Waeco MS900 (for Suzuki) Installation guide

MagicSpeed MS900

(Model no. 9101400003)

DE 16 Geschwindigkeitsregler

Montageanleitung

EN 28 Cruise control

Installation Manual

FR 40 Régulateur de automatique de

vitesse

Instructions de montage

ES 54 Regulador de velocidad automático

Instrucciones de montaje

IT 67 Regolatore de velocità automatico

Indicazioni di montaggio

NL 80 Automatische cruise control

Montagehandleiding

DA 92 Automatisk hastighedsregulering

Monteringsvejledning

SV 104 Automatisk hastighetsregulator

Monteringsanvisning

NO 116 Automatisk hastighetskontroll

Monteringsanvisning

FI 128 Automaattinen nopeudensäädin

Asennusohje

_MS900_Suzuki.book Seite 1 Mittwoch, 4. Juni 2008 7:09 19

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MagicSpeed

7

1

2

a

1

3 4

2

b

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MagicSpeed

10

h

1

i

2

1

j

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MagicSpeed

12

1

m

A

rt

gr

sw/ws

3

1 2

n

_MS900_Suzuki.book Seite 12 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed

13

1

2

3

o

p

_MS900_Suzuki.book Seite 13 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed

14

6

14

1

9

2

3

11 10

5

7

8

6

4

rt (+15)

sw/ws

pk (CAN High)

gr

rt (+15)

rt

sw/wssw/ws

bl (CAN Low)

q

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Notes on using the manual MagicSpeed

28

Please read this instruction manual carefully before installing and start-

ing up the device, and store it in a safe place. If the device is handed

over to another person, this operating manual must be handed over

along with it.

Contents

1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2 Safety and installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 29

3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6 MagicSpeed installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7 Connecting the electrical power to MagicSpeed . . . . . . . . . . . . . . . 34

8 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

1 Notes on using the manual

a

Caution

Safety instruction: Failure to observe this instruction can cause

material damage and impair the function of the device.

e

Caution

Safety instruction relating to a danger from electrical current or volt-

age. Failure to observe this instruction can cause material damage

or personal injury and impair the function of the device.

I

Note

Additional information on the operation of the device.

➤ Action: This symbol indicates that action is required on your part. The

required action is described step-by-step.

_MS900_Suzuki.book Seite 28 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed Safety and installation instructions

29

✓ This symbol describes the result of an action.

fig. 1 5, page 3: This refers to an element in an illustration. In this case,

“item 5 in figure 1 on page 3”.

Please also observe the following safety instructions.

2 Safety and installation instructions

Please observe the prescribed safety instructions and stipulations

from the vehicle manufacturer and service workshops.

WAECO International will not be held liable for claims for damage resulting

from the following:

z Installation errors

z Damage to the device resulting from mechanical influences or excess

voltage

z Alterations made to the device without the explicit permission of WAECO

International

z Use for purposes other than those described in the operating manual

e

Caution

To prevent the risk of short circuits, always disconnect the negative

terminal of the vehicle's electrical system before working on it.

If the vehicle has an additional battery, its negative terminal should

also be disconnected.

e

Caution

Inadequate supply cable connections could result in short circuits,

causing:

– Cable fires

– The airbag being triggered

– Damage to electronic control equipment

– Electrical malfunctions (indicators, brake light, horn, ignition,

lights)

If you disconnect the negative terminal of the battery, all data stored in the

volatile memories will be lost.

_MS900_Suzuki.book Seite 29 Mittwoch, 4. Juni 2008 7:09 19

Scope of delivery MagicSpeed

30

Observe the following installation instructions:

z Secure the MagicSpeed components installed in the vehicle in such a way

that they cannot become loose under any circumstances (sudden brak-

ing, accidents) and cause injuries to the occupants of the vehicle.

z Make sure the driver does not have to reach through the steering wheel

to operate it.

z To prevent damage when drilling, check that there is sufficient space on

the other side for the drill head to come out (fig. 2, page 3).

z The driver's airbag may be fitted or removed by an authorised specialist

only. The manufacturer's safety instructions must also be observed.

Observe the following instructions when working with electrical parts:

z When making electrical connections (fig. 3, page 3), ensure that:

– They are not kinked or twisted

– They do not rub on edges

– They are not laid in sharp-edged ducts without protection

z Protect the cables from mechanical wear (for example rubbing against ex-

isting cables) using cable binders or insulating tape.

3 Scope of delivery

No. in

fig. 4,

page 4

Quantity Description

1 1 Electronic module

2 1 Main wiring harness

3 1 CAN bus wiring harness

4 1 Control module wiring harness

– – Fastening material

_MS900_Suzuki.book Seite 30 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed Intended use

31

3.1 Accessories

4 Intended use

MagicSpeed MS900 (Item no. 9101400003) is a speed regulator which

maintains a constant set speed. It compares the actual speed to the set

speed and corrects it if necessary.

MagicSpeed is designed for installation in the following vehicle:

z Suzuki Grand Vitara GLS 1.9 DDiS (only for 5-door version, from 2006)

5 Technical description

MagicSpeed MS900 consists of an electronic module, which is connected to

the CAN-Bus and the vehicle's electronic accelerator. It can only be operated

using the original control element from Suzuki (not included).

