Waeco MagicSpeed MS-902 Installation guide

MagicSpeed MS900

(Model no. MS-902)

DE 11 Geschwindigkeitsregler

Montageanleitung

EN 22 Cruise control

Installation Manual

FR 33 Régulateur de automatique

de vitesse

Instructions de montage

ES 44 Regulador de velocidad

automático

Instrucciones de montaje

IT 55 Regolatore de velocità

automatico

Indicazioni di montaggio

NL 66 Automatische cruise control

Montagehandleiding

DA 77 Automatisk hastigheds-

regulering

Monteringsvejledning

SV 87 Automatisk hastighetsregulator

Monteringsanvisning

NO 98 Automatisk hastighetskontroll

Monteringsanvisning

FI 109 Automaattinen nopeudensäädin

Asennusohje

_MS-902.book Seite 1 Montag, 28. Februar 2011 3:47 15

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_MS-902.book Seite 2 Montag, 28. Februar 2011 3:47 15

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MagicSpeed

8

1

2

b

1

2

3

c

_MS-902.book Seite 8 Montag, 28. Februar 2011 3:47 15

MagicSpeed

9

1

6

14

ge/rt (+15)

ws/rt (CAN High)

pu/rt (CAN Low)

1

6

14

ge/rt (+15)

ws/rt (CAN High)

pu/rt (CAN Low)

1

4

5

3

2

7

8

6

1

4

5

3

2

7

6

Opel 2008 – …

d

_MS-902.book Seite 9 Montag, 28. Februar 2011 3:47 15

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Notes on using the manual MagicSpeed

22

Please read this instruction manual carefully before installing and start-

ing up the device, and store it in a safe place. If the device is handed

over to another person, this operating manual must be handed over

along with it.

Contents

1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2 Safety and installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 23

3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6 MagicSpeed installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 Connecting the electrical power to MagicSpeed . . . . . . . . . . . . . . . 28

8 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1 Notes on using the manual

a

Caution

Safety instruction: Failure to observe this instruction can cause ma-

terial damage and impair the function of the device.

e

Caution

Safety instruction relating to a danger from electrical current or volt-

age. Failure to observe this instruction can cause material damage

or personal injury and impair the function of the device.

I

Note

Additional information on the operation of the device.

➤ Action: This symbol indicates that action is required on your part. The re-

quired action is described step-by-step.

_MS-902.book Seite 22 Montag, 28. Februar 2011 3:47 15

MagicSpeed Safety and installation instructions

23

✓ This symbol describes the result of an action.

fig. 1 5, page 3: This refers to an element in an illustration. In this case,

“item 5 in figure 1 on page 3”.

Please also observe the following safety instructions.

2 Safety and installation instructions

Please observe the prescribed safety instructions and stipulations

from the vehicle manufacturer and service workshops.

The manufacturer will not be held liable for claims for damage resulting from

the following:

z Faulty assembly or connection

z Damage to the product resulting from mechanical influences and excess

voltage

z Alterations to the product without express permission from the manu-

facturer

z Use for purposes other than those described in the operating manual

e

Caution

To prevent the risk of short circuits, always disconnect the negative

terminal of the vehicle's electrical system before working on it.

If the vehicle has an additional battery, its negative terminal should

also be disconnected.

e

Caution

Inadequate supply cable connections could result in short circuits,

causing:

– Cable fires

– The airbag being triggered

– Damage to electronic control equipment

– Electrical malfunctions (indicators, brake light, horn, ignition,

lights)

If you disconnect the negative terminal of the battery, all data stored in the

volatile memories will be lost.

_MS-902.book Seite 23 Montag, 28. Februar 2011 3:47 15

Scope of delivery MagicSpeed

24

Observe the following installation instructions:

z Secure the MagicSpeed components installed in the vehicle in such a way

that they cannot become loose under any circumstances (sudden brak-

ing, accidents) and cause injuries to the occupants of the vehicle.

z Make sure the driver does not have to reach through the steering wheel

to operate it.

z To prevent damage when drilling, check that there is sufficient space on

the other side for the drill head to come out (fig. 2, page 3).

Observe the following instructions when working with electrical parts:

z When making electrical connections (fig. 3, page 3), ensure that:

– They are not kinked or twisted

– They do not rub on edges

– They are not laid in sharp-edged ducts without protection

z Protect the cables from mechanical wear (for example rubbing against ex-

isting cables) using cable binders or insulating tape.

