ESAB WO1002 Aristo User manual

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Software manuals
Type
User manual

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The ESAB WO1002 Aristo is a user-friendly tube welding control panel with a wide range of applications in fields such as shipbuilding, construction, and the manufacturing of tanks and containers. It offers precise control over welding parameters, enabling you to achieve high-quality welds with minimal rework.

The ESAB WO1002 Aristo is a user-friendly tube welding control panel with a wide range of applications in fields such as shipbuilding, construction, and the manufacturing of tanks and containers. It offers precise control over welding parameters, enabling you to achieve high-quality welds with minimal rework.

GB
Valid from program version 1.60444 534 074 GB 110428
Aristo
WO100
2
Instruction manual
- 2 -
TOCe
Rights reserved to alter specifications without notice.
1 INTRODUCTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Selection of language 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Control panel 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SETTING RANGE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 WELDING PARAMETERS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Sectors 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Welding current 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Pulsed current/continuous current 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Wire feed 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Rotation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Gas 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Preheating 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Slope 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 MENU STRUCTURE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 MENUS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Weld area 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Parameters 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 File manager 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Information 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 Joint information 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5 Settings 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6 Limits 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Design area 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Settings 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Appearance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Users settings 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Login 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Library 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Weld programs 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Search filter 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Manual mode 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Motor selection 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Gas valve control 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3 Run motor 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Tool editor 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 Load/save 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2 Edit settings 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3 Edit motor data 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Logs 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1 Event log 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2 Quality data 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Manual welding 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Generate 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 TECHNICAL TERMS 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 INTRODUCTION
The manual describes the use of a control panel. WO100
2
For general information about operation, see the instruction manual for the power
source and control unit.
The text displayed in the panel is available in the following languages: Swedish,
Norwegian, Danish, Finnish, English, German, French, Dutch, Spanish, Italian,
Portuguese, Greek, Polish, Czech, Hungarian, Slovenian and Russian.
1.1 Selection of language
The first time you start up the machine, the following is displayed.
On delivery the system is set to English. To select your preferred language:
S Press the ”Menu” button
so that the menu is
activated and shows the
options available at this
level.
S Turn the knob until
”Settings” is highlighted,
then press the knob.
S ”Appearance” is
highlighted, press the knob.
S ”General” is highlighted,
press the knob. The
”Language” field with the
word ”English” is framed.
Turn the knob to select
your preferred language.
S Activate your preferred language by pressing the knob.
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1.2 Control panel
1 Knob
For moving, activating and setting parameter values.
There are three knob functions:
S Turn to the left
S Turn to the right
S Press the knob, activate
2 Display
There are four view fields in the
display:
Upper status field (A)
Information about the weld area's
program name, user, which type of
tool is connected and the tube
dimension.
Main menu field (B)
Different menus, see chapter 5 ”Menu
Structure”.
View field (C)
For editing weld programs, saving programs, information, appearance, etc.
Status field (D)
Shows general information, error messages and current welding data (position,
voltage, current)
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3 Quick stop/Restart
Immediate stop of the welding process. Gas postflow occurs according
to information from end sector.
Pressing the button again initiates restart with parameters from start
sector; the welding process continues from the point in the weld
program at which the interruption occurred.
