Toro 48in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers Installation guide

Category
Lawnmowers
Type
Installation guide

Toro 48in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a powerful attachment that transforms your mower into a mulching machine, leaving your lawn looking neat and healthy. Its innovative design features baffles that finely cut grass clippings and evenly distribute them back into the turf, adding essential nutrients to the soil and promoting thicker, greener growth. This kit is compatible with select Toro mid-size mowers and is easy to install, allowing you to switch between mulching and side discharge modes with ease.

Toro 48in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a powerful attachment that transforms your mower into a mulching machine, leaving your lawn looking neat and healthy. Its innovative design features baffles that finely cut grass clippings and evenly distribute them back into the turf, adding essential nutrients to the soil and promoting thicker, greener growth. This kit is compatible with select Toro mid-size mowers and is easy to install, allowing you to switch between mulching and side discharge modes with ease.

FormNo.3373-816RevA
40inor48inRecycler
®
Kit
TURBOFORCE
®
CuttingUnitforMid-SizeMowers
ModelNo.110-2060
ModelNo.110-2070
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
SideDischargeorMulchGrass
WARNING
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
Neverputyourhandsorfeetunderthemower.
Nevertrytoclearthedischargeareaormower
bladesunlessyoudisengagethepowertakeoff
(PTO)leverandturntheignitionkeytooff.
Alsoremovethekeyandpullthewireoffthe
sparkplug(s).
Ensurethemowerhasthehingedgrassdeectorthat
dispersesclippingstothesideanddowntowardtheturf,
whileinsidedischargemode.
Tomulchgrassclippings,thebafesmustbeinstalledinto
themowerasshowninthefollowingsteps.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-816*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemower.
2
Nopartsrequired
Removetheexistingblades.
3
Nopartsrequired
Removetheexistingbafes.
Dischargeplate1
Bolt(3/8x1inch)
2
4
Nut(3/8inch)
2
Installthedischargeplate.
Leftbafe
1
Centerbafe
1
Rightbafe
1
Bolt(3/8x7/8inch)
8
Flangenut(3/8inch)
9
5
Carriagebolt(3/8x3/4inch)
1
Installthebafes.
6
Recyclerblades3Installthenewblades.
1
PreparingtheMower
NoPartsRequired
Procedure
1.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurebafeswilltproperlyagainst
mowerdeck.
2.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
2
RemovingtheExistingBlades
NoPartsRequired
Procedure
Removetheexistingbladesfromthespindles(Figure1or
Figure2).
Note:Savethebladesforusewheninsidedischarging
mode.Usethebladeboltandwasherforinstallingthe
recyclerbladesinStep4.
WARNING
Abladeissharp.Contactwithasharpbladecan
causeseriouspersonalinjury.
Wearglovesorwrapsharpedgesofthebladewith
arag.
2
Figure1
FixedDeckMowerShown
1.Blade
4.Spacer(xeddeckmower
only)
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
Figure2
GrandStand
®
MowerShown
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
.
3
3
RemovingtheExistingBafes
NoPartsRequired
Procedure
Note:Inthestepsbelow,theboltsarethreadedintothe
mowerdeck.Removethenutsrstbeforeremovingbolts.
1.Removethenutsandboltsholdingtheleftfrontbafe
inplace(Figure3andFigure4).
For40inchGrandStandmowersonly,usetheexisting
hardwareusedfortheidlerpulleypivot.Removeand
retainthecurvedwasherforsidedischargemode.
2.Removethenutsandboltsholdingthedischargebafe
inplace(
Figure3andFigure4).Installthenutsand
boltstocovertheholesafterthebafeisremoved.
3.Removethelargeangednutandboltorcamlock
andwasherbyunscrewingitfromtheadjustableow
bafe(Figure3).
4.Removethenutandboltholdingtheadjustableow
bafeinplace(Figure3).
Note:Savethebafesandhardwareforusewhenchanging
tosidedischargingmode.
g018641
6
7
4
8
8
1
Figure3
FixedDeckMowerShown
1.AdjustableFlowBafe5.Largeangednut
2.Leftfrontbafe6.Dischargebafe,install
thenutsandboltsafter
removingthedischarge
bafetocovertheholes
3.Bolt7.Mowerdeck
4.FlangeNut
8.Carriagebolt
g018642
1 2
3
4
Figure4
40inchGrandStandmowershown
1.Tocovertheholes,install
thenutandboltafter
removingthedischarge
bafe
3.Idlerpulleypivot,use
existinghardwarefor
recyclerbafes(40inch
Grandstandmoweronly)
(removeandretainthe
curvedwasherforside
dischargemode)
2.GrandStandmowerdeck4.Removeandretainfor
conversionbacktoside
dischargemode
4
4
InstallingtheDischargePlate
Partsneededforthisprocedure:
1Dischargeplate
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
Procedure
Installthedischargeplatetotheoutsideofthemounting
bracketwith2bolts(3/8x1inch)and2nuts(3/8inch)
(Figure5).
Figure5
FixedDeckMowerShown
1.Discharge
plate
2.Bolt(3/8x
1inch)
3.Nut(3/8
inch)
