Coleman Evcon BPCH0361BA Installation guide

Type
Installation guide

This manual is also suitable for

Coleman Evcon BPCH0361BA is a start kit for air conditioners and heat pumps. It is designed to help PSC (permanent split capacitor) motors start under low voltage conditions or exceptionally high operating temperatures. The kit includes a potential (starting) relay, screws, capacitor strap, and starting capacitor with wiring leads. It is compatible with outdoor units rated at 208-230V/1PH/60HZ. PSC motors do not require a starting relay and capacitor under ordinary operating conditions, but the addition of this kit can improve starting torque and reduce the risk of field problems.

Coleman Evcon BPCH0361BA is a start kit for air conditioners and heat pumps. It is designed to help PSC (permanent split capacitor) motors start under low voltage conditions or exceptionally high operating temperatures. The kit includes a potential (starting) relay, screws, capacitor strap, and starting capacitor with wiring leads. It is compatible with outdoor units rated at 208-230V/1PH/60HZ. PSC motors do not require a starting relay and capacitor under ordinary operating conditions, but the addition of this kit can improve starting torque and reduce the risk of field problems.

035-15857-402 Rev. B (0402)
ACCESSORY KIT INSTALLATION INSTRUCTIONS
2SA067" START KITS FOR AIR CONDITIONERS AND HEAT PUMPS
IMPORTANT - These instructions are intended for the
use of qualified individuals specially trained and experi-
enced in installation of this type of equipment and
related system components.
Installation and service personnel are required by
some states to be licensed.
Persons not qualified shall not install this equipment or
interpret these instructions.
[,&WARNING
Improper installation may damage equipment,
can create a shock hazard, and will void the
warranty.
NOTE: The words "Shall" or "Must" indicate a require-
ment which is essential to satisfactory and safe
product performance.
The words "Should" or "May" indicate a recom-
mendation or advice which is not essential and
not required but which may be useful or help-
ful.
CONTENTS OF KIT
The compressor starting kit consists of a potential
(starting) relay, screws, capacitor strap and starting
capacitor with wiring leads. Kit may contain more hard-
ware than necessary for some models and wires may
be longer than required. Start kits for the various mod-
els are listed in Table 1.
IMPORTANT - Do not mis-match kits or damage will
occur to the equipment.
APPLICATION
The compressor in the outdoor unit has a PSC (perma-
nent split capacitor) motor which does not require a
starting relay and capacitor, under ordinary operating
conditions. The omission of these components elimi-
nates a potential source of field problems making the
system more trouble-free.
In order to take advantage of these benefits and trou-
ble-flee operation, the starting torque, or load, must be
kept to a minimum. The suction and discharge pres-
sures must be nearly equal before the compressor will
start.
Because of the lower starting torque inherent in PSC
motors, certain conditions such as low voltage and
exceptionally high operating temperature, short ther-
mostat cycles, etc. can affect the starting operation.
When such conditions exist, and cannot be corrected, it
is recommended that the field installed compressor
starting kit be used to convert the compressor motor to
CSR (capacitor, capacitor run) operation.
NOTE: All Start Kits listed in these instructions are for
use with outdoor units rated at 208-230V/1PH/
60HZ.
[,&WARNING
SHOCK HAZARD - Shut off electrical supply
to outdoor unit at main disconnect. One side of
the contactor remains closed at all times, so
main disconnect must be opened when servic-
ing electrical components to prevent electrical
shock, which could result in personal injury or
death.
Unitary Products Group
035-15857-402 Rev.B (0402)
OUTDOOR UNIT MODEL NUMBER COMPRESSOR
START KIT
MODEL NO.
