GFA DC 8010 Operating instructions

Installation instructions

Door control DC 8010

51171750.00002

Part number: 20801000.xxxxx

USA - Version: b/09.2022

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

40549 Düsseldorf

www.gfa-elektromaten.com

[email protected]

+49 211 / 500 90 0

US-Contact: 1-262-299-4740

Contact:

Failure to observe these installation instructions may

result in severe injury or death.

▪Read these instructions before using the product.

▪Include these instructions when passing on the product to

third parties.

1 Table of contents

1 Safety chapter ...................................................................... 1

1.1 Explanation of symbols .......................................................1

1.2 Target audience of the installation instructions ................... 1

1.3 Specieduse ......................................................................2

1.4 General safety information ..................................................2

2 Storage and transport .........................................................3

3 Product overview .................................................................3

3.1 Technical data .....................................................................3

3.2 Overview of the DC 8010 ....................................................4

3.3 Overview of the control unit .................................................5

3.4 Status displays of the door control ......................................6

4 Mechanical installation .......................................................8

5 Electrical installation ...........................................................9

5.1 Fuses .................................................................................10

5.2 Connecting limit switch to the door control ........................10

5.3 Connecting motor to door control ...................................... 11

5.4 Motor cable conductor size ...............................................13

5.5 Setting the operating voltage .............................................14

5.6 Connecting the door control to the power grid .................. 14

6 Connecting external devices ............................................ 15

X: Power supply 24V DC ...................................................16

X2: Safety edge

..................................................................16

X2: Door safety switch ....................................................... 19

X3: Emergency stop switch ...............................................19

X4: Switch for automatic closing ........................................20

X5: External control device ................................................ 21

X6: Photocell ......................................................................22

X7: Radio receiver / pull switch ..........................................23

X8: Switch for intermediate open ......................................24

X20/ X21: Potential-free relay contacts .............................24

X29: Separate control for magnetic brakes ....................... 25

7 Settingthenallimitpositions ...........................................26

8 Programming .........................................................................28

0.1 Operating mode ............................................................... 29

0.2 Output rotating direction .................................................30

1.1/1.2Coarsecorrectionofnallimitposition  ...................... 30

1.3-1.5Finecorrectionofnallimitpositions ......................31

1.6 Door positions for intermediate open ..............................31

1.7/1.8 Switching position of relays X20/X21 .......................32

2.1 Safety edge in pre-limit area ............................................32

2.3 Automatic closing .............................................................33

2.4 Reaction of automatic closing to photocell ......................34

2.5 Limiting reversals .............................................................35

2.6 Radio and pull switch functions .......................................36

2.7/2.8 Relay functions of X20/X21 ......................................37

2.9 Specifying control device for intermediate open .............. 38

3.1 Force monitoring of sectional doors ................................39

3.2 Deactivation of the photocell ............................................40

3.8 Shorten/lengthen the reversing time ................................41

4.1 - 4.9 Frequency inverter functions ...................................42

8.5/8.6 Setting the maintenance cycle counter ......................44

9.1 Readout of cycle counter ................................................. 45

9.2 Readout of fault indications .............................................45

9.3

Readout of the cycle counter since last programming change

46

9.4 Readout of software version ........................................... 46

9.5 Reset to factory settings / use of GfA-Stick .....................46

9 Maintenance and repair .........................................................47

9.1 Fault indication ......................................................................47

9.2 Maintenance ..........................................................................52

10 Disposal ..................................................................................52

11 Cable plan - door drives without FI ......................................53

12 Cable plan - door drives with FI 3~ ......................................54

13 Cable plan - door drives with FI 2~ ......................................55

1

1 Safety chapter

1.1 Explanation of symbols

Safety note: Non-compliance will result in death or severe injury.

Safety note: Non-compliance may result in death or severe injury.

Safety note: Non-compliance may result in injury.

Note: Non-compliance may result in property damage and

impairment of the product‘s functionality.

Note: Indicates useful other information.

1.2 Target audience of the installation instructions

These installation instructions are intended for trained

electricians and door installation technicians. They must be

capable of installing, commissioning and servicing the door

control.

Only trained electricians are allowed to execute the steps

described in chapter 5.

Trained electricians meet the following requirements:

▪They are familiar with the applicable safety and accident

prevention regulations.

▪They recognize hazards relating to electricity and the door

control and take safety precautions.

As user or operator, please contact the manufacturer of your

door product.

All work performed must be in accordance to NEC, local, state

and federal codes.

2

1.3 Specieduse

The door control is intended for installation in a force-actuated

door that is driven by a GfA ELEKTROMATEN (door drive unit)

with digital limit switch (DES). The control may be used only

indoors and exclusively for vertically moving doors.

