,

Ia

surchaufte

ou

un

incendie.

Sassurer

que

te

lieu

ne

presentS

pas

da

danger

avant

deftectuer

is

soudage.

1.

Se

protØgeretprotØgerles

personnes

a

proximitØ

des

Øtincelles

et

du

metal

chaud.

2.

Ne

pas

souder

dans

un

endroit

oC~

les

Ctincelles

peuvent

alteindre

des

matØnaux

inflammables.

3.

Enlevertoutes

las

matiŁres

inflammables

dans

un

rayon

de

moms

de

10

m

de

arc.

Si

cela

nest

pas

possible,

bien

les

recouvflren

utilisant

des

bches

approuvees.

4.

Prendre

garde

que

las

Øtincelles

sties

projections

ne

pºnØtrent

dans

des

zones

adjacentes

en

sinfiltrant

dans

des

petites

fissures

St

ouvertures.

5.

Prendre

garde

aux

incendies

et

toujours

avoir

un

extincteur

a

proximitØ.

6.

Se

rappelergue

si

lon

soude

sur

un

plafond,

un

plancher,

une

cloison

ou

autre,

le

teu

peut

prendre

de

lautre

ctO.

7.

Ne

pas

souder

sur

des

recipients

lermOs

comma

des

reservoirs,

des

tOts

ou

des

tuyaux

a

mains

quils

ne

soient

prØparØs

de

faon

appropnØe

conforrnOment

ala

norms

F4.

1

de

lAWS

(voir

Ia

rubflque

Pnncupales

norrnes

de

sØcurftO).

8.

Raccorder

Is

cable

tie

retour

a

Ia

piŁce,

le

plus

prŁs

possible

de

Ia

zone

tie

soudage,

pour

empOcher

gus

le

courant

tie

soudage

ne

suive

une

trajectoire

longue

et

Oventuellement

inconnue

et

quil

ne

provoque

des

nsques

dØlectrocution

et

dincendie.

9.

Ne

pas

utiliser

le

chalumeau

soudeur

pour

dOgeler

des

tuyaux.

10.

Enlever

lØlectrode

enrobOe

du

paris-electrode

ou

couper

le

flu

de

soudage

au

ras

du

bec

contact

quand

on

ne

lutilise

pas.

11.

Porter

des

vŒtements

de

protection

non

huileux

comma

des

gants

en

cuir,

une

chemise

Øpaisse,

des

pantalons

sans

revers,

des

chaussures

montantes

St

un

casque.

12.

Ne

pas

porter

des

matiŁres

combustibles

sur

soi

comme

un

bnquet

a

qaz

ou

des

allumettes

quand

on

soude.

,1.l

~

LE

CARBURANT

peut

provoquer

Un

incendie

ou une

explosion.

Le

carburant

est

hautement

inflammable.

1.

ArrŒter

Is

moteur

et

Is

laisser

refroidir

avant

de

vCflfier

le

niveau

tie

carburant

ou

de

refaire

le

plain.

LES

PI¨CES

EN

MOUVEMENT

peuvent

causer

des

blessures.

Les

piŁces

en

mouvement

comme

les

ventilateurs.

les

rotors

Sties

courroies

peuvent

coupar

les

doigts

Sties

mains

St

happer

les

vØtements

amples.

1.

Sassurer

qua

las

portes,

los

panneaux,

los

capots

et

les

protecteurs

sont

bien

fermØs

et

bien

a

leur

place.

2.

ArrŁter

le

rnoteur

avant

tie

mettre

en

place

ou

do

raccorder

un

LES

ETINCELLES

peuvent

faire

EXPLOSER

LE

GAZ

DES

BATrERIES;

LELECTROLYTE

peut

brUler

Ia

peau

sties

yeux.

Las

batteries

contiennent

un

produit

acidS

et

degagent

des

vapeurs

explosives.

ioler

Un

cran

facial

Quanti

on

travaille

sur

une

battene.

2.

Ne

pas

turner

en

faisant

le

plein

ou

Si

lappareil

se

trouve

a

proximitO

dØtincellSs

ou

tie

ftarnmes

flues.

3.

Ne

pas

remplir

le

rOse,voir

a

ras

bord

prØvoir

tie

lespace

pour

Ia

dilatation

du

combustible.

4.

