Frick WVS 1000 DAQ Wireless Vibration Sensor Installation guide

Brand: Frick

Model: WVS 1000 DAQ Wireless Vibration Sensor

Type: Installation guide

Check www.FrickCold.com for the latest version of this publication.

Form 160.500-IOM (MAR 2023)

Installation - Operation - Maintenance

File: Service Manual – Section 160

Replaces: 160.500-IOM (FEB 2023)

Distribution: 3, 3a, 3b, 3c

This manual contains installation, operation, and maintenance

instructions. Read thoroughly before you begin installing. Failure

to follow these instructions may result in personal injury or death,

damage to the unit, or incorrect operation.

WVS-1000 DAQ

Wireless Vibration Sensor

160.500-IOM (MAR 23)

Page 2

Wireless Vibration Sensor

Installation - Operation - Maintenance

Frick Oil Descriptions

Indicates an imminently hazardous situation that, if not avoided, results in death or serious in-

jury.

Indicates a potentially hazardous situation or practice that, if not avoided, results in death or

serious injury.

Safety precaution denitions

Indicates a potentially hazardous situation or practice that, if not avoided, results in damage to

equipment and/or minor injury.

Indicates an operating procedure, practice, or portion thereof that is essential to highlight.

DANGER

WARNING

CAUTION

NOTICE

Contents

Installation..........................................................................3

Part number........................................................................3

Applications........................................................................3

Installation..........................................................................3

Dimensions.........................................................................3

Accessories.........................................................................3

General precautions............................................................3

Setup and adjustments.......................................................4

WVS-1000 DAQ training instructions.................................4

Installing the Advanced Vibration Evaluation app on your

smart mobile device...........................................................4

Assembling the hardware...................................................5

Connecting the WVS-1000 DAQ to the Johnson Controls

Wireless Vibration Sensor mobile app................................6

WVS-1000 DAQ LEDs and buttons.....................................7

Operation............................................................................8

Recording vibration data....................................................8

Charging.............................................................................8

Using other sensors............................................................8

Maintenance.......................................................................9

Troubleshooting..................................................................9

Depleted battery.................................................................9

Repair information..............................................................9

Technical specications.....................................................10

Product warranty...............................................................11

Software terms..................................................................11

Patents..............................................................................11

Single point of contact......................................................11

Contact information...........................................................11

160.500-IOM (MAR 23)

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Wireless Vibration Sensor

Installation

General precautions

• Carefully review all manuals and on-product instruc-

tions, cautions, and warnings for the equipment under

test before you use the WVS-1000 DAQ or mount the

sensor cable, to avoid any hazards from the equipment

under test.

• To reduce the risk of personal injury or death, thor-

oughly review and ensure you understand the instruc-

tions, cautions, and warnings on the WVS-1000 DAQ

and in the manual that accompanies the device before

you use the device or mount the sensor cable.

• Incorrect use could cause personal injury from contact

with rotating equipment or damage to the product and

the equipment under test. Operators should be quali-

ed according to local, state, and national building and

safety codes and regulations.

• Use appropriate personal protective equipment and

tools suited for electrical operation purposes.

• Ensure that the sensor cable is clear of any moving

components on the equipment under test. Use cable

ties as necessary to ensure that the sensor cable is

securely mounted to the equipment under test to avoid

movement during testing.

• Assess each piece of equipment under test and any po-

tential safety concerns with the test operation. In some

instances, for example, if you mount the sensor close

to a rotating component, it is best to de-energize the

equipment and let it come to rest before you mount the

accelerometer. Coordinate with a facility representative

to ensure completion of correct lockout tagout opera-

tions and notications before you use the WVS-1000

DAQ.

• If it is necessary to de-energize the equipment under

test, follow all instructions, cautions, and warnings

to shut down the equipment under test, then open

and tag all disconnected switches. Never assume that

electrical power is disconnected. Check with a meter

and test equipment. Some equipment under test may

require additional time to fully de-energize.

• Do not touch or adjust any safety devices associated

with the equipment under test. All safety features,

disengagements, and interlocks must be in place and

correctly functioning. If these devices are adjusted or

modied in any way, serious injury or death can occur.