2SA06701606
2SA06702306
2SA06701706
2SA06706206
2SA06703706
2SA06703706
2SA06702106
2SA06702006
2SA06703906
2SA06703906
2SA06701806
2SA06701806
2SA06702306
2SA06706206
2SA06703706
2SA06702006
2SA06714206
2SA06702406
2SA06706006
2SA06702506
2SA06706306
2SA06706306
2SA06706106
2SA06701606
2SA06703706
2SA06702106
2SA06703506
2SA06706006
2SA06701806
2SA06706006
2SA06706106
2SA06706206
2SA06703606
2SA06706106
2SA06706306
BRCS0181BD HABA/H 1RA018 AC018X1021 (BRISTOL) H23B173ABCA
BRCQ0181BE -- AC018M1021 (BRISTOL) H29B15UABCA
BRC*0241BD HABA/H 1RA024 AC024X1021 (BRISTOL) H23B223ABCA
BRCQ0241BE -- AC024M 1021 (BRISTOL) H29B22UABCA
BRC*0301BD HBBA/H2RA030 AC030X1021 (BRISTOL) H23B28SABCA
BRCQ0301BE -- AC030M1021 (BRISTOL) H23B28SABCA
BRC*0361BD HBBA/H2RA036 -- (BRISTOL) H25B33EABCA
BRC*0361BD HBBA/H2RA036 AC036X1021 (BRISTOL) H29B33UABCA
BRC*0421BD HABA/H 1RA042 AC042X1021 (BRISTOL) H23A383ABCA
BRC*0481BD HABA/H 1RA048 AC048X1021 (BRISTOL) H23A423ABCA
BRCS0601BD HBBA/H2RA060 AC060X1021 (BRISTOL) H20R583ABCA
BRCS0601BE HCBA/H3RA060 AC060X1022 (BRISTOL) H20R583ABCA
DRCS0181BE HBBC/H2RC018 AC018X1222 (BRISTOL) H29B15UABCA
DRC*0241BE HBBC/H2RC024 AC024X1222 (BRISTOL) H25B20QABCA
DRC*0301BE HBBC/H2RC030 AC030X1222 (BRISTOL) H29B26UABCA
DRC*0361BE HBBC/H2RC036 AC036X1222 (BRISTOL) H29B30UABCA
DRC*0421BE HBBC/H2RC042 AC042X1221 (BRISTOL) H20C403ABCA
DRC*0481BE HBBC/H2RC048 AC048X1222 (BRISTOL) H29A423CBCA
DRCS0601CD HABC/H 1RC060 AC060X1221 (COPELAND) ZR57K3--PFV
DRCS0601BE HBBC/H2RC060 AC060X1222 (BRISTOL) H21R583ABCA
ERCS0421CA HABD/H 1RD042 -- (COPELAND) ZR36K3--PFV
ERCS0481CA HABD/H 1RD048 -- (COPELAND) ZR42K3--PFV
BRHS0181BD EBBA/E1RA018 HP018X1021 (BRISTOL) H23B17SABCA
BRH*0241BD EBBA/E1RA024 HP024X1021 (BRISTOL) H2322SABCA
BRH*0301BD EABA/E1RA030 HP030X1021 (BRISTOL) H25B28QABCA
BRH*0361BD EABA/E1RA036 HP036X1021 (BRISTOL) H25B35QABCA
BRH*0421CD EABA/E 1RA042 HP042X1021 (COPELAND) CR38K6--PFV
BRHS0481CD EABA/E1RA048 HP048X1021 (COPELAN D) ZR46K3--PFV
BRHQ0481 BE .... (BRISTOL) H20R48ABCA
BRHS0601CD EABA/E1RA060 HP060X1021 (COPELAN D) ZR57K3--PFV
DRHS0181BD EABC/E1RC018 HP018X1221 (BRISTOL) H25B17QABCA
DRH*0241BD EABC/E1RC024 HP024X1221 (BRISTOL) H25B20QABCA
DRH*0301BD EABC/E1RC030 HP030X1221 (BRISTOL) H26B26QABCA
DRH*0361BD EABC/E1RC036 HP036X1221 (BRISTOL) H25B30QABCA
DRH*0421CD EABC/E1 RC042 HP042X1221 (COPELAND) ZR40K3--PFV
2
SEE SECTION
FOR INSTALLATION
A
E
A
E
A
E
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
Unitary Products Group
035-15857-402 Rev. B (0402)
START KIT SEE SECTION
OUTDOOR UNIT MODEL NUMBER COMPRESSOR
MODEL NO. FOR INSTALLATION
2SA06701806 DRHS0481BE EBBC/E2RC048 HP048X1221 (BRISTOL) H20R453ABCA H