Ne

pas

renverser

du

carburant.

Si

on

renverse

du

carburant,

nettoyer

les

Iieux

avant

de

fairs

dØmarrer

to

moteur.

3.

Seules

des

personnes

quauifiees

doivent

dØmonter

las

protecteurs

ou

los

capots

pour

faire

lentretien

ou

les

reparations

nØcessaires.

4.

Pour

ampOcher

un

dØmarrage

accidentel

dun

systŁme

pendant

lentretien

ou

les

reparations.

dØbrancher

Is

cable

negatif

()

de

Ia

battens.

5.

Eloigner

los

mains.

los

Cheveux.

les

vØtements

amples

sties

outils

des

piŁces

en

mouvsment.

6.

Replacer

les

capots

ou

les

protecteurs

et

retemier

les

portes

une

tois

lentretien

sties

reparations

terminOs

et

avant

de

faire

dØmarrer

IS

moteur.

2.

ArrCter

IS

moteur

avant

tie

brancher

ou

tie

dØbrancher

les

cables

tie

Ia

battefle.

3.

Ne

pas

faire

des

Øtmnceltes

avec

los

otils

quand

on

travaille

sur

une

battofle.

4.

Ne

pas

utiliser

Ia

source

de

courant

do

soudage

pour

charger

los

battefles

ou

pour

faire

dØmarrer

un

vØhicule.

5.

Ne

pas

intervertir

Ia

polafltO

ties

batteries.

a.

MISE

EN

GARDE

LES

MOTEURS

peuvent

presenter

un

danger.

LES

GAZ

DECHAPPEMENT

DES

MOTEURS

1.

Utiliser

to

materiel

a

lexlØneur,

clans

des

heux

ouverts

et

bien

peuvent

Øtre

mortels.

ventilØs.

Les

moteurs

produisent

des

gaz

dechapp

ement

noots.

2.

Si

on

utiiise

un

moteur

clans

un

local

fermO,

dechappement

~

IextØneur

St

loin

ties

phses

dai

Øvacuer

les

gaz

r

du

btiment.

1.

Toujours

I

.

&

~.

~

jJJ~JJ

LA

VAPEUR

El

LE

-

LIQUIDE

DE

REFROIDISSEMENT

BRULANT

SOUS

PRESS1ON

peuvent

brler

Ia

peau

et

les

yeux.

II

vaut

mieux

verifier

Is

niveau

du

liquidS

tie

ref

roidissement

quand

Ia

moteur

est

froid

atm

d

Øviter

les

brCilures.

1.

2.

3.

Si

Ion

doit

vØflfier

is

niveau

quand

le

rnoteur

est

chauti.

suivre

las

Øtapes

2

St

3.

Porter

des

lunettes

de

sOcuritØ

St

ties

gants

et

placer

un

chiffon

sur

Is

bouchon.

Toumer

lontement

IS

bouchon

St

laisser

Ia

pressiori

sBchapper

lentement

avant

donlever

complŁtement

Ia

bouchon.

PRINCIPALES

NORMES

DE

SECURITE

Safety

in

Welding

and

Cutting,

norms

ANSI

Z49.

1,

de

lAmencan

Welding

Safe

Handling

of

Compressed

Gases

in

Cylinders,

CGA

Pamphlet

P-i,

de

Society.

550

NW.

Lejouno

Rd.

Miami

FL

33126

Ia

Compressed

Gas

Association.

1235

Jefferson

Davis

Highway,

Suite

501.

Arlington,

VA

22202.

Safety

and

Health

Sandards.

OSHA

29

CFR

1910,

tiu

Supenntendent

of

Regies

de

sØcunfd

en

soudage.

coupage

ef

procØdes

connexes,

norms

Documents,

U.S.

Government

Pnnting

Office,

Washington.

D.C.

20402.

CSA

W117.2,

tie

IAssociation

canadienne

tie

nomialisation,

vento

tie

normes.

178

Rexdale

Boulevard.

Roxdale

(Ontaflo)

Canada

M9W

1

R3.

Recommended

Safe

Practice

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances,

norms

AWS

F4.1.

Safe

Practices

For

Occupation

And

Educational

Eye

And

Face

Protection,

do

lAmencan

Welding

Society.

550

N.W.

Lejeune

Rd.