4 Left arrow
Moving to the left in the menus and back in the main menus
5 Right arrow
Moving to the right in the menus and forward in the main menus
6 Main menu
Moving to the main menu field
2 SETTING RANGE
Parameter Setting range
Sector
Breakpoints
Degrees
0 - 50
0.000 - 9.999
0 - 3599°
Welding current
1)
Peak current
Background current
Pulse time
Background time
3 - 400 A
2)
3 - 400 A
2)
0.01 - 25 s
0.01 - 25 s
Wire feed
Peak wire feed speed
Background wire feed speed
15 - 250 cm/min
15 - 250 cm/min
Rotation
Rotation speed
Rotation direction
Pulsed rotation
5 - 100 % of the welding tool's maximum speed
Forwards and Backwards
0.05 - 25 s
Gas
Weld gas preflow time
Weld gas postflow time
Start gas
Root gas
0 - 6000 s
0 - 6000 s
0 - 6000 s
0 - 6000 s
Preheating
Preheating time 0 - 600 s
Slope
Slope up time
Slope down time
0.1 - 25 s
0.1 - 25 s
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1)
The maximum welding current for air-cooled tube welding tools is 100 A.
The maximum welding current for water-cooled tube welding tools is 400 A.
See also the instruction manual for the tube welding tool in question.
2)
Depends on power source
3 WELDING PARAMETERS
3.1 Sectors
A program for tube welding can be divided into different sections: sectors. Each
sector corresponds to one section of the tube's circumference. The maximum
number of sectors for one program is 50.
A sector can be assigned its own set of values
for different welding parameters, such as
current, rotation speed and wire feed speed, etc.
This allows the welding to be performed using
different welding parameter settings for different
sections of the tube joint.
Sector 4 Sector 1
Sector 3 Sector 2
The division into sectors is done by
indicating different breakpoints or degrees
around the circumference of the tube. Each
breakpoint or degree constitutes the starting
point for a new sector. In the figure,
breakpoint 0.000, 0 degrees, is the starting
point for sector 1, breakpoint 0.250, 90
degrees, the starting point for sector 2, and
so on.
The power source allows welding of up to
10 turns in the same weld joint. (The
welding tool can be rotated 10 times around
the tube.)
0.000
Sector 4 Sector 1
0.750 0.250
Sector 3 Sector 2
0.500
Note: A sector may not be less than 10 thousandths, or 3.6 degrees, of a turn.
S Turn 1 =
breakpoints 0.000 - 0.999
0 - 359 degrees
S Turn 2 =
breakpoints 1.000 - 1.999
360 - 719 degrees
S Turn 3 =
breakpoints 2.000 - 2.999
720 - 1079 degrees
S Turn 4 =
breakpoints 3.000 - 3.999
1080 - 1439 degrees
S Turn 5=
breakpoints 4.000 - 4.999
1440 - 1799 degrees
S Turn 6=
breakpoints 5.000 - 5.999
1800 - 2159 degrees
S Turn 7=
breakpoints 6.000 - 6.999
2160 - 2519 degrees
S Turn 8 =
breakpoints 7.000 - 7.999
2520 - 2879 degrees
S Turn 9=
breakpoints 8.000 - 8.999
2880 - 3239 degrees
S Turn 10 =
breakpoints 9.000 - 9.999
3240 - 3599 degrees
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To conclude a weld program, a so-called end sector is indicated.
For a sector to be counted as an end sector the following two conditions must be
fulfilled:
S There is no subsequent sector.
S The welding current value for the sector is 0 ampere.
3.2 Welding current
Six parameters are represented in the parameter group for welding current:
S Peak current
S Background current
S Pulse time
S Background time
S Special pulsing
S Slope, see point 3.7.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Welding current can be pulsed or continuous (not pulsed).
3.2.1 Pulsed current/continuous current
When welding using a pulsed current, peak current, background current, pulse
time and background time must be given a value.
When welding using a continuous current, however, you need only enter a
parameter value for peak current. Entering a value for background current will result
in a pulsed current.
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3.3 Wire feed
Wire feed speed is used to indicate the feed speed for the filler wire in cm/minute.
Speed can be pulsed or continuous (not pulsed).
Three parameters are represented in the parameter group for wire feed:
S Peak wire feed
S Background wire feed
S Slope, see point 3.7.
For welding using a continuous (not pulsed) wire feed, only the peak wire feed
parameter needs to be entered.
For welding with a pulsed wire feed speed, both the peak wire feed and the
background wire feed parameters need to be entered.
The pulsed wire feed speed is always automatically synchronized with the welding
current so that the wire feed speed is high when using peak current and low when
using background current.
3.4 Rotation
Used to indicate the rotation speed of the electrode around the workpiece. It is
indicated in mm/min.
The rotation speed can be pulsed or continuous (not pulsed).
Four parameters are represented in the parameter group for rotation:
S Rotation speed
S Rotation direction
S Pulsed rotation
S Slope, see point 3.7.
Pulsed rotation is automatically synchronized with the welding current so that the
welding tool is stationary at peak current and rotates at background current.
3.5 Gas
Three parameters are represented in the parameter group for shielding gas:
S Weld gas
S Start gas
S Root gas
Weld gas refers to the shielding gas on the upper side of the weld joint. The weld
gas parameter indicates how long the shielding gas is to flow on the upper side of
the joint before and after welding. The weld gas is monitored by a flow guard min.
4.5 l/min.
Some shielding gases, for example, helium (He), can cause problems with regard to
igniting the arc. If this type of shielding gas is to be used as weld gas, it may be
advisable to use a different gas mixture at the actual instance of starting, a so-called
start gas.
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Root gas refers to the shielding gas on the underside of the weld joint. The root gas