2SA06702506 DRHS0601BE EBBC/E2RC060 HP060X1221 (BRISTOL) H21R583ABCA H
2SA06701706 BPCH0241BA .... (BRISTOL) H23B223ABCA C
2SA06701606 BPCH0301BA .... (BRISTOL) H23B263ABCA C
2SA06703906 BPCH0361BA .... (BRISTOL) H23A323ABCA C
2SA06703906 BPCH0421BA .... (BRISTOL) H23A383ABCA C
2SA06707106 BPCH0481BA .... (BRISTOL) H25A46QCBCA C
2SA06707306 BPCH0551BA .... (BRISTOL) H25A56QCBCA C
2SA06706106 CPCH0301BA .... (BRISTOL) H25B26QABCA C
2SA06706106 CPCH0361BA .... (BRISTOL) H25B30QABCA C
2SA06707206 CPCH0421 CA .... (COPELAN D) ZR40K1--PFV C
2SA06706006 CPCH0481 CA .... (COPELAN D) ZR46K3--PFV C
2SA06701906 BPHH0241BA .... (BRISTOL) H25B22QABCA D
2SA06703706 BPHH0301BA .... (BRISTOL) H25B28QABCA D
2SA06702106 BPHH0361BA .... (BRISTOL) H25B35QABCA D
2SA06707106 BPHH0421BA .... (BRISTOL) H25A42QCBCA D
2SA06707106 BPHH0481BA .... (BRISTOL) H25A46QCBCA D
2SA06706206 PAC024H 1021 .... (BRISTOL) H29B22UABCA F
2SA06706106 PAC030H 1021 .... (BRISTOL) H23B28SABCA F
2SA06702006 PAC036H 1021 .... (BRISTOL) H29B33UABCA F
2SA06703906 PAC042H 1021 .... (BRISTOL) H23A383ABCA F
2SA06701806 PAC048H 1021 .... (BRISTOL) H20R453ABCA F
2SA06701806 PAC060H 1021 .... (BRISTOL) H20R583ABCA F
2SA06706206 PAC024H 1221 .... (BRISTOL) H29B20UABCA F
2SA06702206 PAC030H 1221 .... (BRISTOL) H27B26QCBCA F
2SA06702006 PAC036H 1221 .... (BRISTOL) H29B33UABCA F
2SA06706206 PAC042H 1221 .... (BRISTOL) H20C373ABCA F
2SA06706306 PAC048H 1221 .... (COPELAND) ZR42K3--PFV F
2SA06706106 PHP024H1021 .... (BRISTOL) H29B24UABCA G
2SA06703706 PHP030H1021 .... (BRISTOL) H29B28UABCA G
2SA06702006 PHP036H1021 .... (BRISTOL) H29B33UABCA G
2SA06707106 PHP042H1021 .... (BRISTOL) H25A42QCBCA G
2SA06701806 PHP048H1021 .... (BRISTOL) H20R453ABCA G
2SA06701806 PHP060H1021 .... (BRISTOL) H20R583ABCA G
Unitary Products Group 3
035-15857-402Rev.B(0402)
SECTION A
BRC(S,Q), HBA, HRA, ERCS, HBD, HRD, DRC(S,Q),
HBC, HRC & AC(10,12) SERIES SPLIT
AIR CONDITIONERS
Pre-drilled pilot holes are provided in the control box.
1. Use the two pilot holes on the left angled side to at-
tach start relay. See Figure 1.
2. Place the start capacitor beside the dual capacitor
using one capacitor strap fastened to pilot holes
provided in control box to secure both capacitors in
place.
3. Attach the black lead wire from the starting kit relay
#5 to T1 terminal of the contactor.
4. Attach the red lead wire from the starting kit capac-
itor to T2 terminal of the contactor.
5. Locate the brown wire connecting the dual capaci-
tor "HERM" to the S (start) terminal on the com-
pressor.
6. Attach the brown lead wire from the starting kit
relay #2 to the same terminal on the dual capacitor
which was located in Step 4. See Figure 2.