3 Scope of delivery

No. in

fig. 4,

page 4

Quantity Description

1 1 Electronic module

2 1 Main wiring harness

– – Fastening material

_MS-902.book Seite 24 Montag, 28. Februar 2011 3:47 15

MagicSpeed Intended use

25

4 Intended use

MagicSpeed MS900 (Item No. MS-902) is a speed regulator which maintains

a constant set speed in a vehicle. It compares the actual speed to the set

speed and corrects it if necessary.

MagicSpeed is designed for installation in the following commercial vehicles:

z Opel Movano (2005 – 2009)

z Opel Vivaro (2005 – 2009)

z Renault Master (from 2005)

z Renault Traffic (from 2005)

z Nissan Primastar (from 2006)

z Nissan Interstar (from 2006)

5 Technical description

MagicSpeed MS900 consists of an electronic module, which is connected to

the CAN-Bus and the vehicle’s electronic accelerator, and a control element

with which the speed can be set.

I

Note

Observe the installation and operating manual for the control ele-

ment.

The electronic module measures the current speed and compares it to the

set speed.

_MS-902.book Seite 25 Montag, 28. Februar 2011 3:47 15

MagicSpeed installation MagicSpeed

26

6 MagicSpeed installation

6.1 Tools required

For installation and assembly you will need the following tools:

z Drill bit set (fig. 1 1, page 3)

z Drill (fig. 1 2, page 3)

z Screwdriver (fig. 1 3, page 3)

z Set of ring or open-ended spanners (see fig. 1 4, page 3)

z Set of box spanners (fig. 1 5, page 3)

z Measuring ruler (fig. 1 6, page 3)

z Hammer (fig. 1 7, page 3)

z Centre punch (fig. 1 8, page 3)

To establish and test the electrical connection, the following tools are re-

quired:

z Insulating tape (fig. 1 9, page 3)

z Sealant

z Cable bushing sleeves (optional)

To fasten the module and the cables, you may need additional screws and

cable binders.

_MS-902.book Seite 26 Montag, 28. Februar 2011 3:47 15

MagicSpeed MagicSpeed installation

27

6.2 Fitting the electronic module

I

Note

When selecting the installation location, observe the following in-

structions:

z Install the electronic module

– Near the CAN-Bus diagnostic plug

– Not anywhere subject to heat or moisture

– Not in the engine compartment

– Not near high-voltage components

– Not directly next to ventilator nozzles

z Where possible, use existing holes in the vehicle.

a

Caution

Before drilling holes, make sure the bit will not damage anything on

the other side (fig. 2, page 3).

➤ Select a suitable installation location (fig. 5, page 4).

I

Note

The electronic module can be attached to the vehicle using the

screws supplied or double-sided adhesive tape.

➤ Temporarily mount the electronic module at the selected position.

Do not fasten the electronic module before you have decided where to

lay the cables.

➤ After finishing the electric wiring, fasten the module in the selected posi-

tion:

– Fasten the electronic module using double-sided tape or ...

– Mark the holes for installation.

– Drill two holes with 3 mm diameters.

– Tightly fasten the electronic module using the screws provided.

_MS-902.book Seite 27 Montag, 28. Februar 2011 3:47 15

Connecting the electrical power to MagicSpeed MagicSpeed

28

7 Connecting the electrical power to

MagicSpeed

7.1 General notes on laying cables

I

Note

As far as possible, use original ducts for laying the cables, or other

suitable options, such as panelling edges, ventilation grilles or

dummy plugs. If no openings are available, you must drill holes for

the cables. Check beforehand that there is sufficient space on the

other side for the drill head to come out.

I

Note

Cables and connections that are not properly installed will cause

malfunctions or damage to components. Correct installation of ca-

bles and connections ensures lasting and trouble-free operation of

the retrofitted components.

Therefore, please observe the following instructions:

z To prevent damage to the cables, when laying them, ensure that they are

far enough away from hot or moving vehicle components (exhaust pipes,

drive shafts, light systems, fans, heater etc.).

z When laying the cables, make sure:

– They are not kinked or twisted

– They do not rub on edges

– They are not laid through sharp-edged ducts without protection

(fig. 3, page 3)

z Protect every hole you drill against water penetration, e.g. by using a ca-

ble with a sealant and by spraying the cable and the the cable sleeve with

sealant.

_MS-902.book Seite 28 Montag, 28. Februar 2011 3:47 15

MagicSpeed Connecting the electrical power to MagicSpeed

29

7.2 Laying and connecting the cable

You will find a summary of the wiring in fig. d, page 9.

Connecting the wiring harness for the CAN bus

➤ Disconnect the battery.

➤ Pull the plug protector (fig. 6 2, page 5) off the diagnostic plug (fig. 6 2,

page 5).