parameter indicates how long the shielding gas is to flow on the underside of the
joint before and after welding.
If one value is entered for weld gas and another for start gas in sector 1, only the
start gas will flow. The weld gas starts flowing once the arc is ignited.
3.6 Preheating
Preheating is used to heat the workpiece at the starting point in order to ensure
correct penetration of the molten pool and is defined as the time elapsing between
arc ignition and the start of the rotary motion. If no value has been entered for
preheating, rotation will start as soon as the arc ignites.
3.7 Slope
A slope may be indicated for certain parameters. A slope is the time during which the
value of the parameter gradually changes from the value in the preceding sector to
the value entered for the current sector.
Slope up = gradual increase, if the preceding value is lower than the entered value.
Slope down = gradual decrease, if the preceding value is higher than the entered
value.
The maximum period a slope can run depends on the duration of a particular sector.
If the slope time is of the same duration as the sector, this is called a `sector slope'.
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4 MENU STRUCTURE
Weld area
Parameters File manager Information Joint info. Settings Limits
Table
· Edit table
· Show/hide
· Weld
control
· Edit
Graphical
· Current
· Wire feed
· Rotation
· Gas
· General
· Description
· Tube
· Electrode
· Wire
· Gas
· Visualization
· Parameter
values
· Tool
settings
· Tube
settings
Design area
Parameters File manager Information Joint info. Settings Limits
Table
· Edit table
· Show/hide
· Edit
Graphical
· Current
· Wire feed
· Rotation
· Gas
· General
· Description
· Tube
· Electrode
· Wire
· Gas
· Visualization
· Parameter
values
· Tool
settings
· Tube
settings
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Settings Login Library Manual
mode
Appearance User · Weld
program
· Motor selection
· Gas valve control
· Search filter · Run motor
· General
· Quality
data
Tool
editor
Logs Manual
welding
Generate
Load/
save
· Tool
selection
· Tool
action
Change
settings
· General
· Parameter
limits
Change
motor data
· Change
parameter
· Show para
meters
Event
log
Quality data
· Quality data
files
· Contents
5 MENUS
There are two work areas where you can view and edit welding parameters, Weld
area (see chapter 5.1) and Design area (see chapter 5.2).
5.1 Weld area
In this view, you can view and edit parameters in a weld program and control the
welding process. The weld program in the weld area controls the welding process.
You can enter the weld area's parameters by loading a weld program from the
library, generating a basic weld program or editing the parameters manually.
5.1.1 Parameters
This menu option is solely an archive for other menu options.
Weld area --> Parameters --> Table
Here you can view and edit welding parameters in table form and start and stop the
welding process.
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Each parameter in a parameter group is highlighted in the group's colour.
A selected welding parameter in the table is indicated by a blue box with two arrows.
S To move through the table, turn the knob.
S To change direction, press the knob.
S To change a parameter value, click on the right arrow and change the parameter
values using the knob.
Menu shortcuts:
S Edit table
Highlights the table with welding parameters
S Show/hide
Shows or hides groups of welding parameters in the table.
Here you can choose which parameters are to be shown in the table by selecting
groups of parameters.
S Weld control
Highlights the start button in the weld control box.
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
S Edit sectors
Highlights the button 'Add sector after' in the Edit sectors box.
The number of sectors can be increased or decreased using this box. It is
possible to add new sectors before or after an existing sector and remove
sectors in the weld program.
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Weld area --> Parameters --> Graphical--> Current
In this view, you can view and edit welding parameters for current in a graphical
representation.
The current's peak and background values are represented in a coordinate system.
The Y-axis represents the current's value in ampere, while the X-axis represents
time.
The current's various values per sector are connected and form a line.
Green indicates the peak current value per sector, while blue indicates the
background current value per sector.
Slope is represented as an angled line from the start of the sector, which ends where
the slope time stops on the X-axis.
S Zoom
Here you can adjust the scale of the X-axis in the coordinate system.
S Weld control
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
S Sector information
The figures in this field show the other parameters concerned with the parameter
group for current. The sector's breakpoint is represented by a dash in a circle
(cross-section of a tube).
If the weld program extends over more than one turn, these turns are shown as
a sequence of slightly smaller circles.
The preheating time is shown in tenths of a second under the breakpoint
information.
Special pulsing on or off is shown as an image, where a red cross indicates that
special pulsing is not being used.
The relationship between pulse times is shown as a pulse cycle. Separate times
for peak and background pulse.
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S Figure for breakpoints
It is possible to move, add or remove breakpoints using the knob in the figure for
breakpoints. By skipping forward to the figure and highlighting it, you can turn the
knob and move a white dash or `cursor'.
Moving a breakpoint:
S Press the knob once the cursor is on or directly next to the breakpoint cursor
(black) to be moved.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