Miami

FL

33126

norma

ANSI

Z87.1.

tie

IAmarican

National

Standards

Institute.

1430

Broadway,

New

York.

NY

10018.

National

Electncal

Code.

NFPA

Standard

70.

do

Ia

National

Fire

Protection

Cutting

and

Welding

Processes.

norme

NFPA

516,

tie

Ia

National

Firr

Association.

Batlerymarch

Park,

Quincy,

MA

02269.

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

sF11.1

2/94

SECTION

1

-

SAFETY

INFORMATION

modli

2/93

1

Safety

Alert

Symbol

1

2

~

~!A!L

:1~II~eI

~

ELECTRIC

SHOCK

can

kllJ~



Do

not

touch

live

electrical

parts.



Disconnect

Input

power

betore

installing

or

servicing.

5

NOTE

~

Turn

Off

switch

wh

2

\



MOVING

PARTS

can

Injure.

I

~



Keep

away

tram

moving

parts.

I

S

Keep

all

panels

and

covers

closed

I

when

operating.

I

2

Signal

Word

WARNING

means

possible

death

or

serious

injury

can

happen.

injury

or

equipment

damage

can

CAUTION

means

possible

minor

happen.

3

Statement

Of

Hazard

And

Result

4

Safety

Instructions

To

Avoid

Hazard

5

Hazard

Symbol

(If

Available)

6

Safety

Banner

Read

safety

blocks

for

each

sym

bol

shown.

7

NOTE

Special

instructions

for

best

oper

ation

SAFETY

BLOCKS

at

start

of

Section

3-1

before

proceeding.

en

using

high

frequency.

6



Read

all

safety

messages

throughout

this

manual.

-



Obey

all

safety

messages

to

avoid

injury.



Learn

the

meaning

of

WARNING

and

CAUTION.

FIgure

1-1.

Safety

Information

SECTION

2

SPECIFICATIONS

Table

2-1.

Wire

Feeder

Specification

Description

Type

Of

Input

Power

From

Welding

Power

Source

Single-Phase

24

Volts

AC,

10

Amperes,

50/60

Hertz

.

Maximum

Weld

Circuit

Rating

100

Volts,

750

Amperes,

100%

Duty

Cycle

Welding

Power

Source

Type

Constant

Voltage

(CV)

DC,

With

Contactor

For

GMAW

Welding

Constant

Current

(CC)

DC.

With

Contactor

For

GMAW-P

Welding

Wire

Feed

Speed

Range

Standard:

50

To

780

ipm

(1.3

To

19.8

mpm)

High

Speed:

92

To

1435

pm

(2.3

To

36.5

mpm)

Wire

Diameter

Range

.023

To

1/8

in

(0.6

To

3.2

mm)

Welding

Process

Gas

Metal

Arc

(GMAW),

Gas

Metal

Arc

-

Pulse

(GMAW-P),

Flux

Cored

Arc

Welding

(FCAW)

Input

Power

Cord

Maximum

Height

With

4

ft

(1.2

m)

Post

10

ft

(3.1

m)

12

ft

(3.7

m)

Boom

16

ft

(4.9

m)

Boom

17

ft

(5.2

m)

21

ft

(6.4

m)

Weight

Net:

160

lb

(73

kg);

Ship:

280

lb

(127

kg)

Net:

210

lb

(95

kg);

Ship:

350

lb

(159

kg)

Vertical

Lift

Of

Boom

Horizontal

To

600

Above

Horizontal

To

600

Above

Horizontal

These

are

the

wire

feed

speed

ranges

while

GMAW

welding.

While

Pulse

welding,

the

wire

feed

speed

ranges

may

be

more

limited

(see

Section

9).

OM-1586

Page

1

a

CAUTION

a

WARNING

SECTION

9TEACHING

A

PULSE

WELDING

PROGRAM

40

9-1.

Pulse

Waveform

Explained

40

9-2.

Teach

Points

Explained

41

9-3.

Teaching

A

Pulse

Welding

Program

42

9-4.

Changing

To

Adaptive

Pulse

Welding

44

SECTION

10-TEACHING

A

MIG

WELDING

PROGRAM

45

10-1.

Changing

To

MIG

Welding

45

10-2.