Onlythespecieduseguaranteessafeoperation.

Modicationsareonlypermissiblewiththeconsentofthe

manufacturer.

1.4 General safety information

Danger to life due to electric shock!

Improper installation or repair may result in death or severe injury

from electrical current.

▪ Haveonlyqualiedelectricianscarryoutinstallation,

commissioning, and repairs.

▪Follow all safety instructions.

▪Operate the product only in perfect condition and carry out

regular maintenance.

▪Use only original spare parts.

Danger due to improper use of the product!

▪Do not allow children to operate the product unattended or

play with it.

3

2 Storage and transport

Store the door control in the original packaging in a dry place.

The temperature may be between 32 F (0 °C) and 122 F

(+50 °C).

The humidity must not exceed 93 %.

Do not stack anything on the door control. Transport the door

control in the original packaging. Avoid impacts, shocks, and

vibrations.

3 Product overview

3.1 Technical data

Property Specication

Dimensions of the control enclosure 500mm x 500mm x 210mm

19.7“ x 19.7“ x 8.3“

Operating frequency 60 Hz

Adjustable operating voltages 220V / 460V / 575V

Max. output power for door drive unit 5.5 kW

External supply voltage

(internal electronic protection)

24V DC / 500mA

Inputs 24V DC / 10mA

Relay contacts 2

Load on relay contact,

resistive/inductive Ambient

24V 1A

Temperature during operation -10°C to +40°C /

14°F to 104°F

Humidity during operation max. 93%, non-condensing

Degree of housing protection IP65 / NEMA 4

Overvoltage Category II

Weight 9 kg

4

3.2 Overview of the DC 8010

DC 8010 closed

No. Description No. Description

1 OPEN button 4 Main switch (optional)

2 STOP button 5 Display

3 CLOSE button

DC 8010 open

No. Description No. Description

6 Terminal Cover 9 Main switch (optional)

7 Mounting plate 10 DIN rail

8 DC 8010 control unit

(for detailed view, see 3.4)

5

3.3 Overview of the control unit

No. Description

1 4 Fuses

F1-F3: Motor fuses 20 A

F4: Control fuse 500mA

2 Motor connection

3 Ground

4 Power connection

5 Terminals X1: Operating voltage

6 Terminals X29: Relay for separate

brake control

7 Connector for GfA Bluetooth stick

8 Terminals X21: potential-free

form C relay (NO/NC)

9 Terminals X20: potential-free

form C relay (NO/NC)

10 Terminals X8: Intermediate open

No. Description

11 Terminals X7: Radio receiver, pull

switch

12 Terminals X6: Photocell

13 Terminals X: + (24V), - (GND)

14 Terminals X5: Control device

15 Terminals X4: Automatic closing

16 Terminals X3: Emergency STOP

17 Terminals X2: Safety edge

18 Selector switch

19 Connector for membrane push

button

20 Display

21 Terminals D: Digital limit switch

22 Terminals X0: Connector for

alternative keyboard

6

3.4 Status displays of the door control

Status displays

The following explains the symbols that the display of the door

control can represent.

▪The display of the door control consists of a double-digit

seven-segment-display.

▪The display can show symbols, letters, or numbers.

▪ Thegureshowsthedisplaywhenallsegmentsare

illuminated.

An E alternating with a number on the door control stands for a

movement command.

An F alternating with a number on the door control stands for a

fault indication. See Chapter 8.2.

Status display during initial operation

Thesesymbolsappearonlywhilethenallimitpositionsareset.

Display Description

Changing output rotating direction is active

SeeChapter6,settingnallimitpositions

Changing output rotating direction is completed

SeeChapter6,settingnallimitpositions

Flashing:TeachinginnallimitpositionOPEN

Flashing:TeachinginnallimitpositionCLOSE

7

Status displays during operation

Display Description

Standby. A movement command or pressing a pushbutton exits the

standby mode.

Preset maintenance cycle counter has been reached.

See menu item 8.5/8.6.

Display does not light up. Indicates a short circuit or overload of the 24V

DC supply voltage.

Flashing: Door is opening.

Flashing: Door is closing.

Doorisstationarybetweentwonallimitpositions.

DoorisinnallimitpositionOPEN.

Door is in programmed intermediate open.

DoorisinnallimitpositionCLOSE.

Non-ashing:programmingdisabled.

Movement command display

The movement commands appear on the display when the

door control receives OPEN, CLOSE or STOP commands.

Display Description

E.

Display alternates between E. and number:

1. 1 OPEN command received.