S To confirm the new breakpoint, press the knob.
Creating a new breakpoint
S Move the cursor by turning the knob and press the knob once at the point
where you want the new breakpoint to be created.
Removing a breakpoint:
S Press the knob once the cursor is on or directly next to the breakpoint cursor
to be removed.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
S Turn the knob to the previous or next breakpoint and press the knob once.
Weld area --> Parameters --> Graphical--> Wire feed
Here you can view and edit parameters that control wire feed per sector.
The coordinate system shows the speed at which the wire will be fed out at the peak
and background value per sector.
Slope is represented as an angled line from the start of the sector for the duration
entered for the slope.
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Weld area --> Parameters --> Graphical--> Rotation
Rotation speed is viewed and edited in a coordinate system with one line for each
value and time slope. The coordinate system shows breakpoints as dashed lines.
If pulsed rotation is off, this is shown by a pulse that is crossed out.
Weld area --> Parameters --> Graphical--> Gas
Times for weld, start and root gas are viewed and edited in this view.
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5.1.2 File manager
This view is used to save, copy, clear and verify weld programs.
S Save weld program
To save a weld program, select where you want the program to be saved, either
on the control unit (User defined programs) or on a USB memory device
(External memory).
Specify a file name and click the 'Save weld program' button using the knob.
S Copy weld program to another area
Depending on which work area is active, it is possible to copy the contents of
one area to another area by clicking the 'Copy this wld program to design area'
button or 'Copy this weld program to weld area' button.
S Clear, reset weld program
If you want to begin a brand new weld program, click the 'Clear weld area'
button or 'Clear design area' button.
S Verify
This function is used to check whether the weld program in the current work area
fulfils the system's requirements as follows:
S A tool is selected for the weld program.
S The connected tool is the same as the one the program is designed for (only
applies to weld area).
S The program has at least two sectors (start and stop sector).
S The final sector in the program is a stop sector (the welding current is zero).
S Selected tube diameter is supported by the selected tool.
S The welding parameters in each sector are within the limits (min. and max.
values) for the selected tool.
5.1.3 Information
Used to enter information about the weld program. This information does not affect
the welding process, but is an aid for describing the program in words.
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S General
Program name is shown at the top of the list. This is not the same as file name in
file manager. If a program name is assigned, this is the suggestion offered for
the file name.
S Description
S Tube
S Electrode
S Wire
S Gas
5.1.4 Joint information
In this view, you can view and change how the joint will look to suit the weld
program. This is only information about the weld program. It does not affect the
welding process.
In the ”Visualization, Visualization” field, it is possible to view a graphical
representation of the joint. In the ”Parameters” field, you can view those values
relevant to the joint. Values that affect the joint can be changed in both fields.
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Visualization
S Turn the knob and a blue line will indicate which parameter has been selected.
S Press the knob and the line will turn red. The value can be changed by turning
the knob.
Parameter
S Use the arrows to move between the various parameters.
S Turn the knob to change the value.
Gap
Nose
Nose length
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Radius
Bevel angle
Material thickness
5.1.5 Settings
This view allows you to select tools and the external tube dimension for which the
weld program has been created. In the ”Tool settings” field, you can scroll through
the tools and look at an overview of the tools under ”Tool illustration”. To select a
tool, press the knob and then select the type of tool by turning and pressing the
knob.
The external tube dimension is selected by turning the knob. To confirm, press the
knob. The selected tool (”Tool ”) and dimension (”Ø:”) are visible in the top status
field, when using views from a work area.
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5.1.6 Limits
This view can be used to limit how much a user can change preset parameter values
in a weld program.
In order for the restrictions to be activated, the check box ”Limits activated” must be
checked.
5.2 Design area
Weld programs can be created in the design area for use in the weld area or saved
in the library for subsequent use. To see how the design area works, refer to chapter
5.1Weld Area. The design area works in a similar way to the weld area.
The greatest difference between the two areas is that you cannot control the welding
process from the design area.
5.3 Settings
You can change the appearance of the panel and manage users in the system via
the Settings menu.
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ESAB WO1002 Aristo User manual

Category
Software manuals
Type
User manual
This manual is also suitable for

The ESAB WO1002 Aristo is a user-friendly tube welding control panel with a wide range of applications in fields such as shipbuilding, construction, and the manufacturing of tanks and containers. It offers precise control over welding parameters, enabling you to achieve high-quality welds with minimal rework.

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