Setting

Sequence

MIG

Welding

Parameters

On

Side

Panel

Display

46

SECTION

11

-

SETTING

DUAL

SCHEDULE

PARAMETERS

49

SECTION

12-

USING

THE

OPTIONAL

DATA

CARD

50

12-1.

Installing

Data

Card

50

12-2.

Using

The

Data

Card

50

SECTION

13

SETUP

54

13-1.

Setup

Flow

Chart

54

13-2.

Using

Setup

Displays

55

13-3.

Selecting

Process

Capability

55

13-4.

Selecting

Welding

Power

Source

Range

56

13-5.

Selecting

Security

Lock

57

13-6.

Selecting

Or

Changing

Access

Code

58

13-7.

Selecting

Voltage

Correction

59

13-8.

Selecting

Voltage

Sensing

Method

59

13-9.

Selecting

Regular

Or

Hot

Arc

Start

60

13-10.

Selecting

Type

Of

Dual

Schedule

Switch

60

13-11.

Selecting

Trigger

Program

Select

61

13-12.

Selecting

Remote

Increase/Decrease

Capability

62

13-13.

Resetting

Arc

Time

62

13-14.

Using

Self

Test

63

13-15.

Selecting

Units

For

Wire

Feed

Speed

And

Motor

Type

64

13-16.

Selecting

Bench

Or

Boom

Model

Type

64

13-17.

Resetting

Memory

65

13-18.

Selecting

Arc

StartNolt

Sense

Shutdown

65

13-19.

Selecting

Program

Name

Feature

66

13-20.

Software

Version

Number

66

SECTION

14-

MAINTENANCE

&

TROUBLESHOOTING

67

14-1.

Routine

Maintenance

67

14-2.

Replacing

The

Hub

Assembly

68

14-3.

Overload

Protection

68

14-4.

Error

Displays

69

14-5.

Troubleshooting

70

SECTION

15-

ELECTRICAL

DIAGRAMS

72

SECTION

16

PARTS

LIST

76

Figure

16-1.

Main

Assembly

76

Figure

16-2.

Control

Box

78

Figure

16-3.

Support,

Hub

&

Reel

81

Figure

16-4.

Drive

Assembly,

Wire

82

Figure

16-5.

Boom

Assembly

84

Table

16-1.

Drive

Roll

&

Wire

Guide

Kits

86

3-2.

Installing

Swivel

Into

Pipe

Post

a

WARNING

RELEASE

OF

SPRING

PRESSURE

WITHOUT

BOOM

ATTACHED

can

cause

serious

personal

injury.



Do

not

remove

safety

collar

until

instructed

to

do

so.

FALLING

BOOM

can

cause

serious

personal

injury

and

equipment

damage.



Securely

mount

pipe

post

to

base

that

can

support

weight

of

unit

with

boom

in

horizontal

position.



Use

proper

equipment

for

lifting

swivel

and

boom

into

place.

READ

SAFETY

BLOCKS

at

start

of

Section

3-2

before

proceeding.

5

4

Tools

Needed:

~2i_

~

314

in

1

Swingpak

Base

or

CBC

Cart

2

Pipe

Post

With

Base

3

Steel

Bolt

Secure

as

shown

using

as

a

mini

mum

1/2

In

diameter

SAE

grade

5

steel

bolts.

4

Swivel

Assembly

Insert

into

pipe

post.

Lubricate

swivel.

5

Safety

Collar

Do

not

remove

until

instructed

to.

ST.152

268

Figure

3-2.

Swivel

Installation

I

3-3.

Installing

Boom

And

Reel

Support

1

Swivel

Plates

2

Yoke

3

Remove

hardware

from

swivel

plates

and

yoke.

3

Boom

Set

boom

into

swivel

as

shown.

4

Yoke

4

Install

through

yoke.

Install

cot-

5

ter

and

spread

ends.

2

5

Bolt

6

Install

bolt,

tighten

hardware,

and

back

bolt

ofl

one

half

tum.

1

6

Locking

Knob

Install

locking

knob

but

do

not

tighten.

7

ReelSupport

Tools

Needed:

Install

reel

support.

~

3/8.3/4in

ST-142

596.C

Figure

3-3.

Boom

Installation

OM-1586

Page

3

SECTION

3

~

INSTALLATION

3-1.

Equipment

Connection

Diagram

a

WARNING

CYLINDERS

can

explode

if

damaged.



