WO1002 Aristo®

ESAB WO1002 Aristo®, WO1002 Aristo User manual

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GB
Valid from program version 1.60444 405 074 GB 110428
Aristo
WO100
4
Instruction manual
- 2 -
TOCe
Rights reserved to alter specifications without notice.
1 INTRODUCTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Selection of language 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Control panel 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SETTING RANGE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 WELDING PARAMETERS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Sectors 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Welding current 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Pulsed current/continuous current 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Special pulsing 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Wire feed 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Rotation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Arc voltage control (AVC) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Weaving 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Gas 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Preheating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Slope 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 MENU STRUCTURE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 MENUS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Weld area 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Parameters 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 File manager 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Information 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 Joint information 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5 Settings 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6 Limits 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Design area 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Settings 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Appearance 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Users settings 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Login 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Library 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Weld programs 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Search filter 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Manual mode 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Motor selection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Gas valve control 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3 Run motor 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.4 Weaving simulation 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Tool editor 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 Load/save 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2 Edit settings 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3 Edit motor data 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Logs 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1 Event log 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2 Quality data 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Manual welding 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Generate 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Rights reserved to alter specifications without notice.
6 TECHNICAL TERMS 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
© ESAB AB 2007
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1 INTRODUCTION
The manual describes the use of a control panel. WO100
4
For general information about operation, see the instruction manual for the power
source and control unit.
The text displayed in the panel is available in the following languages: Swedish,
Norwegian, Danish, Finnish, English, German, French, Dutch, Spanish, Italian,
Portuguese, Greek, Polish, Czech, Hungarian, Slovenian and Russian.
1.1 Selection of language
The first time you start up the machine, the following is displayed.
On delivery the system is set to English. To select your preferred language:
S Press the ”Menu” button
so that the menu is
activated and shows the
options available at this
level.
S Turn the knob until
”Settings” is highlighted,
then press the knob.
S ”Appearance” is
highlighted, press the knob.
S ”General” is highlighted,
press the knob. The
”Language” field with the
word ”English” is framed.
Turn the knob to select
your preferred language.
S Activate your preferred language by pressing the knob.
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1.2 Control panel
1 Knob
For moving, activating and setting parameter values.
There are three knob functions:
S Turn to the left
S Turn to the right
S Press the knob, activate
2 Display
There are four view fields in the
display:
Upper status field (A)
Information about the weld area's
program name, user, which type of
tool is connected and the tube
dimension.
Main menu field (B)
Different menus, see chapter 5 ”Menu
Structure”.
View field (C)
For editing weld programs, saving programs, information, appearance, etc.
Status field (D)
Shows general information, error messages and current welding data (position,
voltage, current)
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3 Quick stop/Restart
Immediate stop of the welding process. Gas postflow occurs according
to information from end sector.
Pressing the button again initiates restart with parameters from start
sector; the welding process continues from the point in the weld
program at which the interruption occurred.
4 Left arrow
Moving to the left in the menus and back in the main menus
5 Right arrow
Moving to the right in the menus and forward in the main menus
6 Main menu
Moving to the main menu field
2 SETTING RANGE
Parameter Setting range
Sector
Breakpoints
Degrees
0 - 50
0.000 - 9.999
0 - 3599°
Welding current
1)
Peak current
Background current
Pulse time
Background time
Special pulsing
3 - 400 A
2)
3 - 400 A
2)
0.01 - 25 s
0.01 - 25 s
Off and On
Wire feed
Peak wire feed speed
Background wire feed speed
15 - 250 cm/min
15 - 250 cm/min
Rotation
Rotation speed
Rotation direction
Pulsed rotation
5 - 100 % of the welding tool's maximum speed
Forwards and Backwards
0.05 - 25 s
AVC
Peak voltage
Background voltage
Delay time
8 - 33 V
8 - 33 V
0.5 - 6000 s
Weaving
Weaving amplitude
Weaving speed
Pause time (right and left)
0 - 12 mm (5 mm)
2 - 12 mm/s (5 mm/s)
0.1 - 10 s (1 s)
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Parameter Setting range
Gas
Weld gas preflow time
Weld gas postflow time
Start gas
Root gas
0 - 6000 s
0 - 6000 s
0 - 6000 s
0 - 6000 s
Preheating
Preheating time 0 - 600 s
Slope
Slope up time
Slope down time
0.1 - 25 s
0.1 - 25 s
1)
The maximum welding current for air-cooled tube welding tools is 100 A.