7. The yellow lead wire should be factory connected
between starting kit relay #1 to starting kit capaci-
tor.
NOTE: The wiring of the capacitor and relay must
agree with Figure 2. Also, see diagram on con-
trol box cover.
START RELAY
CONTACTOR
J
/
DUAL
RUN/FAN
CAPACITOR
START
CAPACITOR
FIGURE 1
(_ COMPONENTS SHOWN IN DASHED LINESARE OPTIONAL..
(_) DUAL CAPACITOR SHOWN SEPARATE CAPACITORS MAY BE USED ON
ACTUAL UNIT.
(_) WIRING MUST CONFORM TO NATIONALAND LOCAL CODES.
(_) IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE
REPLACED, IT MUST BE REPLACED WITH TYPE 105°C.
THERMOPLASTIC OR ITS EQUIVALENT.
WHERE POWER SUPPLY HAS ONE (1) 240 VOLT CONDUCTOR AND
ONE (1) NEUTRAL CONDUCTOR, CONNECT L2 OF CONTACTOR TO
NEUTRAL..
F DUAL@} RED
(c CAPAC I T0R
E
8
_2
.........q
I
HTS
HPS
CCH
HS
SR
SC
CC
HIGH TEMPERATURE SWITCH
HIGH PRESSURE SWITCH
CRANKCASE HEATER
HEATER SWITCH
START RELAY
START CAPACITOR
CONTACTOR COIL
HiGH VOLTAGE FACTORY WIRING
LOW VOLTAGE FACTORY WIRING
OPTIONAL WIRING
FIELD WIRING, LINE VOLTAGE
FIGURE 2
4 Unitary Products Group
035-15857-402 Rev. B (0402)
SECTION B
BRH, EBA, ERA, DRH, EBC, ERC & HP(10,12)
SERIES SPLIT HEAT PUMPS
Pre-drilled pilot holes are provided in the control box.
NOTE: On units which have a solid state start device,
remove 5the device and the red and brown wir-
ing connections to the dual capacitor.
1. Use the two pilot holes on the left angled side to
attach start relay. See Figure 3.
2. Place the start capacitor beside the dual capacitor
using one capacitor strap fastened to pilot holes
provided in control box to secure both capacitors in
place.
3. Attach the black lead wire from the starting kit relay
#5 to T1 terminal of the contactor.
4. Attach the red lead wire from the starting kit capac-
itor to T2 terminal of the contactor.
5. Locate the brown wire connecting the dual capaci-
tor "HERM" to the S (start) terminal on the com-
pressor.
6. Attach the brown lead wire from the starting kit
relay #2 to the same terminal on the dual capacitor
which was located in Step 4. See Figure 4.
7. The yellow lead wire should be factory connected
between starting kit relay #1 to starting kit capaci-
tor.
NOTE: The wiring of the capacitor and relay must
agree with Figure 4. Also, see diagram on con-
trol box cover.
START RELAY
CONTACTOR
J
DUAL
RUN/FAN
CAPACITOR
START
CAPACITOR
FIGURE 3
(Z) COMPONENTS SHOWN IN DASHED LINES ARE OPTIONAL.
C) WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES.
(_ IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT
MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE
105°C. THERMOPLASTIC OR ITS EQUIVALENT.
1_ GRAY WIRE ONLY USED WITH ACCESSORY
OUTDOOR THERMOSTAT KIT.
(_) WHERE POWER SUPPLY HAS ONE (1)
240 VOLT CONDUCTOR AND ONE (1)
NEUTRAL CONDUCTOR, CONNECT L2
OF CONTACTOR TO NEUTRAL.
(_ DUAL CAPACITOR SHOWN SEPARATE
CAPACITORS MAY BE USED ON
ACTUAL UNIT.
