NewLine Anita User manual

Type
User manual
Anita 2 Sided and 3 Sided Alcove
1. When you receive your Anita shower check contents for any freight damage of defect.
2. Advise Newline on 0508 639 5463 if any damage has occurred within 8 hours of receiving
the goods so this is can rectied.
3. Do not proceed with installation until resolved as there cannot be a valid claim later.
Important!
INSTRUCTION MANUAL
JULY 2018 V2
2 SIDED & 3 SIDED ALCOVE
1
WARRANTY
• Faultygoodsarecoveredunderwarrantyfor5years.Visitwww.newline.nzforwarrantyinformation.
• Breakagesincurredduringinstallationarenotcoveredunderwarranty.
• Installationsmustconformtotheinstructionstobecoveredbythewarranty
HEALTH AND SAFETY
Toughened Glass:
• Donotreworkpre-cutglasspanels.Cuttingoralteringaglasspanelwillcauseittoexplodewithoutwarning.
• Unpackallglassassemblies.Standglassonsoftpackagingwhenitisontheoorandagainstawall.Caremust
betakennottostrikeanyedgeorcorneragainstahardsurfaceasthiswillchipanddestroytheglasspanel.
Installation:
• Glasspanelsandassembliesareheavy.Twomanliftingisrecommendedforhandlingandinstallation.
• Determinepositioningofwiringandpipingwithinwallcavitiesbeforeshowerinstallation.Marktheirpositionsto
ensureelectricalandpipingareasareavoided.
• Wearappropriateprotectiveclothingandeyeprotectionduringinstallation.
TOOLS REQUIRED
NEWLINE RECOMMENDS A SKILLED TRADESMAN ACQUAINTED WITH
SHOWER INSTALLATIONS IS USED TO ENSURE THE VERY BEST OUTCOME.
IMPORTANT INFORMATION
AFTERCARE
• Theshowermustbesqueegeeddownaftereachshower.Thoroughlycleanweeklywithamicrobercloth,
milddetergentandwater.Rinsewithcleanwaterandsqueegeeandwipeddry.
2
ENSURE YOU TICK THE SPECIFIC BOXES THAT APPLY AS YOU PROGRESS
Floor & Walls:Floormustlevelwithnodeectionandwallsplumbandat.Thisisofallimportancefora
successfulinstallation.
Tray and Liner:InstallationforTiletraysorAcrylicTrays&LineraresuppliedwiththespecicTrayordered
Frame:
1. Wall Prole options
Acrylic Tray:Centred20mmooutsideoftrayedge
Hob Tile Tray:Centred45mmonishedtileedge.(Thiswillallow32mmotraybeforetiling)
Level Entry:Centredatthetransitionline(whereslopebegins)
2. Solid xing for Wall Rail Bracket
A3sidedonlyonthedoorsideadjacentwall.
Attacha300mmverticallengthofframingontheinsideofthewallprolestudstartingatthelowest
pointof1780mmotheoorto2080mmatthetop.
3. Solid xings for wall mounted plumbing ttings
Consultwiththeplumber.
Wet Grade lining: AqualineGib.orequivalent“mustbeusedbehindallshowerinstallationsforcompliance”
Plumbing:UsearegisteredplumberforinstallationallsupplyandwasteitemspriortoTrayandWalllinings
Waterproong “Pronsh Tile Trays”:ThismustcomplywithAS/NZS4858:2004andbeundertakenby
certiedapplicatorandaProducerStatementprovided.Thereisalistofprovensystemsonourwebsite
www.newline.co.nz
Tiling:
1.Newlinerequirestheuseofcompletesystemsbylicenced/trainedapplicators.Waterproong,Tile
Adhesive,GroutingandSiliconedetailingforfullaccountabilityandperformancerequirements.
2. Thetilesmustconformtogradientsprovidewiththe“ProFinishTileTray”tocomplytoNZBuilding
Code.