Keep

cylinders

away

from

welding

and

other

electrical

circuits.



Never

touch

cylinder

with

welding

electrode.



Always

secure

cylinder

to

running

gear,

wall,

or

other

stationary

support.

HOT

SURFACES

can

burn

skin.



Allow

gun

to

cool

before

touching.

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



TumOffwirefeederandweldingpowersource,

and

disconnect

input

power

before

making

connections.

The

welding

wire,

drive

rolls,

drive

assembly,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live

when

welding

or

feeding

wire

using

gun

trigger.

Have

only

qualified

persons

install

this

Unit.

w~wam9.1

2~93

1

Welding

Power

Source

2

Positive

(+)

Weld

Output

Cable

3

Remote

14

Connection

4

Remote

17

Connection

5

Negative

()

Weld

Output

Cable

6

Workpiece

7

Voltage

Sensing

Clamp

8

Weld

Control

9

Boom

10

Gun

11

Swivel

12

Gas

Hose

13

Gas

Supply

Ret

5T-1S28OQ-A/ST~I52321

I

2

6

11

10

Figure

3-1.

Typical

System

Connections

OM-1586

Page

2

B.

Drive

Roll

Installation

3-6.

Welding

Gun

Connections

a

WARNING

3

When

changing

wire

size

or

type,

check

drive

roll

size

(see

Table

16-1).

1

Spring

Shaft

Carrier

2

Drive

Roll

Nut

3

Drive

Roll

Carrier

Turn

all

nuts

one

click

until

lobes

of

nut

line

up

with

lobes

of

drive

roll

carrier.

4

Drive

Roll

Slide

drive

rolls

onto

drive

roll

carri

ers.

Turn

nut

one

click.

5

Drive

Assembly

Cover

Close

cover.

ST.142

597A

Figure

3-6.

Drive

Roll

Installation

E



LECTRIC

SHOCK

can

kill.

Do

not

touch

live

electrical

parts.



Turn

Off

wire

feeder

and

welding

power

source,

and

disconnect

input

power

before

inspecting

or

installing.

wtwaml.1

2~93

1

Drive

Assembly

Cover

2

Gun

Securing

Knob

3

Gun

Connector

Loosen

securing

knob.

Insert

gun

connector

until

it

bottoms

against

drive

assembly.

Tighten

knob.

4

Gun

Trigger

Plug

5

Gun

Trigger

Receptacle

Insert

plug

into

free-hanging

recep

tacle

and

tighten

threaded

collar.

6

Trigger

Cord

7

Trigger

Plug

8

Weld

Control

Trigger

Receptacle

Insert

plug

into

receptacle

and

tighten

threaded

collar.

Figure

3-7.

Gun

And

Trigger

Lead

Connections

Ref.

ST-153

072

/

ST~152

321

F

Ref.

ST-157

434

OM-1

586

Page

5

3-4.

Installing

Wire

Guide

Extension

3-5.

Wire

Guide

And

Drive

Roll

Installation

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Turn

Off

wire

feeder

and

welding

power

source,

and

disconnect

input

power

before

inspecting

or

installing.

When

changing

wire

size

or

type,

check

guide

size

(see

Table

16-1).

1

Drive

Rolls

Remove

drive

rolls

before

install

ing

wire

guides

(see

Figure

3-6).

2

Wire

Guide

Securing

Screws

Loosen

wire

guide

screws.

3

Inlet

Wire

Guide

4

Intermediate

Wire

Guide

Insert

intermediate

guide

until

flange

on

guide

rests

against

cast

ing.

and

secure

with

guide

screw.

Install

drive

rolls

(see

Figure

3-6).

FIgure

3-4.

Wire

Guide

Extension

Installation

a

WARNING

A.

Wire

Guide

Installation

wtwaml.1

2)93

Figure

3-5.

Wire

Guide

Installation

Tools

Needed:

Ret.

5T-137

391-F

/

ST-142

597-A

OM-1586

Page

4

Table

3-2.

Remote

14-Pin

information

a

WARNING

A.

Connecting

Weld

Cables

And

Gas

Hoses

REMOTE

14

Pint

Information

A

24

volts

ac.

OUTPUT

(CONTACTOR)

B

G

C

Contact

closure

to

A

completes

24

volts

ac

contactor

control

circuit.

