Polaroid ID-200 User manual

Type
User manual
Repair Manual
Americas Business Center
Technical Services
201 Burlington Road
Bedford MA 01730
TEL: 1.781.386.5309
FAX: 1.781.386.5988
ID-200 Camera
December 1997
Repair Manual ID-200 Camera
2
Contents
Purpose of this Manual..................................... 3
Organization of this Repair Manual.................. 3
Other Documents Required for Repair............. 3
List of Illustrations............................................. 4
1. Description and Operation .......................... 6
2. Sequence and Theory of Operation............ 15
3. Troubleshooting .......................................... 30
4. Part Removal/Replacement......................... 42
Repair Manual ID-200 Camera
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Purpose of this Manual
This manual is intended for use by authorized technical personnel when
repairing the ID-200 camera.
Organization of this Repair Manual
1. Description and Operation. General information about camera
features, capabilities, and operation.
2. Sequence and Theory of Operation. Description of how the camera
works.
3. Troubleshooting. Function tables for diagnosing film, operator, and
camera problems.
4. Part Removal/Replacement. Step-by-step procedures for replacing
system assemblies and components.
Other Documents Required for Repair
For replacement part numbers and exploded views, refer to the ID-200
Camera Parts Catalog.
Repair Manual ID-200 Camera
4
List of Illustrations
Section 1. Description and Operation
Figure 1-1 Camera Operations .......................................................................................................8
Figure 1-2 Taking (Portrait) and Data Lenses .................................................................................9
Figure 1-3 Exposure Box in Up Position ........................................................................................10
Figure 1-4 Exposing the Subject and Data.....................................................................................11
Figure 1-5 Setting Flash for Black & White or Color Film...............................................................12
Figure 1-6 Exposing the Data........................................................................................................13
Figure 1-7 Illuminating the Data Information..................................................................................13
Figure 1-8 Exposure Box in Position 2...........................................................................................14
Figure 1-9 Portrait and Data Exposure in Position 2 ......................................................................14
Section 2. Sequence and Theory of Operation
Figure 2-1 Exposure Box in Position 1...........................................................................................17
Figure 2-2 Magnets on Front Lens Mount Plate .............................................................................17
Figure 2-3 Data Card Insertion ......................................................................................................18
Figure 2-4 Aperture Settings..........................................................................................................18
Figure 2-5 Diaphragm Leafs..........................................................................................................19
Figure 2-6 Camera-to-Subject Distance.........................................................................................19
Figure 2-7 Viewfinder Finding Mask...............................................................................................20
Figure 2-8 Shutters Leafs..............................................................................................................20
Figure 2-9 Flash Contacts .............................................................................................................21
Figure 2-10 Exposing the Subject..................................................................................................21
Figure 2-11 Data Card Illumination................................................................................................22
Figure 2-12 Shutters Closing.........................................................................................................22
Figure 2-13 Exposure Box in Position 2.........................................................................................23
Figure 2-14 Shutter Button/Release Lever.....................................................................................24
Figure 2-15 Micro Switch Closing ..................................................................................................24
Figure 2-16 Releasing the Wheel ..................................................................................................25
Figure 2-17 Shutter Leaf (b) Movement.........................................................................................25
Figure 2-18 Shutter Leaf (a) Movement.........................................................................................26
Figure 2-19 Flash Firing ................................................................................................................26
Repair Manual ID-200 Camera
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Figure 2-20 Releasing Wheel After Exposure................................................................................27
Figure 2-21 Diaphragm (Aperture) Lever.......................................................................................28
Figure 2-2 Diaphragm (Aperture) Adjustment ................................................................................29
Section 3. Part Removal/Replacement
Figure 4-1 Removing the Exposure Box........................................................................................43
Figure 4-2 Removing the Camera Back.........................................................................................44
Figure 4-3 Removing the Tripod Plate...........................................................................................45