3. Thelinewhereshowerframesitsmustbelevelforanacceptableinstalloftheshower.
PREPARATION CHECKLIST
ANITA SHOWER - SELECTING THE CORRECT LAYOUT PLAN
There are four layout pages provided. Please ensure you select the correct layout page and combine
this with the installation details.
2ExplodedViewAssemblyDiagram  Page 3
2SidedAcrylicLayoutPlanA  Page 4
2SidedTilewithProFinishTileTrayLayoutPlanB Page 5
Alcove(DoorOnly)LayoutPlanC  Page 6
InstallationSteps     Page 7
3
ANITA SHOWER - ASSEMBLY DIAGRAM
REF. DESCRIPTION PART NO. QTY REF. DESCRIPTION PART NO. QTY
1 WallProle K8618 2 13 Rail H8601 1
2 Returnpanel 1 14 Railjoinerassembly K0970 2
3 Doorpanel 1 15 Wallgaskets K1342 2
4 Buerstrip I6105 1 16 Wallcap K1359 1
5 Buer/sealstrip I8526 1 17 Frontxedpanel 1
6 Handleset H8533 1 18 Waterdeector I8595 2
7 Lockinknobsets(door) K1519 2Screw Pack K0895 1
8 Frontglasstorailxing K1526 219 ThreadedScrewsM5x10 2
9 Endblock H8540 220 ScrewsM4x35 8
10 Slidingblocks(L/R) LH:H8557
RH:H8564 221 ScrewsM4x8 8
11 Waterbar H8571 124 Screwcovercaps 8
12 Rollersets(door) K8588 225 C/SScrewsM4x35 2
112
8
8
5
4
1
3
12
13
24
20
17
18
9
11
10
7
7
21
2
6
16
15
14
19
A
A
B
B
Screw Pack
4
ANITA SHOWER: ACRYLIC 2 SIDED - LAYOUT PLAN A
DOTTED LINE:
OUTERCHANNELBOUNDARYLINE
RETURN GLASS EDGE:
5MMBACKFROMDOTTEDLINE
IMPORTANT DETAIL
A
A
MINIMUM / MAXIMUM TABLE
SHOWER TYPE FRONT DOOR PANEL (A) MIN/MAX RETURN PANEL (B) MIN/MAX
1200x900 1165-1180mm 868-880mm
OPTION A: ANITA ACRYLIC SHOWER (APPLIES TO 1200 X 900)
Anita Acrylic Shower with Newline Acrylic Tray and ABS/Acrylic Liner:
SetouttheAnitaShowerbymarkingouttheoutsidelineofthewallchannels(A)12mminfromtheoutsideedge
ofthetray.Thiswillallowforsuitableplacementoftheshowerplussomevariancesfromplumbonthewalls.
Greatervarianceswillneedtobecalculatedinthelayout.
NOTE: Allmeasurements
assumetheoorislevel,
thewallsareplumbandall
surfacesareat.Anyvariation
mustbeadjustedforinthe
measurementsprovided.
5
ANITA SHOWER: TILE WITH PROFINISH TILE TRAY - LAYOUT PLAN B
A
A
DOTTED LINE:
OUTERCHANNELBOUNDARYLINE
RETURN GLASS EDGE:
5MMBACKFROMDOTTEDLINE
IMPORTANT DETAIL
MINIMUM / MAXIMUM TABLE
SHOWER TYPE
FRONT DOOR PANEL (A) MIN/MAX RETURN PANEL (B) MIN/MAX ProFinish Tile Tray
1200x900
1165-1180mm 868-880mm 1200X900
NOTE: Allmeasurements
assumetheoorislevel,
thewallsareplumbandall
surfacesareat.Anyvariation
mustbeadjustedforinthe
measurementsprovided.
OPTION B: ANITA TILE SHOWER WITH PROFINISH TILE TRAY
Anita Tile Shower with ProFinish Tile Tray with Hobs Application:
SetouttheAnitaShowerplacebymarkingouttheoutsidelineoftheWallchannels(A)30mminfromtheoutside
edgeofthetiledhob.Thiswillallowforsuitableplacementoftheshowerplussomevariancesfromplumbonthe
walls.Greatervarianceswillneedtobecalculatedfromtheminimum-maximumtablebelow.