HIGH VOLTAGE FACTORY WIRING
LOW VOLTAGE FACTORY WIRING
OPTIONAL WIRING
FIELD WIRING, LINE VOLTAGE
HPS
RV
DEFT
CCH
HS
SR
SC
CC
FCS
HIGH PRESSURE SWITCH
REVERSING VALVE SOLENOID
DEFROST THERMOSTAT
CRANKCASE HEATER
HEATER SWITCH
START RELAY
START CAPACITOR
CONTACTOR COIL
FAN CUTOUT SWITCH
SEE UNIT INSTALLATION
INSTRUCTIONS FOR LOW
VOLTAGE TERMINATORS
_ 208/230 VAC 60 Hz 1 PHASE SUPPLY _1_ I GND
FIGURE 4
Unitary Products Group 5
035-15857-402Rev.B(0402)
SECTION C
PAC SERIES PACKAGED AIR CONDITIONERS
Pre-drilled screw holes are provided in the control box.
Using screws provided in the kit, install the start relay
and start capacitor as shown in Figure 5.
NOTE: When installing kits on units, run wires through
wiring clamp as shown in Figure 5.
On units which have a solid-state start device; remove
solid state start device along with the red and brown
wiring connections to run capacitor.
1. Attach the black lead wire from the starting kit relay
#5 to T1 terminal of the contactor.
2. Attach the red lead wire from the starting kit capac-
itor to dual capacitor "C".
3. Locate the brown wire connecting the dual capaci-
tor "HERM" to the S (start) terminal on the com-
pressor.
4. Attach the brown lead wire from the starting kit
relay #2 to the same terminal on the run capacitor
that was located in Step 3. See Figure 6.
5. Attach the yellow wire from the starting kit relay #1
to the start capacitor.
NOTE: The wiring of the capacitor and relay must
agree with Figure 6. Also, see diagram on con-
trol box cover.
All components must be fastened securely and all
wires must be routed to avoid contact with high or low
voltage terminals or sharp edges. Use the plastic wire
tie found with the kit to insure proper wire routing.
@
q
U
q#
@
o
)
o
o
o o
/ ;I b i .....
: ,4 o
o @
k j
o
o
.t-
/TRANSFORMER
.... CONTACTOR
J
START RELAY
........(OPTIONAL)
.......RUN CAPACITOR
START CAPACITOR
(OPTIONAL)
FIGURE 5
6 Unitary Products Group
035-15857-402Rev.B(0402)
NOTE: BLOWER MOTOR IS WIRED AT FACTORY
FOR OPTIMUM BLOWER PERFORMANCE• FOR
FIELD ADJUSTMENT OF BLOWER SPEED,
REFER TO BLOWER PERFORMANCE DATA IN
INSTALLATION INSTRUCTIONS•
BLOWER
CAPACITOR
BLOWER MOTOR
TERMINAL POSITION COLOR
COM 1 ORANGE
HIGH 2 BLACK
MED HI 3 BLUE
MED LO 4 YELLOW
LOW 5 RED
_:' COMPONENTS SHOWN IN DASHED
LINES ARE OPTIONAL•
RED
FAN MOTOR
BRN \/
ii S /
BLK
C ,
GRN GND.
(2_DUAL CAPACITOR SHOWN, SEPERATE
PLUG _ x_// _ _//
CAPACITORS MAY BE USED ON ACTUAL UNIT• :i 6 // 3// 5 4 2 1 [
,:3)WIRING MUST CONFORM TO NATIONAL ...................................................................................................................................................................................
AND LOCAL CODES. t- I
<4: IFANY OF THE ORIGINAL WIRING I- -.7 % I F Nii_l
SUPPLIED WITH THIS UNIT MUST BE I _ .... I START
REPLACED, IT MUST BE REPLACED _ i [ r 'vv'v i i
o I L _[_ YEL
WITH TYPE 105 THERMOPLASTIC I _fl_HERM i _ _ -- _1_
ORITSEQUIVALENT• I I /"; ................ _ i,,_i
#' I \ CAPACITOR
(5)WHERE POWER SUPPLY HAS ONE (1) I f I -- BRN :'\
240VOLTCONDUCTORANDONE(1) ! II ' ........ --:_i
NEUTRAL CONDUCTOR CONNECTL2 . I I L iBR.- N _ _ _ ] _)STARTi _ i
OFCONTACTORTONEUTRAL, ' I I - i _ ./ RELAY 5C_ i
[6]STANDARD ON SOME UNITS. L #I--__E%_(:_,i ..........'...........