1.2 STOP command received.

1.3 CLOSE command received.

8

4 Mechanical installation

The following describes how to mount the door control unit on

the wall.

Danger due to unattended door movement!

The operation of the door without line of sight leads to

dangerous situations for other persons.

▪Mount the door control with a clear view of the door.

Damage to components due to extreme ambient

conditions!

Extreme ambient conditions at the installation site can damage

the product.

▪Install the product indoors only.

▪Protect the product from moisture.

▪Observe the temperature range and the maximum humidity

during operation (see 3.1).

1. Mounting the angle brackets

▪Mount the 4 angle brackets supplied according to the

enclosed operating instructions.

2. Mounting the door control on the wall

▪Do not exceed the permissible loads on walls as well as

connecting and transmission elements.

▪Choose suitable connecting elements for attachment to the

surface.

▪Mount the door control at a height of at least 59“ (1.5m)

or according to your local, federal or state standards. For

dimensions,seegureonthefollowingpage.

9

5 Electrical installation

Follow local installation regulations during the entire electrical

installation. installation. Also note the cable plan at the end of

the manual.

Danger to life due to electric shock!

Improper installation may result in death or severe injury from

electrical current.

▪Let only trained electricians carry out the steps described in

chapter 5 and only trained electricians or door installation

technicians carry out further electrical installations.

▪ Shutothevoltagetoallcables.

Damage to components caused by penetrating moisture!

The NEMA protection class must be maintained. All

penetrations from the top will void warranty.

10

5.1 Fuses

The door control has four fuses. Fuses F1 to F3 are motor

fuses. Fuse F4 is the control fuse.

Riskofre!

Fuse F4 must have a current value of 500 mA. Otherwise, the

function of the fuse is not given.

The current value of fuses F1-F3 is 20 A.

Replacing fuses

▪Remove the terminal cover.

▪Remove the fuse sleeve.

▪Insert the fuse into the fuse sleeve.

▪ Screwinthefusesleevengertight.

▪Install the terminal cover. Tighten the screws by hand.

5.2 Connecting limit switch to the door control

The following explains how to connect the digital limit switch

(DES) of the door drive unit to the door control. For this you

need a DES connecting cable.

1. Attaching the DES connecting cable

▪Remove the limit switch cover of the door drive unit. Please

refer to the installation instructions of the door drive unit.

▪A: Connect the plug (1) of the DES connection cable to the

slot on the DES (2).

▪B (FI-door drives): Connect the plug (1) of the DES

connection cable to the connection cable of the DES.

11

2. Attaching the connecting cable to the DC 8010

▪The wires and terminals are colored. Connect the wires of

the DES connecting cable (1) to the matching color of the

terminals D.1 to D.6 (2).

Terminal Color Wire/

Terminal Function

D.1 black Safety circuit, +24V

D.2 brown Channel B (RS485)

D.3 red Ground

D.4 orange Channel A (RS485)

D.5 yellow Safety circuit

D.6 green Supply voltage 8V DC

5.3 Connecting motor to door control

The following explains how to connect the motor to the

door control. A distinction is made between 3~ and 2~ door

drive units. The required cable AWG depends on the door

drive unit. Choose from the table on page 13. The length of the

cable should not exceed 98,4 ft (30 m).

The motor protection against overheating of

ELEKTROMATEN

without FI

complies with UL 1004-3 (thermal motor protector)

according to UL 325:2020 Section 18 Overload Protection. The

motorprotectorislistedunderULleE356028.Thefusesofthe

DC 8010 are used for short-circuit and ground-fault protection.

Terminal connections

Unless otherwise described, each terminal is suitable for one wire.

▪Push the clamp upwards to open the terminal.

▪Remove 0.5“ (12 mm) of the isolation of the wire.

▪Insert the stripped wire and push the clamp down to close

the terminal.

12

Connecting the 3~ door drive unit

▪You need a 4 conductor cable including ground. Select the

cable AWG based on the table „Motorcable conductors size“

on the following page.

▪Remove the cover of the terminal box on the motor of the

door drive unit.

▪Remove the terminal cover.

▪Connect terminals M1 to M3 (3) to the terminal board of the

motor (1) as follows:

▪Terminal M1 to phase U1

▪Terminal M2 to phase V1

▪Terminal M3 to phase W1

▪Connect the ground terminal of the DC 8010 (3) to the

grounding screw (2).

▪Replace the cover of the terminal box and the terminal cover.

Connecting the 2~ door drive unit

▪You need a 3 conductor cable including ground. Select the

cable AWG based on the table „Motorcable conductors size“

on the following page.

▪Remove the cover of the terminal box on the motor of the

door drive unit.

▪Remove the terminal cover.