Part number

534B3501G01 WVS-1000 DAQ VBRTN SNSR W/CASE

Applications

Refrigeration, HVAC, and other rotating equipment emit

vibratory forces that you can use to diagnose machinery

health. Use this information to create a maintenance plan

to avoid premature failure and downtime. The WVS-1000

DAQ data acquisition device (DAQ) connects wirelessly

to smart devices with Apple® iOS® 10.3 and above or

Android™ 6.0 and above. Use the Johnson Controls® Vi-

bration Diagnostic Service mobile app to collect vibration

data from a tri-axial vibration sensor (accelerometer) and

expedite the data collection process. When you upload the

data from a smart device to the cloud, certied vibration

analysts analyze the data and generate a report to email

to the customer.

North American emissions compliance

United States

This equipment has been tested and found to comply with

the limits for a Class A digital device pursuant to Part 15 of

the FCC Rules. These limits are designed to provide rea-

sonable protection against harmful interference when this

equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequen-

cy energy and, if not installed and used in accordance with

the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a

residential area may cause harmful interference, in which

case the users are required to correct the interference at

their own expense.

Canada

This Class A digital apparatus meets all the requirements

of the Canadian Interference-Causing Equipment Regula-

tions.

Installation

The WVS-1000 DAQ VBRTN SNSR W/CASE, part number

534B3501G01 includes the following packed in a rigid case:

• WVS-1000 DAQ

• Tri-axial accelerometer

• Sensor cable

• Sensor magnet

• WVS-1000 DAQ holster

• Drawstring carry bag

Dimensions

The H x W x D dimensions of the WVS-1000 DAQ are 4.76

in. x 3.07 in. x 0.98 in. (121 mm x 78 mm x 25 mm.

WARNING

To reduce the risk of serious injury or death, read these

instructions thoroughly and follow all warnings and cautions

included in all manuals that accompany the product and are

attached to the unit.

Accessories

You can purchase an adapter that enables you to collect

vibration data from a single-axis vibration sensor through

a BNC connector. The adapter plugs into the tri-axial sen-

sor cable and converts the M-12 connector to a male BNC

connector. This adaptation is useful when collecting data

from permanently-mounted sensors or online systems.

Installation

160.500-IOM (MAR 23)

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Wireless Vibration Sensor

Installation

Setup and adjustments

See the following sections for detailed instructions on

setup and adjustments.

WVS-1000 DAQ Frick training

instructions

Congratulations on your purchase of the WVS-1000 DAQ

vibration sensor and software. To make sure that your

experience with the sensor goes smoothly, please register

and take the online class at www.FrickTraining.com. This is

required to obtain login for the interface software

When you have registered, go to your dashboard and

press the More tab, which will take you to the online

store. See Figure 1 below.

Figure 1: Locating the "More" tab on the dash-

board

Add the class SC 300 to your shopping cart. At checkout,

select Add Coupon and enter the code WVS-1000 into

the code box. You will be enrolled in the class immedi-

ately. No credit card required.

Figure 2: Checkout of SC 300 training class

Frick Advanced Vibration Evaluation training consists of

the following videos:

• Getting Started (6:31)

• Measurement Locations (7:13)

• Create a New Job (3:25)

• Add a Machine (9:57)

• Assign or Remove a Machine (2:00)

• How to Collect Data (14:34)

• Sessions and Reports (5:58)

There are two competency assessment quizzes that you

will be required to complete before taking the next step:

• Knowledge Competency Quiz

• Application Competency Quiz

Following the completion of the training modules and

when you have passed both the knowledge competency

and application competency quizzes, you will recieve login

credentials for the app by email. Please allow one week

for credentials.

Installing the Advanced Vibration

Evaluation app on your smart mobile

device

1. Download the Vibration Diagnostic Service app by

Johnson Controls onto your smart device from Google

Play Store or the Apple App Store.

2. Open the app and set up your account using the cre-

dentials emailed to you after passing the training. Your

program administrator will set up your username and

password. If you do not have this information, contact

your program administrator.