Circuit

common

for

24

volts

ac

circuits.

+10

volts

dc

input

to

remote

control.

A~I

AMPERAGE

D

Remote

control

circuit

common.

MIV

VOLTAGE

E

0

to

+10

volts

dc

output

command

signal

from

feeder

voltage

control.

The

remaining

pins

are

not

used.

3-9.

Shielding

Gas

And

Weld

Cable

Connections

C



YLINDERS

can

explode

if

damaged.

~

Keep

cylinders

away

from

welding

and

other

E

S

LECTRIC

SHOCK

can

kill.

Do

not

touch

live

electncal

parts.

electrical

circuits.



Turn

Off

wire

feeder

and

welding

power

source,

and

S



Never

touch

cylinder

with

welding

electrode.

Always

secure

cylinder

to

running

gear,

wall,

or

other

stationary

support.

disconnect

input

power

before

inspecting

or

installing.

BUILDUP

OF

SHIELDING

GAS

can

harm

health

or

kill.

S

Shut

off

shielding

gas

supply

when

not

in

use.

The

weld

cable

and

shielding

gas

hose

extend

10

ft

(3

m)

from

the

boom.

Route

weld

cable

from

boom

through

reed

relay.

If

the

welding

power

source

or

gas

supply

are

further

from

the

boom,

extend

cable

or

hose

as

follows:

1

Weld

Cable

2

Insulated

Sleeving

Bolt

together

weld

cables

from

welding

power

source

and

boom.

Use

electrical

tape

and

insulated

sleeving

to

cover

connection.

3

Shielding

Gas

I-lose

Connect

hose

to

gas

supply

or

ex

tension

hose.

The

hose

from

the

boom

has

5/8-18

right-hand

threads.

Tools

Needed:

5

IBm

ST.152

800-A

Figure

3-10.

Shielding

Gas

And

Weld

Cable

Connections

OM-1

586

Page

7

3-7.

Wire

Feed

Motor

And

Gas

Control

Connections

3-8.

Control

Connections

1

Wire

Feed

Motor

And Gas

Valve

Control

Receptacle

2

Plug

From

Boom

3

Cord

From

Boom

Insert

plug

from

boom

cord

into

re

ceptacle

on

rear

of

control,

and

tighten

threaded

collar.

ST-157

433-A

/

Rot.

ST-157

434

Table

3-1.

Remote

17

Socket

Information

REMOTE

17

Socket

Information

B

1b

~

C

G

CC/CV

select;

+13

to

+24

volts

dc

is

CV,

0

volts

dc

is

CC.

Arc

controVinductance

control;

0

to

+10

volts

dc.

E

M

Actual

weld

current

output

signal;

+1

volt

dc

is

100

amps.

Actual

weld

voltage

output

signal;

+1

volt

dc

is

10

volts

dc.

F

H

Current

feedback

from

welding

power

source;

0

to

+10

volts

dc,

1

volt

per

100

amperes.

Voltage

feedback

from

welding

power

source;

0

to

+10

volts

dc,

1

volt

per

10

arc

volt~J

The

remaining

sockets

are

not

used.

OM-1

586

Page

6

Figure

3-8.

Boom

Connections

3

1

4

1

17

Socket

Receptacle

(See

Table

3-1).

2

Keyway

To

connect

interconnecting

cord

to

receptacle,

align

keyway,

insert

plug,

and

tighten

threaded

collar.

3

Weld

Current

Sensor

Recep

tacle

(For

Use

With

Field

Op

tion

Only)

4

35

ft

(10.6

m)

Voltage

Sens

ing

Lead

Connect

to

workpiece

to

read

arc

voltage

at

the

arc

when

welding

power

source

has

a

17-pin

connec

tion

(see

Figure

3-10).

5

Threaded

Collar

6

14-Pin

Plug

(See

Table

3-2).

To

connect

plug

to

matching

recep

lade

on

welding

power

source,

align

keyway,

insert

plug,

and

tight

en

threaded

collar.

ST-157

433.A

/

Ref.

S-05121

S-0003-A

/

5-0626

Figure

3-9.

Control

Connections

With

Information

3-11.

Welding

Wire

Installation

A.

Installation

Of

Spool-Type

Wire

Figure

3-13.