I

Note

Observe the installation and operating manual for the control ele-

ment.

The electronic module measures the current speed and compares it to the

set speed.

Designation Suzuki no.

Original control element

(must be ordered separately from Suzuki partner)

37460-64J40-ZCP

_MS900_Suzuki.book Seite 31 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed installation MagicSpeed

32

6 MagicSpeed installation

6.1 Tools required

For installation and assembly you will need the following tools:

z Drill bit set (fig. 1 1, page 3)

z Drill (fig. 1 2, page 3)

z Screwdriver (fig. 1 3, page 3)

z Set of ring or open-ended spanners (see fig. 1 4, page 3)

z Set of box spanners (fig. 1 5, page 3)

z Measuring ruler (fig. 1 6, page 3)

z Hammer (fig. 1 7, page 3)

z Centre punch (fig. 1 8, page 3)

To establish and test the electrical connection, the following tools are re-

quired:

z Insulating tape (fig. 1 9, page 3)

z Sealant

z Cable bushing sleeves (optional)

To fasten the module and the cables, you may need additional screws and

cable binders.

_MS900_Suzuki.book Seite 32 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed MagicSpeed installation

33

6.2 Fitting the electronic module

I

Note

When selecting the installation location, observe the following in-

structions:

z Install the electronic module

– Near the CAN-Bus diagnostic plug

– Not anywhere subject to heat or moisture

– Not in the engine compartment

– Not near high-voltage components

– Not directly next to ventilator nozzles

z Where possible, use existing holes in the vehicle.

a

Caution

Before drilling holes, make sure the bit will not damage anything on

the other side (fig. 2, page 3).

➤ Select a suitable installation location (fig. 5, page 4).

I

Note

The electronic module can be attached to the vehicle using the

screws supplied or double-sided adhesive tape.

➤ Temporarily mount the electronic module at the selected position.

Do not fasten the electronic module before you have decided where to

lay the cables.

➤ After finishing the electric wiring, fasten the module in the selected posi-

tion:

– Fasten the electronic module using double-sided tape or ...

– Mark the holes for installation.

– Drill two holes with 3 mm diameters.

– Tightly fasten the electronic module using the screws provided.

_MS900_Suzuki.book Seite 33 Mittwoch, 4. Juni 2008 7:09 19

Connecting the electrical power to MagicSpeed MagicSpeed

34

7 Connecting the electrical power to

MagicSpeed

7.1 General notes on laying cables

I

Note

As far as possible, use original ducts for laying the cables, or other

suitable options, such as panelling edges, ventilation grilles or

dummy plugs. If no openings are available, you must drill holes for

the cables. Check beforehand that there is sufficient space on the

other side for the drill head to come out.

I

Note

Cables and connections that are not properly installed will cause

malfunctions or damage to components. Correct installation of ca-

bles and connections ensures lasting and trouble-free operation of

the retrofitted components.

Therefore, please observe the following instructions:

z To prevent damage to the cables, when laying them, ensure that they are

far enough away from hot or moving vehicle components (exhaust pipes,

drive shafts, light systems, fans, heater etc.).

z When laying the cables, make sure:

– They are not kinked or twisted

– They do not rub on edges

– They are not laid through sharp-edged ducts without protection

(fig. 3, page 3)

z Protect every hole you drill against water penetration, e.g. by using a ca-

ble with a sealant and by spraying the cable and the the cable sleeve with

sealant.

_MS900_Suzuki.book Seite 34 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed Connecting the electrical power to MagicSpeed

35

7.2 Laying and connecting the cable

You will find a summary of the wiring in fig. q, page 14.

Connecting the wiring harness for the CAN bus

➤ Disconnect the battery.

➤ Remove the panelling over the pedals and on the steeringcolumn (fig. 6,

page 5).

➤ Connect the plug of the CAN bus wiring harness (fig. 7 1, page 5) to the

diagnostic plug (fig. 7 2, page 5).

The plug must audibly lock into place.

Connecting the main wiring harness

➤ Disconnect the grey 17-pin plug (fig. 8 1, page 6).

➤ Release the plug by pressing the spring contact (fig. 8 A, page 6).

➤ Insert the black and white wire on the main wiring harness into the plug

as shown in fig. 9, page 6.

➤ Lock the plug by pressing the spring contact (fig. 9 A, page 6).

➤ Insert the grey 17-pin plug (fig. 0 1, page 6) back into the socket.

➤ Open the panel to the headlight range control (fig. a 1, page 7).

No. Component No. Component

1 Electronic module 7 Plug for light switch

2 Diagnostic plug

(fig. 7 2, page 5)

8 Plug for speed signal

3 CAN bus wiring harness

plug

9 Main wiring harness

connection

4 Main wiring harness 10 CAN bus connection

5 Control element wiring

harness

11 Control element connection

6 Connection for control ele-

ment in the steering wheel

_MS900_Suzuki.book Seite 35 Mittwoch, 4. Juni 2008 7:09 19

Connecting the electrical power to MagicSpeed MagicSpeed

36

➤ Disconnect the vehicle's plug (fig. a 2, page 7) from the headlight range

control (fig. a 1, page 7).