Figure 4-4 Removing the Divider Plates........................................................................................46
Figure 4-5 Removing the Hot Shoe Clip ........................................................................................47
Figure 4-6 Removing the Hot Shoe ...............................................................................................48
Figure 4-7 Wiring Cable Tape Placement......................................................................................49
Figure 4-8 Removing the Viewfinder..............................................................................................51
Figure 4-9 Viewfinder Components................................................................................................52
Figure 4-10 Removing the Shutter Assembly.................................................................................54
Figure 4-11 Unsoldering the Wiring Cables ...................................................................................55
Figure 4-12 Removing the Data Lenses.........................................................................................56
Figure 4-13 Unsoldering Wiring Cable 3........................................................................................57
Figure 4-14 Removing the Micro Switch and/or Assembly.............................................................58
Figure 4-15 Removing the Synchro Contact..................................................................................59
Figure 4-16 Synchro Contact Making Contact with Wheel .............................................................60
Figure 4-17 The Shutter Linkage ...................................................................................................62
Figure 4-18 Removing Shutter/Aperture from Shutter Frame.........................................................64
Figure 4-19 Removing Front Lens Mounting Plate.........................................................................65
Figure 4-20 Removing the Diaphragm Leafs .................................................................................66
Figure 4-21 Shutter Leafs Located Between Shutter Plate and Driver Plate...................................68
Figure 4-22 Removing the Shutter Leafs.......................................................................................69
Repair Manual ID-200 Camera
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Section 1. Description and Operation
Product Description...............................................................................................7
Card Format ......................................................................................................7
Recommended Film...........................................................................................7
Camera Components.........................................................................................8
Features and Benefits...........................................................................................9
Basic Camera Operation.....................................................................................10
Repair Manual ID-200 Camera
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Product Description
Card Format
The ID-200 camera produces two ID cards per film frame. Each card is
formatted with the portrait on the right and data on the left as shown below.
Southwest
Recycling Co.
Employee::
ID #:
Southwest
Recycling Co.
Employee::
ID #:
Recommended Film
The following 3 ¼ x 4 ¼ peel-apart films are compatible with this camera:
Color
Polaroid Polacolor 100 ID UV (ISO 100)
Polaroid Polacolor ID UV (ISO 80)
Polaroid 669 (ISO 80)
Black & White
Polaroid 667 (ISO 3000)
Repair Manual ID-200 Camera
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Camera Components
Figure 1-1 Camera Components
Electronic
Flash
Exposure Box
Shutter Button
Data Card Slot
Body
Hot Shoe
Viewfinder
Diaphragm (Aperture) Lever
Pistol Grip
Connector for Pistol
Grip/Tripod Socket
Taking (Portrait) Lenses
Data Lenses
Camera Back
Repair Manual ID-200 Camera
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Features
Produces ID cards in both color and black & white formats.
Optional hand-held or tripod mounted.
Adjustable Diaphragm (Aperture) for portrait exposure.
Viewfinder template for easy portrait framing.
Variable head sizes and sharp pictures from 35” to 45”.
Lightweight, completely portable system.
Option of two pictures of same subject or one picture of two subjects per film
frame.
Camera’s Flash provides lighting for both subject and data. No
supplementary lighting required.
Adjustable flash output; switch to 80-160 for color film or 3000 for black &
white film.
Ease of use. Simply position the Exposure Box, set the Diaphragm
(Aperture), frame the subject, and take the picture.
Fixed shutter speed for Taking (Portrait) and Data Lenses.
Fixed Aperture for Data Lenses and variable Aperture for Taking Lenses.
Repair Manual ID-200 Camera
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Basic Camera Operation
The Lens System
The camera has four Lenses, two Taking (Portrait) Lenses and two Data Lenses
(Figure 1-2).
Figure 1-2 Taking (Portrait) and Data Lenses
Taking the Picture (subject and data)
To make the first ID card, move the Exposure Box to position 1 (up)
(Figure 1-3).
Figure 1-3 Exposure Box in Up Position
Top Taking
(Portrait) Lens
Top Data
Lens
Bottom Taking
Lens
Bottom Data
Lens
Exposure Box
Repair Manual ID-200 Camera
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When the Shutter Button is pressed, all four Shutters open simultaneously. The
Flash fires, exposing the subject through the top Taking Lens and the data
through the top Data Lens (Figure 1-4). The bottom Lenses are blocked by the
lower portion of the Exposure Box.
Figure 1-4 Exposing the Subject and Data
Subject Exposure Control
Subject exposure is determined by the flash output (Film Speed Selector -
Figure 1-5) and Diaphragm (Aperture) setting. Shutter speed is fixed.
When using color film, the Film Speed Selector should be set for ISO 80-160.
For black & white use the ISO 3000 setting.