PENETRATION OF WATERPROOFING
Waterproongwarrantieswillpotentiallybevoidiftherearepenetrationsthroughthemembrane.UseBostikV60to
bondwallchannelstothetiles.Allowtocureascartridgeinformation.
Ifpenetrations’throughthewaterproongareundertakenyoumustensureyouhaveanacceptablesolution
andifusinganchors’thesemustbebelowthewallcladdingsurface.Recordthedetailsastheinstalleriswholly
responsibleforfailures.
MINIMUM / MAXIMUM TABLE
Shower Type Front Door Panel (A) Min/Max Return Panel (B) Min/Max Pronish Tile Tray
1200x900 1165-1180mm 868-880mm 1200X900
6
ANITA ALCOVE (DOOR ONLY) - LAYOUT PLAN C
NOTE: All measurements assume the oor is level, the walls are plumb
and all surfaces are at. Any variation must be adjusted for in the
measurements provided.
This is a brief overview of how to set up a door assembly only. This runs in conjunction with the general
instruction sheet.
Step 1Establishanouterboundarylineacrossthebaseandupeachwall(usethe‘ShowerLineto
TrayEdge’Tableabove).
Step 2Onthesideofthexedglassfastenthewallchannel(1)(ReferItems1.1and1.2,Page9)
Step 3Placefrontxedglasspanelinposition (21) (Referitem2,Page9).
STEP 4FixtheRail(13)tothefrontglass (21)withRailxings (8)(Referitem3.2only,Page10)
Next StepToreplicatethemountingpointontheoppositesidefortheRail.
A:Measuretherailpositionbackfromtheouterboundarylineatthexedglasswallend.
B:Measuretheheightfromthebasetotherailalsoonthexedglasswallend.
C: MarkAandBonoppositeside.Holdthelevelontherailanddoublecheckthe
markedheight.
E:UsetherailJoinerassembly (15)tomarkthetwoholesonthewall.
F:PredrillthewallandfastenupJoinerassemblytoboththeWallandtotheRail.
All other installation steps can be now followed in the general instructions eliminating the return panel details
that do not apply.
OPTION C: ANITA ALCOVE (1200 DOOR SET) WITHTILE
BASEANDACRYLICBASEAPPLICATIONS
ThefollowingtablecoverstheDoorSizewiththeMinimum
andMaximumRange.Caremustbetakenifusingthe
minimumormaximummeasurementsasdiscrepanciesin
thewallsorbasemaynotallowforthis.
SHOWER DOOR TYPE FRONT DOOR PANEL MIN/MAX
1200 Door 1166 - 1180mm
SHOWER LINE TO TRAY EDGE
AcrylicTray 12mm
ProFinishTileTray(Hob) 30mm
ProFinishlevelentrytrayattransitionline(Slopestarts)
Height
Depth
Dotted Line:
Outer boundary
Shower Line to Tray Edge
(See Table)
Rail Joiner:
Mounted L/H or
R/H only
14
PENETRATION OF WATERPROOFING
Waterproongwarrantieswillpotentiallybevoidiftherearepenetrationsthroughthemembrane.UseBostikV60to
bondwallchannelstothetiles.Allowtocureascartridgeinformation.
Ifpenetrations’throughthewaterproongareundertakenyoumustensureyouhaveanacceptablesolution
andifusinganchors’thesemustbebelowthewallcladdingsurface.Recordthedetailsastheinstalleriswholly
responsibleforfailures.
25
7
1.1 1.2
ANITA SHOWER - INSTALLATION INSTRUCTIONS
 IdentifythespecicLayoutPlanapplicabletoyourspecicshower.UsethecorrectLayout
 Planinconjunctionwiththeinstallationinstructions.Markoutthewallchannelstakinginto
 accounttheguidancenotes.