The maximum welding current for water-cooled tube welding tools is 400 A.
See also the instruction manual for the tube welding tool in question.
2)
Depends on power source
3 WELDING PARAMETERS
3.1 Sectors
A program for tube welding can be divided into different sections: sectors. Each
sector corresponds to one section of the tube's circumference. The maximum
number of sectors for one program is 50.
A sector can be assigned its own set of values
for different welding parameters, such as
current, rotation speed and wire feed speed, etc.
This allows the welding to be performed using
different welding parameter settings for different
sections of the tube joint.
Sector 4 Sector 1
Sector 3 Sector 2
The division into sectors is done by
indicating different breakpoints or degrees
around the circumference of the tube. Each
breakpoint or degree constitutes the starting
point for a new sector. In the figure,
breakpoint 0.000, 0 degrees, is the starting
point for sector 1, breakpoint 0.250, 90
degrees, the starting point for sector 2, and
so on.
The power source allows welding of up to
10 turns in the same weld joint. (The
welding tool can be rotated 10 times around
the tube.)
0.000
Sector 4 Sector 1
0.750 0.250
Sector 3 Sector 2
0.500
Note: A sector may not be less than 10 thousandths, or 3.6 degrees, of a turn.
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S Turn 1 =
breakpoints 0.000 - 0.999
0 - 359 degrees
S Turn 2 =
breakpoints 1.000 - 1.999
360 - 719 degrees
S Turn 3 =
breakpoints 2.000 - 2.999
720 - 1079 degrees
S Turn 4 =
breakpoints 3.000 - 3.999
1080 - 1439 degrees
S Turn 5=
breakpoints 4.000 - 4.999
1440 - 1799 degrees
S Turn 6=
breakpoints 5.000 - 5.999
1800 - 2159 degrees
S Turn 7=
breakpoints 6.000 - 6.999
2160 - 2519 degrees
S Turn 8 =
breakpoints 7.000 - 7.999
2520 - 2879 degrees
S Turn 9=
breakpoints 8.000 - 8.999
2880 - 3239 degrees
S Turn 10 =
breakpoints 9.000 - 9.999
3240 - 3599 degrees
To conclude a weld program, a so-called end sector is indicated.
For a sector to be counted as an end sector the following two conditions must be
fulfilled:
S There is no subsequent sector.
S The welding current value for the sector is 0 ampere.
3.2 Welding current
Six parameters are represented in the parameter group for welding current:
S Peak current
S Background current
S Pulse time
S Background time
S Special pulsing
S Slope, see point 3.9.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Welding current can be pulsed or continuous (not pulsed).
3.2.1 Pulsed current/continuous current
When welding using a pulsed current, peak current, background current, pulse
time and background time must be given a value.
When welding using a continuous current, however, you need only enter a
parameter value for peak current. Entering a value for background current will result
in a pulsed current.
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The welding current (pulsed current) can be synchronized with the weaving motion
so that the peak current will start when the electrode is at the extremes of the
weaving motion. This is also called special pulsing. (Even when special pulsing is
not used, peak current still starts at the extremes of the weaving motion.)
3.2.2 Special pulsing
Special pulsing means that the welding current is synchronized with the weaving
motion, i.e. you get peak current when the electrode is at the extremes of the
weaving motion. Thus, the peak current time is determined by the pause time for
each extreme.