,,7_FOR OPTIONAL ELECTRIC HEATER I I " _ _1
ACCESSORYUSEONLY. II PTOR
__ ..... _ COMPRESSOR I
I I BRN // b, "_ MOTOR I
HIGH VOLTAGE FACTORY WIRING I ' _'!# c BLK I
LOWVOLTAGEFACTORYW,R,NG / " _ _ '
/ I',
.... OPTIONAL WIRING / 'j
-- -- -- FIELD WIRING, LINE VOLTAGE |I ............. _ I
/I C_NKCASE_ I I
/I HEATER IVV ' I I '
)1 \>'
I_• _:--- , '-- - _-T_,-
® ® _ / L ::i i
k L2 _ -- .... " L1 i
OPTIONAL COMPONENTS. :: I J _ CQNTACTQR _ J
STARTRELAY / ! \ /I
START CAPACITOR :: / I \ / I GND.
CRANKCASE HEATER z: _ L_ _ i _ ORG _AA _ BLK ! I LUG
PTCR I i r.....
..........................I........................................................................i ° _: _,I I
I RED I z I
JUNCTION (_) LU._,_ POWER SUPPLY I _I
BOX
J _1 _ 230V 60 Hz 1 PHASE _I I
I I
, USE COPPER CONDUCTORSONLY I
TO THERMOSTAT GND.
NEC CLASS 2 WIRING
FIGURE 6
Unitary Products Group 7
035-15857-402 Rev. B (0402)
SECTION D
PHP SERIES PACKAGED HEAT PUMPS
Pre-drilled screw holes are provided in the control box.
Using screws provided in the kit, install the start relay
and start capacitor as shown in Figure 7.
NOTE: When installing kits on units, run wires through
wiring clamp as shown in Figure 7.
On units which have a solid-state start device; remove
solid state start device along with the red and brown
wiring connections to run capacitor.
1. Attach the black lead wire from the starting kit relay
#5 to T1 terminal of the contactor.
2. Attach the red lead wire from the starting kit capac-
itor to dual capacitor "C".
3. Locate the brown wire connecting the dual capaci-
tor "HERM" to the S (start) terminal on the com-
pressor.
4. Attach the brown lead wire from the starting kit
relay #2 to the same terminal on the run capacitor
that was located in Step 3. See Figure 8.
5. Attach the yellow wire from the starting kit relay #1
to the start capacitor.
NOTE: The wiring of the capacitor and relay must
agree with Figure 8. Also, see diagram on con-
trol box cover.
All components must be fastened securely and all
wires must be routed to avoid contact with high or low
voltage terminals or sharp edges. Use the plastic wire
tie found with the kit to insure proper wire routing.
' _ s
._ L I Y
'o-_ _" .... o ° _
O o ,
/_ ® o o o o /"
( c?:i
O .... : P_t g
o @
/
DEFROST
_CONTROL
BOARD
_TRANSFORMER
j CONTACTOR
START RELAY
....... (OPTIONAL)
BLOWER DELAY
.... (OPTIONAL)
........RUN CAPACITOR
START CAPACITOR
(OPTIONAL)
FIGURE 7
8 Unitary Products Group
035-15857-402Rev.B(0402)
BLOWER MOTOR
F_
TERMINAL POSITION COLOR
COM I 1 I ORANGE _ o ._ ® z -_ o
HIGH 2 BLACK BLOWER 2 _ _- _) _ _ [_
I I CAPACITOR
MED HI 3 BLUE _, _' :
MED LOW, 4 ,YELLOW 'zF _lz" ' Nii_l_T_2
LOW I 5 I RED _/ _1 WIRING
/
J" _L" _ I COM_ ORG I
/
OPTIONAL COMPONENTS: / [ _! 3 MEDHI I
START RELAY [' _4 /
START CAPACITOR ',\,. _ i! MEDLO 1
pmca / t
:: BLOWER,OTOR
1
{_ COMPONENTS SHOWN IN DASHED
LINES ARE OPTIONAL. 1
(_) DUAL CAPACITOR SHOWN SEPARATE 1
CAPACITORS MAY BE USED ON 1
,ACTUAL UNIT. 1
(3_WIRING MUST CONFORM TO NATIONAL 1
AND LOCAL CODES. 1
r4,
_ IF ANY OF THE ORIGINAL WIRING 1
SUPPLIED WITH THIS UNIT MUST BE 1
REPLACED, IT MUST BE REPLACED I
WITH TYPE 1050 THERMOPLASTIC |
OR ITS EQUIVALENT. _-'
(5)WHERE POWER SUPPLY HAS ONE (1)
240 VOLT CONDUCTOR AND ONE (1)
NEUTRAL CONDUCTOR, CONNECT L2
OF CONTACTOR TO NEUTRAL.