NOTICE

The information provided during this initial set up can

also be used to set up the industrial refrigeration service

provider’s account and create the report dashboard. Sub-

sequent app users with the same industrial refrigeration

service provider will be added to that service provider’s list

of users.

Setting up the Service Provider's account

• Each industrial refrigeration Advanced Vibration Evalu-

ation service provider will need their list of end users

and customers added to their account with Johnson

Controls Diagnostic Services in order to display their

job reports.

• The Frick Service department can assist with setting up

the list of end users. Contact the Frick Service Depart-

ment at [email protected] and request the initial

setup Excel spreadsheet for the Frick Advanced Vibra-

tion Evaluation service.

• The setup spreadsheet is also available for download

on the SC 300 Advanced Vibration Evaluation training

page on FrickTraining.com. Fill out this spreadsheet as

thoroughly as possible and email it back to frickser-

[email protected] where the service company account will

WARNING

Never bypass or wire around a sefety device.

160.500-IOM (MAR 23)

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Wireless Vibration Sensor

Installation

be updated.

Note: When additional end user and customers need to be added

to the industrial refrigeration service provider’s account, add them

to the original spreadsheet or create a new spreadsheet and email

it to [email protected].

• With the account set up and the list of end user and

customer sites dened, vibration reading jobs can be

created and sent wirelessly into the JCI Diagnostics

team. Reports will be placed on the service company

dashboard. Frick will send monthly invoices for the

reports created. Frick Service will automatically add any

new end user and customer sites and screw compres-

sor start up vibration evaluation reposts to the dash-

board of the industrial refrigeration vibration service

provider in that account is already set up.

Assembling the hardware

1. Screw on and tighten the sensor magnet to the triaxial

accelerometer.

Figure 3: Connecting the sensor magnet to the

tri-axial accelerometer

Callout Description

1 Tri-axial accelerometer

2 Sensor magnet

2. Align the standoff on the outer edge of the base of the

sensor with the cutout on the surface of the magnet,

so that the base of the sensor sits ush with the top

surface of the magnet.

3. When mounting the sensor to a mounting pad, remove

the standoff from the sensor so that the sensor sits

ush with the mounting pad.

4. To mount the tri-axial accelerometer to a mounting pad

that is pre-installed on the equipment, do not attach

the sensor magnet.

5. The tri-axial accelerometer senses data in three axes.

For orientation, see Figure 4 and Figure 5.

Figure 4: Orientation of the tri-axial accelerom-

eter and sensor magnet, side view

Figure 5: Orientation of the tri-axial accelerom-

eter, top view

6. Use the sensor cable to connect the tri-axial accel-

erometer to the WVS-1000 DAQ. For assembly see

Figure 6. See Figure 7 for connection points.

Figure 6: Wireless Vibration Sensor hardware as-

sembly

Callout Description

1 Sensor cable

2 WVS-1000 DAQ

3 Tri-axial accelerometer

160.500-IOM (MAR 23)

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Wireless Vibration Sensor

Installation

1. To turn on the WVS-1000 DAQ, press and hold the

power button for 6 s. As it powers up, the WVS-1000

DAQ goes through a boot sequence, which takes ap-

proximately 30 s. The Data Status LED ashes rapidly to

indicate this sequence. The LEDs indicate that power is

on. For more information about the LEDs, see Figure 8

and Table 1.

2. Open the Johnson Controls Vibration Diagnostic Ser-

vice mobile app. Enter your login credentials and press

Go to return to the Open tab.

3. In the Open tab, select an open job or press + to start

a new job.

4. To turn off the WVS-1000 DAQ, press and hold the

power button for 12 s.

Figure 8: WVS-1000 DAQ LED indicators and but-

ton

Figure 7: WVS-1000 DAQ ports and connections

Connecting the WVS-1000 DAQ to the

Johnson Controls Wireless Vibration

Sensor mobile app

The Johnson Controls Wireless Vibration Sensor is oper-

ated by an app that you download and install on your

smart device. The app is available for Android on Google

Play Store and iOS devices on App Store.