4.Mounting
bracket
5
InstallingtheBafes
Partsneededforthisprocedure:
1
Leftbafe
1
Centerbafe
1
Rightbafe
8
Bolt(3/8x7/8inch)
9
Flangenut(3/8inch)
1
Carriagebolt(3/8x3/4inch)
Procedure
Note:Allholesexistinthemowerdeckforinstallingthe
newbafes.
Note:Looselyinstallthebafestoalignthebafeswithall
existingholesinthemower.
1.Installtherightbafeintothemower.
2.Looselyinstalltherightbafetothemowerdeckwith
2bolts(3/8x7/8inch)and2angenuts(3/8inch)
(Figure6).
3.Looselyinstalltherightbafetothedischargeplate
with1bolt(3/8x7/8inch)and1angenut(3/8inch)
(
Figure6).
4.Installtheleftbafeintothemower.
5.Looselyinstalltheleftbafetothemowerdeckwith
2bolts(3/8x7/8inch)and2angenuts(3/8inch)
(Figure6).
6.Looselyinstalltheleftbafetotheleftsidewallofthe
mowerdeckwith1carriagebolt(3/8x3/4inch)and
1angenut(3/8inch)(Figure6).
5
g018734
4
6
Figure6
1.Rightbafe3.Flangenut(3/8inch)5.Carriagebolt(3/8x3/4inch)
2.Leftbafe4.Bolt(3/8x7/8inch)6.Boltfor40inchGrandStandmowers.
Thisboltisfromtheidlerpulleyarm.
7.Installthecenterbafeintothemower.
8.Looselyinstallthecenterbafetotheleftbafewith
1bolt(3/8x7/8inch)and1angenut(3/8inch)
(Figure7).
9.Looselyinstallthecenterbafetotherightbafewith
1bolt(3/8x7/8inch)and1angenut(3/8inch)
(Figure7).
10.Looselyinstallthecenterbafetothetopofthemower
deckwith1bolt(3/8x7/8inch)and1angenut(3/8
inch)(Figure7).
Figure7
1.Centerbafe3.Bolt(3/8x7/8inch)5.Rightbafe
2.Mowerdeck
4.Flangenut(3/8inch)6.Leftbafe
6
6
InstallingtheNewBlades
Partsneededforthisprocedure:
3Recyclerblades
Procedure
Important:Thesailpartoftheblade(i.e.,theturned
upsection)mustfacetheinsideofthemower(Figure8).
1.Forxeddeckmowersonly,adjustthebladesbyusing
the4spacers(1/4inch)onthebladespindlebolts;
refertotheOperator'sManual.
2.Installthenewbladestothespindleswithwashersand
bladeboltsthatwerepreviouslyremoved(Figure8or
Figure9).
3.Forxeddeckmowersonly,tightenthebladeboltto
75-80ft-lb(101-108N-m)(Figure8).
4.ForGrandStandmowersandoatingdeckmowers,
tightenthebladeboltto85-110ft-lb(115-150N-m)
(Figure9).
5.Rotatethebladesandensurethereisclearancebetween
thebladesandthebafes.
6.Tightenallboltsandnutsforthebafes.
WARNING
Abladeissharp.Contactwithasharpblade
cancauseseriouspersonalinjury.
Wearglovesorwrapsharpedgesoftheblade
witharag.
Figure8
FixedDeckMowerShown
1.Blade
4.Spacer(xeddeckmower
only)
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
7
Figure9
GrandStand
®
MowerShown
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
Operation
SelectingtheProper
Height-of-Cut
Removeapproximatelyoneinchornomorethan1/3ofthe
grassbladewhencutting.Inexceptionallylushanddense
grassyoumayneedtoraisetheheight-of-cutsettingor
converttosidedischargeorbaggingoperations.
MowinginExtremeConditions
Airisrequiredtocutandrecutgrassclippingsinthemower
housing,sodonotsettheheight-of-cuttoolowortotally
surroundthehousingbyuncutgrass.Alwaystrytohaveone
sideofthemowerhousingfreefromuncutgrass,allowingair
tobedrawnintothehousing.Whenmakinganinitialcut
throughthecenterofanuncutarea,operatethemachine
slowerandbackupifthemowerstartstoclog.
MowingatProperIntervals
Undermostnormalconditionsyouwillneedtomowevery
4–5days.However,grassgrowsatdifferentratesatdifferent
times.Thus,inordertomaintainthesameheight-of-cut,
whichisagoodpractice,you'llneedtocutmorefrequentlyin
earlyspring;asthegrassgrowthrateslowsinmidsummer,
cutonlyevery8–10days.Ifyouareunabletomowforan
extendedperiodduetoweatherconditionsorotherreasons,
converttosidedischargeorbaggingoptionsormowrst
withtheheight-of-cutatahighlevel;thenmowagain2–3
dayslaterwithalowerheightsetting.
MowingwithSharpBlades
Asharpbladecutscleanlyandwithouttearingorshredding
thegrass.Adullbladewilltearandshredthegrass.Tearing
andshreddingcausesthegrasstoturnbrownattheedges
whichimpairsgrowthandincreasessusceptibilitytodisease.
AfterOperating
Toensureoptimumperformance,cleantheundersideofthe
mowerhousingaftereachuse.Ifresidueisallowedtobuild
upinthemowerhousing,cuttingperformancewilldecrease.
8
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Toro 48in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers Installation guide

Category
Lawnmowers
Type
Installation guide

Toro 48in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a powerful attachment that transforms your mower into a mulching machine, leaving your lawn looking neat and healthy. Its innovative design features baffles that finely cut grass clippings and evenly distribute them back into the turf, adding essential nutrients to the soil and promoting thicker, greener growth. This kit is compatible with select Toro mid-size mowers and is easy to install, allowing you to switch between mulching and side discharge modes with ease.

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