▪Connect terminals M2 and M3 (3) to the terminal board of the

motor (1) as follows:

▪Terminal M2 to phase U1

▪Terminal M3 to phase V1

▪Connect the ground terminal of the door control (3) to the

grounding screw of the door drive unit (2).

▪Replace the cover of the terminal box and the terminal cover.

13

5.4 Motor cable conductor size

Drives with AC motor

Drives Mains Voltage Control

Unit

Fuse

Ambient Temperature

Correction Factor to

30°C / 86°F

[Based on Temperature

Rating of Conductor

75°C / 167°F]

(NFPA 70 Table 400.5(A))

Ambient Temperature

Correction Factor to

40°C / 104°F

[Based on Temperature

Rating of Conductor

75°C / 167°F]

(NFPA 70 Table 400.5(A))

all

drives

3~220 V

3~460 V

3~575 V

< 10,5 A 20 A 14 AWG 14 AWG

Drives with VFD motor

VFD Motor Mains

voltage

input

current

Control Unit Fuse Ambient

Temperature

Correction Factor to

30°C / 86°F

[Based on

Temperature Rating

of Conductor

75°C / 167°F]

(NFPA 70 Table

400.5(A))

Ambient

Temperature

Correction Factor

to 40°C / 104°F

[Based on

Temperature Rating

of Conductor

75°C / 167°F]

(NFPA 70 Table

400.5(A))

0,85 kW

D7FG4uS/

FU085UL

2 ~ 220 V

7,0 A 15 A 14 AWG 14 AWG

1,5 kW

D9LHu4(S)/

FU150UL

2 ~ 220 V

12,0 A 15 A 14 AWG 12 AWG

4,5 kW

D9LLM4u(S)/

FU450UL

3 ~ 460 V

12,0 A 15 A 14 AWG 12 AWG

4,5 kW

D9LLM4u(S)/

FU450LVUL

3 ~ 240 V

16,3 A 20 A 12 AWG 10 AWG

14

5.5 Setting the operating voltage

Danger to life due to electric shock!

▪Carry out the following steps only in a de-energized state.

You select the local operating voltage with a jumper on

terminals X1. Selectable: 220V, 460V or 575V (+/- 10%).

▪Set the bridge according to the operating voltage as shown.

220V 460V 575V

5.6 Connecting the door control to the power grid

Danger to life due to electric shock!

Carry out the following steps only in a de-energized state.

You can operate the door control on a 3 ~ or 2 ~ power grid.

Select the cable cross-section according to the national regula-

tions in order to connect the door control to the power grid.

Connect the door control to the power supply as shown.

3~ power supply 2~ power supply

15

6 Connecting external devices

The following explains how to connect external devices to

terminals X to X29 of the door control.

Danger to life due to electric shock!

Improper installation may result in death or severe injury from

electrical current.

▪ Onlydoorinstallationtechniciansorqualiedelectricians

should carry out the electrical installation.

▪ Shutothevoltagetoallcables.

Damage to components caused by penetrating moisture!

The NEMA protection class must be maintained.

▪Prevent moisture from penetrating the door control.

▪All penetrations from the top will void warranty.

Terminal connections X - X29

▪The terminals X-X29 are push-in terminals.

▪To connect a wire remove 0.4“ (10mm) of the isolation.

▪Push the wire into the hole.

▪To deconnect wires push a screw driver into the rectangle

opening then remove the wire.

16

X: Power supply 24V DC

Connect external devices that require 24V DC to terminals

X 24V/GND 0V. For example, photocells, radio receivers and

relays.

Damage to components!

The total current consumption of external devices must not

exceed 500mA.

X2: Safety edge

Thedoorcontroldetectsthreedierenttypesof

safety edges: electrical, pneumatic, and optical ones.

You can connect up to two safety edges at the same time. The

rstonetoterminalsX2.3-X2.5;thesecondonetoterminals

X2.6-X2.8.

In case of a defective safety edge, the door control switches to

operating mode hold-to-run.

Electrical safety edge

Connect the electrical safety edge with a terminal resistance of

8k2 or 10k2 (3) as follows:

▪Install the product according to the manufacturer‘s instructions.

▪

Connect the cables of the product to terminals X2.3 and X2.4

of the door control (2) as shown (1).

▪You can connect a second safety edge to terminals X2.6 and

X2.7 in the same way.

▪Activate the safety edge after completion of the electrical

installation with menu item 0. 1.

Fault indication F 2.4. appears in case of a short circuit.

If the circuit is permanently interrupted, fault indication F 2.5.

appears.

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GFA DC 8010 Operating instructions

GFA DC 8010 Operating instructions

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