Callout Description

1 Female connector

2 USB and power connection

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Wireless Vibration Sensor

Operation

WVS-1000 DAQ LEDs and buttons

Table 1: WVS-1000 DAQ LED indicators and buttons

Indicator LED or button Indicator name Description

0% to 15% Battery capacity Four green LEDs indicate the

battery capacity. The rst LED

begins to blink when the battery

is low and needs to be charged.

15% to 50%

50% to 80%

80% to 100%

Bluetooth

connectivity

One solid blue LED indicates

connectivity to the smart device.

Wi-Fi connectivity LED is red when the device is on

but does not transfer any data.

LED is blue when the device is

on and transfers data.

Data status LED is lit when data collects a

vibration measurement.

Power button • Press the power button for 6 s

to turn on the WVS-1000 DAQ.

• Press the power button for 12 s

to turn off

• Press the power button once

to view the battery life on the

battery capacity LEDs

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Wireless Vibration Sensor

Operation

NOTICE

The following sections are general instructions for refer-

ence. It is very important to view the training videos to

fully understand how to capture vibration data. These

videos can be found in the mobile app.

Recording vibration data

To gather diagnostic data for a machine, navigate to the

machine page in the Vibration Diagnostic Service app and

start a recording as follows:

1. Mount the tri-axial accelerometer to the mounting pad

that is pre-installed on the equipment or to the cor-

rect location on the machine using the sensor magnet.

Refer to the image in the mobile app to determine the

correct mounting location.

Note: Before collecting data, check that the tri-axial accelerometer

is mounted correctly.

2. Press the Collect Data button in the mobile app.

3. When the recording nishes, remove the tri-axial ac-

celerometer. If the mobile app indicates that there is a

problem with the recording, check that the tri-axial ac-

celerometer is mounted correctly. Repeat the recording

if necessary.

4. Record vibration data for the machine at all locations

as instructed by the mobile app if you can safely access

the locations.

5. After you have recorded all required locations, use the

mobile app to send the recording to Johnson Controls

for diagnosis.

Charging

The WVS-1000 DAQ is powered by an internal recharge-

able battery and can not be used with a depleted battery.

The WVS-1000 DAQ unit is charged using a standard mi-

cro USB cable (supplied). Plug the charging cable into the

micro USB port on the device and the LEDs ash during

charging to indicate the battery level. Charge the device

on a regular basis and monitor the battery status on the

device.

Using other sensors

You can use a single-axis 1000 mV/G sensor with the

WVS-1000 DAQ. During data collection, indicate that you

are using a single-axis sensor.

To connect the WVS-1000 DAQ to a junction box, a per-

manently mounted sensor, or any other BNC output, you

must use an M12 4-pin-to-male BNC adapter.

Operation

Connecting with Bluetooth

1. When you connect to the Johnson Controls Vibration

Diagnostic Service app with the WVS-1000 DAQ, the

the Pre-Collection screen will open. Press Next. A

message will pop up stating that the two devices are

not connected. Select Ok.

2. The app will search for the WVS-1000 DAQ device.

Once found, it will appear on the list. Select the device

to connect to it.

3. Next the Vibration Diagnostic Service app will ask for a

password to be used later for the Wi-Fi. It is suggested

to use 12345678 for that password.

4. After receiving this initial Wi-Fi password, another

window will conrm connection to the WVS-1000 DAQ

which will appear as Athena Device in the dialogue

box.

Note: For instructions on setting up jobs and collecting data,

reference the training videos and the IM section on Operation.

Connecting with Wi-Fi

5. After collecting data for all the points on a machine

select End Collection.

6. A window will appear. Select Connect to Wi-Fi Net-

work. This will take the user to their device's native

Wi-Fi connection screen.

7. Select the name of the WVS-1000 DAQ network ID

from the mobile device's list of available Wi-Fi net-

works to select it.

Note: The WVS-1000 DAQ network ID is the same as each device's

serial number, which is unique to each unit.

8. The rst time the user connects to the device they will

need to enter 12345678 as the Wi-Fi password, and

select Connect. Following uses the user will only need

to select the network as the mobile device will remem-

ber the password.

9. The user’s mobile device will conrm it is connected to

the WVS-1000 DAQ, but that it has no internet access.