Installation

Of

Spool-Type

Wire

/

~

_______

/

/5

3

1

Retaining

Ring

2

Wire

Spool

3

Hub

Remove

retaining

ring

and

slide

spool

onto

hub.

4

Hub

Turn

spool

until

hub

fits

hole

in

spool.

Reinstall

retaining

ring.

E

ST-152

648-A

B.

Installation

Of

Optional

Wire

Reel

And

Reel

Type

Wire

1

1

Retaining

Ring

2

Spanner

Nut

3

Lock

4

Wire

Retainer

5

Wire

Reel

4

6

Hub

7

Hub

8

Reel

Support

Remove

retaining

ring.

Pull

lock

and

turn.

Remove

spanner

nut,

wire

retainer,

and

wire

reel

from

hub.

Lay

wire

reel

assembly

on

flat

sur

face,

and

install

wire

as

shown.

Tighten

spanner

nut

until

lock

is

in

position

over

hole

in

wire

retainer.

Pull

lock

and

turn

to

insert

locking

into

wire

retainer.

Slide

wire

reel

assembly

onto

hub,

and

turn

assembly

until

hub

is

seated

in

hole

in

reel.

Reinstall

re

taining

ring.

ST.143

478-A

/

ST.152

463

Wire

Installation

Figure

3-14.

Installation

Of

Optional

Wire

Reel

And

Reel

Type

Wire

OM-1586

Page

9

B.

Shielding

Gas

Connections

To

Regulator/Flowmeter

Obtain

gas

cylinder

and

chain

to

running

gear,

wall,

or

other

station

ary

support

so

cylinder

cannot

fall

and

break

oft

valve.

1

Cap

2

Cylinder

Valve

Remove

cap,

stand

to

side

of

valve,

and

open

valve

slightly.

Gas

flow

blows

dust

and

dirt

from

valve.

Close

valve.

3

Cylinder

4

Regulator/Flowmeter

Install

so

face

is

vertical.

5

Gas

I-lose

Connection

Fitting

has

5/8-18

right-hand

threads.

Obtain

and

install

gas

hose.

6

Flow

Adjust

Typical

flow

rate

is

20

cfh

(cubic

feet

per

hour).

Check

wire

manufactur

ers

recommended

flow

rate.

Make

sure

flow

adjust

is

closed

when

opening

cylinder

to

avoid

damage

to

the

flowmeter.

7

CO2

Adapter

B

0-Ring

Tools

Needed:

Install

adapter

with

0-ring

between

regulator/flowmeter

and

CO2

~

5/8,1-1/Bin

cylinder.

ssb3.r5194-ST-158697-A

Figure

3-11.

Gas

Supply

Connections

3-10.

Removing

Safety

Collar

And

Adjusting

Boom

6



OR

Argon

Gas

5

7

B

CO2

Gas

a

WARNING

I

RELEASE

OF

SPRING

PRESSURE

FALLING

BOOM

can

cause

serious

WITHOUT

BOOM

ATTACHED

can

cause

serious

personal

injury.

personal

injury

and

equipment

damage.



Adjustment

rod

must

be

threaded

fully

through

S

Do

not

remove

safety

collar

until

instructed

to

do

so.

yoke.

1

Locking

Knob

Tighten

knob

to

prevent

boom

movement.

Loosen

knob

to

allow

boom

movement.

Change

knob

position

to

limit

upward

movement.

Pull

boom

down

slightly

and

re

move

safety

collar.

Boom

should

balance

in

any

position

from

hon

zontal

to

60

degrees

above

hori

zontal.

If

necessary,

adjust

boom

O

as

follows:

2

Threaded

Rod

~

lfb

3

JamNut

~

HF

Loosen

jam

nut

and

turn

threaded

T

PI~

~

rod

until

boom

balances.

Tighten

I

iII~II

jam

nut.

Be

sure

several

full

threads

are

through

yoke

to

pre

Rod

Li

3

vent

boom

falling.

4

Yoke

2

Retain

satety

collar

for

use

in

disas

Increasing

Spring

Decreasing

Spring

sembling

or

moving

boom.

Pressure

ForA

Pressure

ForA

1-teavy

Gun

Light

Gun

Ref.

ST152

380-A

Tools

Needed:

1.1/Bin

4

Figure

3-12.

Boom

Adjustments

OM-1586

Page

8

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