Special pulsing can be used in combination with both continuous and pulsed
rotation. Special pulsing with pulsed rotation, also called square-wave pulsing,
means that the gear ring rotates when the electrode is at either extreme of the
weaving motion.
A = Background current
B = Peak current
Rotation direction Rotation direction
Special pulsing with
continuous rotation
Special pulsing with
pulsed rotation
With special pulsing, the wire feed can be either continuous or pulsed. With pulsed
wire feed, synchronization with the welding current takes place in the manner
described above, see also chapter 3.3”Wire Feed Speed”.
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3.3 Wire feed
Wire feed speed is used to indicate the feed speed for the filler wire in cm/minute.
Speed can be pulsed or continuous (not pulsed).
Three parameters are represented in the parameter group for wire feed:
S Peak wire feed
S Background wire feed
S Slope, see point 3.9.
For welding using a continuous (not pulsed) wire feed, only the peak wire feed
parameter needs to be entered.
For welding with a pulsed wire feed speed, both the peak wire feed and the
background wire feed parameters need to be entered.
The pulsed wire feed speed is always automatically synchronized with the welding
current so that the wire feed speed is high when using peak current and low when
using background current.
3.4 Rotation
Used to indicate the rotation speed of the electrode around the workpiece. It is
indicated in mm/min.
The rotation speed can be pulsed or continuous (not pulsed).
Four parameters are represented in the parameter group for rotation:
S Rotation speed
S Rotation direction
S Pulsed rotation
S Slope, see point 3.9.
Pulsed rotation is automatically synchronized with the welding current so that the
welding tool is stationary at peak current and rotates at background current.
3.5 Arc voltage control (AVC)
Used during welding with welding tools equipped with an AVC unit.
Arc voltage control (AVC) means that the arc voltage, and therefore the arc length
(the distance between the electrode point and workpiece), is regulated automatically
during ongoing welding.
Four parameters are represented in the parameter group for arc voltage control
(AVC):
S Peak voltage (Arc voltage at peak current)
S Background voltage (Arc voltage at background current)
S Delay time
S Slope, see point 3.9.
The parameters peak voltage and background voltage are used to enter the
reference value for arc voltage control at peak current and background current. With
continuous current, only the peak voltage parameter needs to be entered.
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If no value is indicated for peak voltage, use a value measured immediately after
welding began as the reference value.
If no value is indicated for background voltage and pulsed welding current is
entered, there is no arc voltage control with background current.
Note: It is not possible to indicate a time slope in sector 1 for peak voltage and
background voltage.
It is possible to enter a delay time as a means of stablising the arc before arc
voltage control commences. During this delay time the AVC unit is completely
locked.
If you do not enter a delay time, the following happens:
S The delay time is the same (at least 5 seconds) as any slope up time for the
welding current. If the entered slope up time is less than 5 seconds, the AVC unit
will start up once the slope ends, but only by increasing the arc voltage (arc
length).
S If no slope up time has been entered for the welding current, a fixed delay time
of 5 seconds applies. The AVC unit is not completely locked but can increase the
arc voltage (arc length).
3.6 Weaving
Used if you want to weave the electrode sideways during welding when using
welding tools equipped with a weaving unit.
Five parameters are represented in the parameter group for weaving:
S Weaving amplitude
S Weaving speed
S Left pause time
S Right pause time
S Slope, see point 3.9.
Amplitude (mm)
Left pause time (s)
Right pause time (s)
Weaving speed (mm/s)
Weaving
The weaving motion can be synchronized with the welding current (pulsed current)
so that the peak current will start when the electrode reaches the extremes of the
weaving motion. This is also called `special pulsing' and is described further in
chapter 3.2.2 ”Special Pulsing”.
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3.7 Gas
Three parameters are represented in the parameter group for shielding gas:
S Weld gas
S Start gas
S Root gas
Weld gas refers to the shielding gas on the upper side of the weld joint. The weld
gas parameter indicates how long the shielding gas is to flow on the upper side of
the joint before and after welding. The weld gas is monitored by a flow guard min.