Press the back key to return to the app Wi-Fi Data

transfer prompt. Select Start Transfer.

10. The app will conrm that the user is connected to an

IP address and that the data is being transferred. Once

the transfer is complete select Ok.

160.500-IOM (MAR 23)

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Wireless Vibration Sensor

Maintenance

To correctly maintain the WVS-1000 DAQ, use the follow-

ing cleaning and storage procedures.

Performance

The WVS-1000 DAQ is a solid-state device so calibra-

tion drift is not typically an issue. The units are calibrated

at the factory and under normal circumstances are not

expected to experience calibration change. If calibration

is required by a site or client before collecting data, those

services are available through the Frick Service Depart-

ment.

Frick advises that each WVS-1000 DAQ be checked every

three years; a calibration check made, the batteries re-

placed, and a check performed to be sure the rmware is

up to date.

Cleaning

Keeping the WVS-1000 DAQ clean extends the operation-

al life of the device. Clean the device with a soft wet cloth

and mild soap. Do not use abrasives, solvents, or alcohol.

The WVS-1000 DAQ is water-resistant, protected against

dust, and conforms to IP54 standards.

Storing

To prevent the sensor magnet from weakening, attach the

magnet to a metal washer or to the attachment area of

the WVS-1000 DAQ holster.

When not in use, store the WVS-1000 DAQ inside a

dedicated case or bag. For optimal battery performance,

charge the WVS-1000 DAQ periodically. For more infor-

mation on charging, see "Charging"

Troubleshooting

If the LEDs on the WVS-1000 DAQ ash continuously, do

not turn off, do not light up, or if the device does not con-

nect to the Johnson Controls Vibration Diagnostic Service

mobile app, there is a problem with the device.

Make sure that the WVS-1000 DAQ is on, that the mobile

phone or data-enabled tablet app is connected to Blue-

tooth, and that the Johnson Controls Vibration Diagnostics

Service mobile app is open. If the problem persists, restart

the WVS-1000 DAQ by completing the following steps:

1. Press and hold the power button for 12 s to turn it off.

2. Release the power button.

3. Press and hold the power button for 6 s to turn it back

on.

4. Wait for the WVS-1000 DAQ to restart and use it as

normal.

Otherwise, the problem might result from the following:

- A connectivity fault

- A battery fault

- Device malfunction

Depleted battery

You cannot use the WVS-1000 DAQ if the battery is

depleted. Charge the device regularly. For information on

how to check the battery status, see Table 1.

Repair information

If the WVS-1000 DAQ fails to operate within its specica-

tions, replace the unit. For a replacement device, contact

the Frick Service Department at [email protected] or

call 717-762-2121.

Maintenance

160.500-IOM (MAR 23)

Page 10

Wireless Vibration Sensor

Maintenance

Technical specications

Table 2: Johnson Controls Wireless Vibration Sensor technical specications

Specication Description

Product code numbers WVS-1000 DAQ: Data Acquisition Device

WVS690031: Tri-axial accelerometer

WVS690032: Quick disconnect cable

WVS690035: Sensor magnet

WVS690036: Custom adapter cable

Power Battery type Custom lithium-ion pack

Battery voltage 3.7 V

Battery capacity,

nominal

3200 mAh max

Battery life Rechargeable with micro-USB from standard USB power

Charging

requirements or

USB port power

rating

Micro-USB, usually 1200 mA

Sensor Sensor type Tri-axial vibration sensor

Sampling rate Maximum of 125 kS/s

Dynamic range >90 dB (24 bit ADC), accuracy ±2.5% of full scale range

Environmental Ambient tempera-

ture conditions

Operating: 32°F to 122°F (0°C to 50°C)

Operating survival: 14°F to 140°F (-10°C to 60°C)

Non-operating: -4°F to 140°F (-20°C to 60°C)

Ambient humidity

conditions

Storage: -4°F to 140°F (-20°C to 60°C); 5% RH to 95% RH, 86°F (30°C) maxi-

mum dew point conditions

Operating: 32°F to 122°F (0°C to 50°C); 5% RH to 95% RH, 86°F (30°C) maxi-

mum dew point conditions

Wireless Transmission power 11b 1 Mbps 20 Maximum power

(dBm)