(6) STANDARD ON SOME UNITS.
HIGH VOLTAGE FACTORY WIRING
LOW VOLTAGE FACTORY WIRING
OPTIONAL WIRING
FIELD WIRING, LINE VOLTAGE
NOTE: BLOWER MOTOR IS WIRED AT FACTORY
FOR OPTIMUM BLOWER PERFORMANCE. FOR
FIELD ADJUSTMENT OF BLOWER SPEED,
REFER TO BLOWER PERFORMANCE DATA IN
INSTALLATION INSTRUCTIONS.
X/L
__j> R DEFROST
C CONTROL i BLK
_ Wl/66
REV PRESS i COMP BFST
VALVE SW TCH i RELAY T'STAT i
o, ii , ,,i
ii RV "PS I DEFT
_ C ',
, R
I ' \ CAPACITOR .....
I BRN _2
i / ........ .-_
I
L BRN ' (6_ <_
I ...... r START 5_
RED ,Y_ i "\', RELAY !
PTC R (6) I
I
CONPRESSOR
MOTOR
CRANKCASE
HEATER
T2 T1
L2 L1 [
I \ TRANSFORMER / I LU?
, \ ORG BLK / , i_
I ' .... _ I
BLU
I I I
POWER SUPPLY
•1< 230v60Hz_PH =1"
I
GNB
USE COPPER CONDUCTORS ONLY
FIGURE 8
Unitary Products Group 9
035-15857-402Rev.B(0402)
SECTION E
AC*M10 SERIES SPLIT AIR CONDITIONERS
Pre-drilled pilot holes are provided in the control box.
1. Use the two pilot holes to at-tach start relay. See
Figure 9.
2. Place the start capacitor beside the dual capacitor
using one capacitor strap fastened to pilot holes
provided in control box to secure both capacitors in
place,
3. Attach the black lead wire from the starting kit relay
#5 to T1 terminal of the contactor.
4. Attach the red lead wire from the starting kit capac-
itor to T2 terminal of the contactor.
5. Locate the brown wire connecting the dual capaci-
tor "HERM" to the S (start) terminal on the com-
pressor.
6. Attach the brown lead wire from the starting kit
relay #2 to the same terminal on the dual capacitor
which was located in Step 4. See Figure 10.
7. The yellow lead wire should be factory connected
between starting kit relay #1 to starting kit capaci-
tor.
NOTE: The wiring of the capacitor and relay must
agree with Figure 10. Also, see diagram on
control box cover.
CONTACTOR
START RELAY
/
CAPACITOR
RUN/FAN
CAPACITOR
FIGURE 9
COMPONENTS SHOWN IN DASHED
LINES ARE OPTIONAL.
(_) DUAL CAPACITOR SHOWN
SEPARATE CAPACITORS MAY BE
USED ON
WIRING MUST CONFORM TO
NATIONAL AND LOCAL CODES.
HiGH VOLTAGE FACTORY WiRiNG
LOW VOLTAGE FACTORY WiRiNG
OPTIONAL WIRING
FIELD WIRING, LINE VOLTAGE
zlz.
"1
4_) IFANY OF THE ORIGINAL WIRE
SUPPLIED WITH THIS UNIT MUST BE
REPLACED, IT MUST BE REPLACED
WITH TYPE 105°C. THERMOPLASTIC
OR ITS EQUIVALENT.
(_ WHERE POWER SUPPLY HAS ONE
(1)
240 VOLT CONDUCTOR AND ONE (1)
NEUTRAL CONDUCTOR, CONNECT L2
OF CONTACTOR TO NEUTRAL.