1.1
1.2
2
Acrlyic:
Pre-drill lead holes in the wall lining matching up to the Channel holes.
Apply silicone to the back of the channel and x in place with the M4 x 35 screws ensuring that the
channel remains plumb.
Insert the return panel (2) and xed front panel (22) into the wall channels (1).
TILING NOTE: Place 10mm wide thin clear plastic strips as isolation packers at 90 degrees under
the xed glass. Finally before nishing with silicone, trim the excess with a knife.
TILE: BondthewallchannelstothetileswithBostikV60.
(Referbacktotilelayoutpagere-penetrationofwaterproong)
8
Install rail bracket components (14, 15, 17 & 18) to return panel.
Insert the rail (13) into return glass bracket and attached to the front panel with the two glass xing
pieces (8) and tighten these. Tighten the allen keys on the joiner (15) to the rail (13) when the return
glass is at 90 degrees off wall. If more adjustment is required move the glass front panel within the
wall channel.
The return panel leading edge is positioned 5mm back from the outer channel line as in the Layout
plan. Plumb the glass edge and the assess if the adjustment in our out of the return panel is needed.
As this effects the door running parallel at the bottom.
ENSURE A PLASTIC GLASS PROTECTOR IS USED BETWEEN ALL METAL PARTS AND THE GLASS
3.1
3.2
3.3
3.1 3.2
3.3
B1
C1
RETURN
PANEL
ENSURE PANELS
REMAIN LEVEL
FIXED GLASS
FRONT PANEL
C1:
DOTTED LINE:
OUTER CHANNEL BOUNDARY LINE
GLASS LINE:
5MM BACK FROM DOTTED LINE
18
17
15
14
A1
GLASS
RAIL
IMPORTANT DETAIL
9
4.1
4.2
4.3
4.4
4.5
Install the roller sets (12) to door panel (3). Rollers should be on the outside of the door. Fit water
deector on bottom edge of door.
Hang the door on the rail from inside of the shower.
Carefully slide the door toward the return panel and check the gap between door and return panel
is even. Adjust if necessary using offset in rollers or adjustment from the rail support. At this point
assess if the return panel needs to go in or out slightly to align the door parallel to the tray.
Bond with Silicone the following parts to the tray. Sliding block (10) slotted into the glass front panel
edge and the waterbar (11) positioned parallel to the outside edge of the tray going across to the
end block (9) against the return panel. Tape in position and allow a minimum of 24 hours for this to
cure.
Install lock in knobs on the door & tighten rail xings.
4.5
4.1
4.2
4.3
4.4
WATER DEFLECTOR (24)
10
5.1
5.2
Plumb the ends of the glass. On the inside of shower drill 3.2mm holes through both the xed panel
proles and into the wall channels (NOTE: Ensure that the chosen position avoids drilling through
the glass - see Diagram 5.1). Screw together using M4 Screws (21). Cover the screws with screw
cover caps (22).
Install leading edge buffer strip (4), buffer/seal (5)
Install the handle set (6) with the locking screws on the inside of the shower.
5.3
FIXED GLASS PANEL
FIXED PANEL
PROFILE
BUFFER STRIP (4)
BUFFER / SEAL STRIPS (5)
ENSURE GLASS PANELS
REMAIN LEVEL DURING
INSTALLATION PROCESS
CHANNEL WALL
5.1
5.2
5.3
10
Apply high quality neutral cure silicone to the outside.
DO NOT USE SHOWER FOR 24 HOURS
Siliconeisnotusedontheinsideoftheshowerscreenbecausewatercanbuildupovertime
withinthewallchannelandleakoutoftheshowerarea.Thescreenisdesignedtoallowthe
watertoreturnintotheshowerarea,ifanyispresent.SCREENS THAT ARE SEALED ON THE
INSIDE WILL VOID WARRANTY.
24 HOURS
6
Freephone: 0508 639 5463 Phone: 09 444 2053 Fax: 09 443 0044
Email: [email protected] www.newline.co.nz
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NewLine Anita User manual

Type
User manual

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