4.5 l/min.
Some shielding gases, for example, helium (He), can cause problems with regard to
igniting the arc. If this type of shielding gas is to be used as weld gas, it may be
advisable to use a different gas mixture at the actual instance of starting, a so-called
start gas.
Root gas refers to the shielding gas on the underside of the weld joint. The root gas
parameter indicates how long the shielding gas is to flow on the underside of the
joint before and after welding.
If one value is entered for weld gas and another for start gas in sector 1, only the
start gas will flow. The weld gas starts flowing once the arc is ignited.
3.8 Preheating
Preheating is used to heat the workpiece at the starting point in order to ensure
correct penetration of the molten pool and is defined as the time elapsing between
arc ignition and the start of the rotary motion. If no value has been entered for
preheating, rotation will start as soon as the arc ignites.
3.9 Slope
A slope may be indicated for certain parameters. A slope is the time during which the
value of the parameter gradually changes from the value in the preceding sector to
the value entered for the current sector.
Slope up = gradual increase, if the preceding value is lower than the entered value.
Slope down = gradual decrease, if the preceding value is higher than the entered
value.
The maximum period a slope can run depends on the duration of a particular sector.
If the slope time is of the same duration as the sector, this is called a `sector slope'.
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4 MENU STRUCTURE
Weld area
Parameters File manager Information Joint info. Settings Limits
Table
· Edit table
· Show/hide
· Weld
control
· Edit
Graphical
· Current
· Wire feed
· Rotation
· Weaving
· AVC
· Gas
· General
· Description
· Tube
· Electrode
· Wire
· Gas
· Visualization
· Parameter
values
· Tool
settings
· Tube
settings
Design area
Parameters File manager Information Joint info. Settings Limits
Table
· Edit table
· Show/hide
· Edit
Graphical
· Current
· Wire feed
· Rotation
· Weaving
· AVC
· Gas
· General
· Description
· Tube
· Electrode
· Wire
· Gas
· Visualization
· Parameter
values
· Tool
settings
· Tube
settings
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Settings Login Library Manual
mode
Appearance User · Weld
program
· Motor selection
· Gas valve control
· Search filter · Run motor
· Weaving simulation
· General
· Quality
data
Tool
editor
Logs Manual
welding
Generate
Load/
save
· Tool
selection
· Tool
action
Change
settings
· General
· Parameter
limits
Change
motor data
· Change
parameter
· Show para
meters
Event
log
Quality data
· Quality data
files
· Contents
5 MENUS
There are two work areas where you can view and edit welding parameters, Weld
area (see chapter 5.1) and Design area (see chapter 5.2).
5.1 Weld area
In this view, you can view and edit parameters in a weld program and control the
welding process. The weld program in the weld area controls the welding process.
You can enter the weld area's parameters by loading a weld program from the
library, generating a basic weld program or editing the parameters manually.
5.1.1 Parameters
This menu option is solely an archive for other menu options.
Weld area --> Parameters --> Table
Here you can view and edit welding parameters in table form and start and stop the
welding process.
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Each parameter in a parameter group is highlighted in the group's colour.
A selected welding parameter in the table is indicated by a blue box with two arrows.
S To move through the table, turn the knob.
S To change direction, press the knob.
S To change a parameter value, click on the right arrow and change the parameter
values using the knob.
Menu shortcuts:
S Edit table
Highlights the table with welding parameters
S Show/hide
Shows or hides groups of welding parameters in the table.
Here you can choose which parameters are to be shown in the table by selecting
groups of parameters.
S Weld control
Highlights the start button in the weld control box.
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
S Edit sectors
Highlights the button 'Add sector after' in the Edit sectors box.
The number of sectors can be increased or decreased using this box. It is
possible to add new sectors before or after an existing sector and remove
sectors in the weld program.
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Weld area --> Parameters --> Graphical--> Current
In this view, you can view and edit welding parameters for current in a graphical
representation.