11 Mbps 20

11g 6 Mbps 18

54 Mbps 16

11n HT20 (MCS0) 17

HT20 (MCS7) 15

Receiving sensitivity 11b 1 Mbps -94 Maximum sensitivity

(dBm)

11 Mbps -86

11g 6 Mbps -88

54 Mbps -71

11n HT20 (MCS0) -88

HT20 (MCS7) -70

Transmission speeds WLAN communication: 2.4

GHz ISM bands, 802.11 b/g/n,

11/22/54 Mbps

Support MCS 0, 1, 2, 3, 4, 5, 6, and 7 for

HT20 and HT40

Wireless security WPA2-PSK TKIP (Wi-Fi Protected Access Pre-Shared Key mode Temporal Key

Integrity Protocol)

WPA2-EAP-PEAP

WPA2-EAP-TLS

Purpose of control Operating control

Construction of control In-line

Type 1 or Type 2 Type 1

160.500-IOM (MAR 23)

Page 11

Wireless Vibration Sensor

Maintenance

Specication Description

External pollution situation Pollution degree 2

Rated impulse voltage 330 V

Ball pressure temperature 176°F (80°C)

External power supply 5 VDC; 1200 mA, SELV, Class 2; low power (<15 W)

Battery disposal The battery must be removed from the control before it is scrapped.

Dispose of the battery safely.

Dimensions (HxWxD) 4.76 in. x 3.07 in. x 0.98 in. (121 mm x 78 mm x 25 mm)

Weight 0.37 lb (166 g)

Housing material Polycarbonate

Compliance United States UL Listed, File 60730-1, CCN XAPX, Under

UL60730-1

FCC Compliant to CFR 47, Part 15, Subpart B,

Class A

Wireless: FCC ID Grant, Part 15, Subpart C

Canada Industry Canada, ICES-002, Class A

Wireless: Industry Canada, ICES ID Grant, RSS-

247

NOTICE

The performance specications are nominal and conform to acceptable industry standards. For application at conditions beyond

these specications, consult the local Johnson Controls ofce. Johnson Controls shall not be liable for damages resulting from mis-

application or misuse of its products.

Table 2: Johnson Controls Wireless Vibration Sensor technical specications, continued

Product warranty

This product is covered by a limited warranty, for one

year from date of shipment. P.O and date of shipment

from invoice are required. Contact the Frick Service

Department for details. Email frick[email protected] or

phone 717-762-2121.

Software terms

Use of the software that is in (or constitutes) this

product, or access to the cloud, or hosted services

applicable to this product, if any, is subject to ap-

plicable end-user license, open-source software

information, and other terms set forth at www.john-

soncontrols.com/techterms. Your use of this product

constitutes an agreement to such terms.

Patents

Patents: https://jcipat.com

Single point of contact

Product 534B3501G01 - WVS-1000 DAQ VBTRN- SNSR

W/CASE is ordered by sending P.O to frickparts@jci.

com.

Contact information

Contact the Frick Service Department for questions

and support. Email [email protected] or phone 717-

762-2121.

Johnson Controls

100 Cumberland Valley Avenue

Waynesboro, PA 17268-1206 USA

Phone: 717-762-2121 • FAX: 717-762-8624

www.johnsoncontrols.com/Frick

Form 160.500-IOM (2023-03)

Supersedes: 160.500-IOM (2023-02)

Subject to change without notice

Published in USA • 03/23 • PDF

March 2023 revisions:

Page 4 - Added additional training and installation instructions.

Page 5 - Added additional training and installation instructions.

Page 8 - Added additional operation instructions.

Frick WVS 1000 DAQ Wireless Vibration Sensor Installation guide

Brand: Frick

Model: WVS 1000 DAQ Wireless Vibration Sensor

Type: Installation guide

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Frick WVS 1000 DAQ Wireless Vibration Sensor Installation guide

Frick WVS 1000 DAQ Wireless Vibration Sensor Installation guide

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