BRExhaust 1999-2005 GM Cavalier Sunfire Operating instructions

Brand: BRExhaust

Model: 1999-2005 GM Cavalier Sunfire

Type: Operating instructions

INSTALLATION INSTRUCTIONS | PART NO. 106-0031

BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056

Technical Support: 1-800-631-7271

When working on, under, or around any vehicle exercise cauon.

Please allow the vehicle's exhaust system to cool before removal, as

exhaust temperatures may cause severe burns. If working without a

li, always consult vehicle manual for correct liing specicaons.

Always wear safety glasses and ensure a safe work area. Serious injury

or death could occur if safety measures are not followed.

WARNING:

BRExhaust recommends

professional installaon

for all products

www.brexhaust.com

STEP 1:

(Carefully read all instrucons before installaon) Disconnect the

vehicle’s baery before removal of the OEM exhaust system. This

will prevent electrical accidents and will reset the computer if it

applies to the vehicle. Remove exisng exhaust system from the

vehicle. Only remove parts that will be replaced. Clean exisng

ange with a wire brush to ensure proper sealing.

STEP 2:

Aach item 2 to exisng exhaust with item 1 (nuts and bolts not

included)

STEP 3:

Aach item 4 to exisng isolators with item 5 or 6 and to item 2

with item 3

STEP 4:

Connect slip t joint on item 2 with clamps provided

STEP 5:

Ensure new exhaust is not contacng any poron of the

underbody of the vehicle or drivetrain.

STEP 6:

Tighten all clamps starng from rear of the vehicle. (DO NOT

EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL

CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

BILL OF MATERIALS:

1. 167592

2. 167591

3. 167503

4. 168975

5. 169475

6. 169474

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2 2

4

5

6

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BRExhaust 1999-2005 GM Cavalier Sunfire Operating instructions

Brand: BRExhaust

Model: 1999-2005 GM Cavalier Sunfire

Type: Operating instructions

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