✓ The wires can now be disconnected with a screwdriver (fig. 6 A,

page 5).

➤ Connect the blue wire of the CAN bus wiring harness (fig. 7, page 5):

– Disconnect the purple/red wire (1) from socket 14 of the diagnostic

plug

– Connect the purple/red wire (1) to the blue wire (2) of the CAN bus

wiring harness

– Protect the connection using an insulating sleeve (3)

– Connect the blue wire (4) of the CAN bus wiring harness to socket 14

of the diagnostic plug

➤ Connect the pink wire of the CAN bus wiring harness (fig. 8, page 6):

– Disconnect the white/red wire (1) from socket 6 of the diagnostic plug

– Connect the white/red wire (1) to the pink wire (2) of the CAN bus wir-

ing harness

– Protect the connection using an insulating sleeve (3)

– Connect the pink wire (4) of the CAN wiring harness to socket 6 of the

diagnostic plug

No. Component No. Component

1 Electronic module 5 Main wiring harness con-

nection

2 Diagnostic plug 6 CAN bus connection

3 Main wiring harness 7 Control element connection

4 Vehicle CAN bus wire 8 ESP switch

_MS-902.book Seite 29 Montag, 28. Februar 2011 3:47 15

Connecting the electrical power to MagicSpeed MagicSpeed

30

➤ All types of vehicle except Opel Movano/Vivaro up to 2008:

Connect the red wire of the CAN bus wiring harness (fig. 9, page 6):

– Disconnect the yellow/red wire (1) from socket 1 of the diagnostic plug

– Connect the yellow/red wire (1) to the red wire (2) of the CAN bus wir-

ing harness

– Protect the connection using an insulating sleeve (3)

– Connect the red wire (4) of the CAN bus wiring harness to socket 1 of

the diagnostic plug

➤ Put the plug protector (fig. 0 1, page 7) onto the diagnostic plug.

➤ Opel Movano/Vivaro from 2008 only:

Connect the red wire of the CAN bus wiring harness (fig. a, page 7):

– Disconnect the yellow/red wire (1) from socket 1 of the ESP plug

– Connect the yellow/red wire (1) to the red wire (2) of the CAN bus wir-

ing harness

– Protect the connection using an insulating sleeve (3)

– Connect the red wire (4) of the CAN bus wiring harness to socket 1 of

the ESP plug

Connecting the main wiring harness

➤ Disconnect the vehicle's plug (fig. b 1, page 8) from the accelerator

pedal (fig. b 2, page 8).

➤ Connect the main wiring harness to the accelerator pedal (fig. c,

page 8):

– Connect the plug of the main wiring harness (1) to the accelerator

pedal

– Connect the vehicle's plug (2) to the socket (3) on the main wiring

harness

Connecting the electronic module

➤ Insert the 16-pin plug on the main wiring harness into the socket on the

electronic module (fig. d 5, page 9).

➤ Insert the 4-pin plug on the CAN bus into the socket on the electronic

module (fig. d 6, page 9).

➤ Insert the 8-pin plug of the control element into the socket on the electron-

ic module (fig. d 7, page 9).

➤ Connect the battery.

_MS-902.book Seite 30 Montag, 28. Februar 2011 3:47 15

MagicSpeed Guarantee

31

8 Guarantee

The statutory warranty period applies. If the product is defective, please

contact the manufacturer's branch in your country (see the back of the

instruction manual for the addresses) or your retailer.

For repair and guarantee processing, please send the following items:

z Defect components

z A copy of the receipt with purchasing date

z A reason for the claim or description of the fault

9 Disposal

➤ If possible, always dispose of the packaging material in the appropriate

recycling container.

If you wish to finally dispose of the device, ask your local recycling

centre or specialist dealer for details about how to do this in accord-

ance with the applicable disposal regulations.

_MS-902.book Seite 31 Montag, 28. Februar 2011 3:47 15

Technical data MagicSpeed

32

10 Technical data

Variations, technical improvements and delivery options reserved.

Certification

The appliance has e11 certification.

Item no.: MS-902

Vehicle type: Opel Movano (2005 – 2009)

Opel Vivaro (2005 – 2009)

Renault Master (from 2005)

Renault Traffic (from 2005)

Nissan Primastar (from 2006)

Nissan Interstar (from 2006)

Operating voltage: 12 volts

Power consumption: max. 20 mAh

Operating temperature: –40 °C to +85 °C

ABE no.: ABE90989

11

_MS-902.book Seite 32 Montag, 28. Februar 2011 3:47 15

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Waeco MagicSpeed MS-902 Installation guide

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