Figure 1-5 Setting Flash for Black & White or Color Film
Exposure Box
in Position 1
Film Speed
Selector
Taking (Portrait)
Lens
Exposure Box
Blocking Lenses
Data Lens
Repair Manual ID-200 Camera
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Set the Aperture according to the chart below. Images will be in sharp focus
between 35 and 45 inches (88 and 114cm).
Head size as
seen through
viewfinder
Camera
to subject
distance
B&W (3000) Color (80-100)
Aperture Setting
32
1664 32
16 11
64 32 16
45"
40"
35"
Smaller
Normal
Larger
Data Exposure Control
Data exposure is not adjustable. Aperture size and shutter speed are fixed.
Also, the Lens is magnified to capture the entire data card.
Each time the Flash fires, light reflects off the data card inside the Exposure Box
exposing the data through the top Data Lens (Figure 1-6). The bottom Data
Lens is blocked by the lower portion of the Exposure Box.
[Exposure Control continued next page]
Repair Manual ID-200 Camera
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Figure 1-6 Exposing the Data
Inside the Exposure Box, aluminum Upper Panels direct light down to a white-
walled data area allowing even illumination of the data card (Figure 1-7).
Figure 1-7 Illuminating the Data Information
Aluminum
Upper Panels
Data Card
Repair Manual ID-200 Camera
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Make the Second ID Card
To make the second ID card, move the Exposure Box down to Position 2
(Figure 1-8).
Figure 1-8 Exposure Box in Position 2
Press the Shutter Button and the portrait and data are exposed through the
lower Lenses (Figure 1-9).
Figure 1-9 Portrait and Data Exposure in Position 2
Taking (Portrait)
Lens
Data Lens
Repair Manual ID-200 Camera
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Section 2. Sequence and Theory of Operation
Sequence of Operation.......................................................................................16
Shutter Sequence and Theory............................................................................24
Aperture Sequence and Theory..........................................................................28
Repair Manual ID-200 Camera
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Sequence of Operation
Adjust to
position 1
Insert data
card
Frame subject
in viewfinder
Press shutter
button
Data shutter
opens
Subject shutter
opens
Data exposure
made
Subject
exposure made
Flash fires
1
2
3
4
5
6
7
8
Adjust to
position 2
and repeat
9
Process film
Adjust aperture
setting
10
Shutters close
11
Note: Steps 1 through 11 are described in detail on the following pages.
Repair Manual ID-200 Camera
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1. Adjust to position 1
An opening in the Exposure Box is positioned in front of the top Taking
Lens (Figure 2-1). The Exposure Box is held by a magnet located on
each side of the Front Lens Mount Plate (Figure 2-2).
Figure 2-1 Exposure Box in Position 1
Figure 2-2 Magnets on Front Lens Mount Plate
Exposure Box
Top Taking
Lens
Magnets
Front Lens
Mount Plate
Repair Manual ID-200 Camera
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2. Insert data card
The data card is positioned in front of the Data Lens (Figure 2-3).
Figure 2-3 Data Card Insertion
3. Adjust Diaphragm (Aperture) opening
Slide the Diaphragm (Aperture) Lever (Figure 2-4) to the desired setting.
Diaphragm Leaf (a) and Diaphragm Leaf (b) rotate to open the Aperture to
the selected setting for proper subject exposure (Figure 2-5).
Note: Data Aperture is not adjustable. Magnified Lens and fixed Aperture assure
proper framing and exposure.
Figure 2-4 Aperture Settings
Diaphragm
(Aperture)
Lever
Repair Manual ID-200 Camera
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Figure 2-5 Diaphragm Leafs
4. Frame subject in Viewfinder
The camera-to-subject distance should be between 35 and 45 inches (88
and 114cm) (Figure 2-6).
Figure 2-6 Camera-to-Subject Distance
Diaphragm
Lever
Diaphragm
Leaf (b)
35 to 45 inches
(88 to 114 cm)
Diaphragm
Leaf (a)
Repair Manual ID-200 Camera
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Look into the Viewfinder and center the subject inside the Finder Mask
(Figure 2-7).
Figure 2-7 Finder Mask
5. Press Shutter Button
6. Taking and Data Shutters open
The shutter linkage causes Shutter Leaf (b) and Shutter Leaf (a)
(Figure 2-8) to rotate until the Taking and Data Shutters are open.
Figure 2-8 Shutter Leafs
Finder Mask
Shutter Leaf (b)
Shutter Leaf (a)
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Polaroid ID-200 User manual

Type
User manual

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