The current's peak and background values are represented in a coordinate system.
The Y-axis represents the current's value in ampere, while the X-axis represents
time.
The current's various values per sector are connected and form a line.
Green indicates the peak current value per sector, while blue indicates the
background current value per sector.
Slope is represented as an angled line from the start of the sector, which ends where
the slope time stops on the X-axis.
S Zoom
Here you can adjust the scale of the X-axis in the coordinate system.
S Weld control
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
S Sector information
The figures in this field show the other parameters concerned with the parameter
group for current. The sector's breakpoint is represented by a dash in a circle
(cross-section of a tube).
If the weld program extends over more than one turn, these turns are shown as
a sequence of slightly smaller circles.
The preheating time is shown in tenths of a second under the breakpoint
information.
Special pulsing on or off is shown as an image, where a red cross indicates that
special pulsing is not being used.
The relationship between pulse times is shown as a pulse cycle. Separate times
for peak and background pulse.
GB
© ESAB AB 2007
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S Figure for breakpoints
It is possible to move, add or remove breakpoints using the knob in the figure for
breakpoints. By skipping forward to the figure and highlighting it, you can turn the
knob and move a white dash or `cursor'.
Moving a breakpoint:
S Press the knob once the cursor is on or directly next to the breakpoint cursor
(black) to be moved.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
S To confirm the new breakpoint, press the knob.
Creating a new breakpoint
S Move the cursor by turning the knob and press the knob once at the point
where you want the new breakpoint to be created.
Removing a breakpoint:
S Press the knob once the cursor is on or directly next to the breakpoint cursor
to be removed.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
S Turn the knob to the previous or next breakpoint and press the knob once.
Weld area --> Parameters --> Graphical--> Wire feed
Here you can view and edit parameters that control wire feed per sector.
The coordinate system shows the speed at which the wire will be fed out at the peak
and background value per sector.
Slope is represented as an angled line from the start of the sector for the duration
entered for the slope.
GB
© ESAB AB 2007
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Weld area --> Parameters --> Graphical--> Rotation
Rotation speed is viewed and edited in a coordinate system with one line for each
value and time slope. The coordinate system shows breakpoints as dashed lines.
If pulsed rotation is off, this is shown by a pulse that is crossed out.
Weld area --> Parameters --> Graphical--> Weaving
This view shows the parameters that affect weaving. The amplitude is viewed and
edited in the coordinate system. Speed and pause times are viewed and edited in
the sector information field.
GB
© ESAB AB 2007
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Weld area --> Parameters --> Graphical--> AVC
Here you can view and edit parameters that control AVC. Peak and background
voltage are shown in the coordinate system.
Delay time is viewed and edited in the sector information field.
Weld area --> Parameters --> Graphical--> Gas
Times for weld, start and root gas are viewed and edited in this view.
GB
© ESAB AB 2007
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5.1.2 File manager
This view is used to save, copy, clear and verify weld programs.
S Save weld program
To save a weld program, select where you want the program to be saved, either
on the control unit (User defined programs) or on a USB memory device
(External memory).
Specify a file name and click the 'Save weld program' button using the knob.
S Copy weld program to another area
Depending on which work area is active, it is possible to copy the contents of
one area to another area by clicking the 'Copy this wld program to design area'
button or 'Copy this weld program to weld area' button.
S Clear, reset weld program
If you want to begin a brand new weld program, click the 'Clear weld area'
button or 'Clear design area' button.
S Verify
This function is used to check whether the weld program in the current work area
fulfils the system's requirements as follows:
S A tool is selected for the weld program.
S The connected tool is the same as the one the program is designed for (only
applies to weld area).
S The program has at least two sectors (start and stop sector).
S The final sector in the program is a stop sector (the welding current is zero).
S Selected tube diameter is supported by the selected tool.
S The welding parameters in each sector are within the limits (min. and max.
values) for the selected tool.
GB
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