HPS - HIGH PRESSURE SWITCH
CCH - CRANKCASE HEATER
HS - HEATER SWITCH
SR - START RELAY
SC - START CAPACITOR
CC - CONTACTOR COIL
PTCR - POS. TEMP. COEFF. RELAY
PUR n" _-I
NOIIOVdVO I
@ 7vnaI ©
BRN RED oF-_ - 1_
-
z _" @ r'N. _ i__ I
o zI_L _ I
- ----I I
f--Zl i -,i
O0 "X_/" BLK
BLK
©
03
n
I
r./_ n O
I - _1 °zx
F-O
_J
uamo I_n
i i _o_
5 °N
i i
J - - '_[Cl_-- --_
_i t
I J
_, 6,'x/X/'o_ BLK--_ /
©
FIGURE 10
10 Unitary Products Group
035-15857-402 Rev. B (0402)
KIT NUMBER
START CAPACITOR
RATINGS
COMPONENT RATINGS
START RELAY RATINGS
RATED HOT PICK- COLD PICK-UP
MIN. MAX.
UP VOLTS
MIN.
55
60
60
40
60
75
60
55
40
60
75
40
40
40
55
75
40
60
40
40
40
40
40
2SA06701606 88-108 MFD. 250 VAC 170 180 162 175
2SA06701706 72-88 MFD. 330 VAC 190 200 189 205
2SA06701806 88-108 MFD. 250 VA 190 200 189 205
2SA06702106 145-175 MFD. 250 VAC 160 170 152 166
2SA06703206 43-53 MFD. 330 VAC 190 200 189 205
2SA06703306 145-175 MFD. 250 VAC 240 260 223 252
2SA06703506 189-227 MFD. 330 VAC 190 200 189 205
2SA06703606 189-227 MFD. 330 VAC 170 180 162 175
2SA06703706 145-175 MFD. 250 VAC 200 220 186 215
2SA06703906 145-175 MFD. 250 VAC 260 280 239 268
2SA06706006 270-324 MFD. 330 VAC 240 260 223 252
2SA06706106 88-108 MFD. 250 VAC 160 170 152 166
2SA06706206 145-175 MFD. 250 VAC 220 240 205 234
2SA06706306 88-108 MFD. 330 VAC 170 180 162 175
2SA06707106 297-356 MFD. 250 VAC 170 180 162 175
2SA06707206 88-108 MFD. 330 VAC 240 260 223 252
2SA06707306 297-356 MFD. 250 VAC 160 170 152 166
2SA06714206 88-108 MFD. 250 VAC 190 200 180 195
2SA06702006 145-175 MFD. 250 VAC 170 180 162 175
2SA06702206 189-227 MFD. 250 VAC 180 190 171 184
2SA06702306 161-193 MFD. 250 VAC 240 260 224 252
2SA06702406 270-334 MFD. 330 VAC 170 180 162 175
2SA06702506 145-175 MFD. 330 VAC 170 180 162 175
DROP-OUT
MAX.
115
130
130
90
130
150
130
115
90
135
150
90
90
90
115
150
90
121
90
90
90
90
90
Unitary Products Group 11
NOTES
Subject to change without notice. Printed in U.S.A.
Copyright _>by York International Corp. 2002. All rights reserved.
Unitary
Product
Group
5005
York
Drive
035-15857-402 Rev. B (0402)
Supersedes: 035-15857-402 Rev. A (0101
Norman
OK
73069
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Coleman Evcon BPCH0361BA Installation guide

Type
Installation guide
This manual is also suitable for

Coleman Evcon BPCH0361BA is a start kit for air conditioners and heat pumps. It is designed to help PSC (permanent split capacitor) motors start under low voltage conditions or exceptionally high operating temperatures. The kit includes a potential (starting) relay, screws, capacitor strap, and starting capacitor with wiring leads. It is compatible with outdoor units rated at 208-230V/1PH/60HZ. PSC motors do not require a starting relay and capacitor under ordinary operating conditions, but the addition of this kit can improve starting torque and reduce the risk of field problems.

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