➤ Insert the 6-pin plug on the main wiring harness (fig. b 2, page 7) into the

socket on the headlight range control (fig. b 1, page 7).

➤ Insert the vehicle's plug on the headlight range control (fig. b 4, page 7)

into the socket on the main wiring harness (fig. b 3, page 7.

➤ Connect the 6-pin plug on the red wire to the light switch (fig. b 2,

page 7).

➤ Close the panel again.

➤ Disconnect the vehicle's plug (fig. c 1, page 8) from the accelerator-

pedal (fig. c 2, page 8).

➤ Connect the main wiring harness to the accelerator pedal (fig. d,

page 8):

– Connect the plug on the main wiring harness (1) to the accelerator

pedal.

– connect the vehicle's plug (2) to the socket (3) on the main wiring

harness.

➤ Disconnect the 6-pin plug on the steering column (fig. e 1, page 9).

➤ Release the plug by pressing the spring contact (fig. e A, page 9).

➤ Connect the main wiring harness to the 6-pin plug (fig. f, page 9):

– connect grey wire (1) on the main wiring harness to socket 2 of the

plug

– connect black and white wire (2) on the main wiring harness to

socket 5 of the plug

– connect red wire (3) on the main wiring harness to socket 6 of the plug

➤ Lock the plug by pressing the spring contact (fig. f A, page 9).

➤ Insert the plug (fig. g 1, page 9) back into the socket.

Connecting the wiring harness for the control module

I

Note:

The control element is not supplied.

_MS900_Suzuki.book Seite 36 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed Connecting the electrical power to MagicSpeed

37

a

Caution

Observe the safety instructions in the vehicle instruction manual.

➤ Remove the driver's airbag.

Observe the manufacturer's safety instructions.

The airbag may be removed by an authorised specialist only.

➤ Remove the steering wheel (fig. h, page 10).

➤ Remove the rear panelling (fig. i 1, page 10).

➤ Remove the blank module (fig. j 1, page 10).

This is no longer required.

➤ Install the control element (fig. j 2, page 10).

➤ Fit the rear panelling (fig. k 1, page 11).

➤ Cut the wire with the cable terminal at the plug on the control element

(fig. l 1, page 11).

Insulate the wire.

➤ Insert the plug on the control module (fig. l 2, page 11) into the socket

on the control module wiring harness (fig. l 3, page 11).

➤ Release the 6-pin plug on the steering wheel by pressing the spring-

contact (fig. m 1, page 12).

➤ Connect the wiring harness on the control module to the 6-pin plug

(fig. n, page 12):

– connect grey wire (1) to socket 2 of the plug

– connect black and white wire (2) to socket 5 of the plug

– connect red wire (3) to socket 6 of the plug

➤ Lock the plug by pressing the spring contact (fig. n A, page 12).

➤ Insert the plug (fig. o 1, page 13) into the socket on the steering wheel

(fig. o 2, page 13).

➤ Fit the steering wheel (fig. o 3, page 13).

➤ Fit the driver's airbag.

Observe the manufacturer's safety instructions.

The airbag may be fitted by an authorised specialist only.

_MS900_Suzuki.book Seite 37 Mittwoch, 4. Juni 2008 7:09 19

Guarantee MagicSpeed

38

Connecting the electronic module

➤ Insert the 16-pin plug on the main wiring harness into the socket on the

electronic module (fig. q 9, page 14).

➤ Insert the 4-pin plug on the CAN bus into the socket on the electronic

module (fig. q 10, page 14).

➤ Insert the 8-pin plug on the main wiring harness into the socket on the

electronic module (fig. q 11, page 14).

➤ Fit the panelling (fig. p, page 13).

➤ Connect the battery.

8 Guarantee

The statutory warranty period applies. If the product is defective, please

contact the manufacturer's branch in your country (see the back of the

instruction manual for the addresses) or your retailer.

For repair and guarantee processing, please include the following docu-

ments when you send in the device:

z A copy of the receipt with purchasing date

z A reason for the claim or description of the fault

9 Disposal

➤ Place the packaging material in the appropriate recycling waste bins

wherever possible.

If you wish to finally dispose of the device, ask your local recycling

centre or specialist dealer for details about how to do this in accord-

ance with the applicable disposal regulations.

_MS900_Suzuki.book Seite 38 Mittwoch, 4. Juni 2008 7:09 19

MagicSpeed Technical data

39

10 Technical data

Variations, technical improvements and delivery options reserved.

Certification

The appliance has e11 certification.

WAECO MagicSpeed MS900

Item no.: 9101400003

Vehicle type: Suzuki Grand Vitara GLS 1.9 DDiS

(only for 5-door version, from 2006)

Operating voltage: 12 volts

Power consumption: max. 20 mAh

Operating temperature: –40 °C to +85 °C

ABE no.: ABE90989

11

_MS900_Suzuki.book Seite 39 Mittwoch, 4. Juni 2008 7:09 19

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Waeco MS900 (for Suzuki) Installation guide

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