Shibaura SG280E User manual

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SLOPE MOWER

SLOPE MOWERSLOPE MOWER

SLOPE MOWER

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1

TO THE OWNER:

This manual contains information concerning operation, adjust, and maintenance of the SG280 Mower.

You have purchased a dependable machine, but only by proper care and operation you can expect to

receive the performance and long service built into this Mower. Please have all operators read this

manual carefully and keep the manual available for reference.

Your SHIBAURA dealer will instruct you in the general operation of your Mower. (Refer to the "Delivery

Report" at the back of this manual.) Your dealer's staff of factory-trained service technicians will be glad

to answer any questions that may arise regarding the operation of your Mower.

Your SHIBAURA dealer carries a complete line of genuine SHIBAURA parts. These parts are

manufactured and carefully inspected to insure high quality and accurate fitting of any necessary

replacement parts.

Keep this manual next to your machine, after you have read through it. If you lose or damage this

manual, ask a new manual to SHIBAURA' s dealer right away.

CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL

SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. BE

CAREFUL!

CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR

REMOVED TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT.

BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE

MACHINE.

IMPROVEMENTS

IHI-SHIBAURA is continually striving to improve its products. We reserve the right to make

improvements or changes when it becomes practical and possible to do so, without incurring any

obligation to make changes or additions to the equipment sold previously.

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CONTENTS

SECTION 1-SAFETY RULES ·································································3

SECTION 2-GENERAL INFORMATION···············································11

SECTION 3-NAME OF EACH PART ···················································· 14

SECTION 4-FUNCTION OF EACH PART ············································16

SECTION 5-CHECK BEFORE OPERATION········································23

SECTION 6-DRIVING AND WORK ······················································25

SECTION 7-MAINTENANCE AFTER WORK·······································33

SECTION 8-INSPECTION AND MAINTENANCE ································35

SECTION 9-TROUBLE SHOOTING ·····················································49

SECTION 10-CONSUMABLE PARTS··················································52

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3

SECTION 1-SAFETY RULES

4) Never use the Slope Mower.

-

When people, especially children, or pets are

nearby.

- If the operator has taken medicine or

substances that can affect his ability to

react

and concentrate.

5) Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their property.

6) Do not carry passengers.

7) The operator of a Slope Mower must carefully

follow the driving instructions, particularly:

- The need for care and concentration when

using Slope Mowers;

- That control of a Slope Mower sliding on a

slope will not be regained by the application

of the brake.

The main reasons for loss of control are:

- Insufficient wheel grip;

- Being driven too fast;

- Inadequate braking;

- The type of machine is unsuitable for its task;

- Lack of awareness of the effect of ground

conditions, especially slopes;

- Incorrect hitching and load distribution.

8) The Slope Mower is equipped with a series of

safety microswitches and devices which

must never be removed, altered or tampered

with. Removing these devices invalidates the

warranty and the manufacture declines any

responsibility.

B) PREPARATION

1) While mowing, always wear substantial

footwear and long trousers. Do not operate

the equipment when barefoot or wearing

open sandals.

1. SAFETY RULES

Please pay particular attention to all boxed parts

in the text which have the sign .

This sign warns you to be careful when carrying

out certain functions.

DANGER:

Denotes immediate hazards which WILL

result in

severe personal injury or death.

WARNING:

D

enotes a hazard or unsafe practice which

COULD result in severe personal injury or death.

CAUTION:

I

ndicates important safety messages in this

manual. When you see this symbol, care

fully

read the message that follows and be alert to the

possibility of personal injury or death.

NOTE: Gives helpful information.

Labels attached to certain parts of the Slope

Mower give important safety information.

Please read them carefully. Should a label

detach itself or become illegible, contact your

dealer for a replacement.

SAFETY INSTRUCTIONS

A) TRAINING

1) Read the instructions carefully. Be familiar

with the controls and the proper use of the

equipment. Learn how to stop the engine

quickly.

2) Only use the Slope Mower for the purpose for

which it was made, that is, the cutting of

grass.

Any use not specifically indicated in

the instruction handbook can be dangerous

and result in damage to the mac

hine, and will

also result in the annulling of the warranty and

the manufacturer declining all responsibility.

3) Ne

ver allow children or people unfamiliar with

these instructions to use Slope Mower. Local

regulations may restrict the age of the

operator.

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44

4

SAFETY RULES

5)

Do not operate on slopes of more than

22°(40%) in basic configuration.

Thi

s machine will operate on more than

22°slopes. This is in conjunction with operator

training, correct weight, correct maintenance

of the machine and appropriate conditions.

6) Remember there is no such thing as a “safe”

slope.

Travel on grass slopes requires particular

care. To guard against overturning:

- Do not stop or start suddenly when going

up

or downhill;

- Always keep the machine in gear,

especially

when traveling downhill;

- Machine speeds should be kept low on

slopes and during tight turns;

- Stay alert for humps and hollows and other

hidden hazards;

- Never mow across the face of the slope.

7) Stop the blades rotating before crossing

surfaces other than grass. When moving the

Mower away from the lawn disengage

the

blades and put the mower deck into the

highest position.

8) Do not change the engine governor settings

or overspeed the engine. Operating the

engine at excessive speed can increase the

hazard of personal injury.

9) Before leaving the operator’s position:

- Disengage the blades and lower the

Mower-deck.

- Shift into neutral and set the parking brake.

- Stop the engine and remove the key.

10) Disengage blades, stop the engine and

remove key:

- Before carrying out any work beneath the

cutting deck or unclogging the chute;

2)

Thoroughly inspect the area where the

equipment is to be used and remove all objects

which may be thrown by the machine (stones,

sticks, metal wire, bones, etc.)

3) WARNING: Engine fuel is highly flammable:

-

Store fuel in containers specifically designed for

this purpose.

-

Refuel using a funnel and outdoors only. Do

not smoke while refuelling or whenever

handling the fuel.

-

Add fuel before starting the engine. Never

remove the cap of the fuel tank or

add fuel

while the engine is running or when the engine

is hot.

- If fuel is spilled, do not attempt to start the

engine but move the machine away from

the

area of spillage and avoid creating any

source

of ignition until the fuel has evaporated and th

e

fumes dispersed.

-

Tighten caps of all fuel tanks and containers

securely.

4) Replace faulty silencers.

5)

Use the step plates when getting on and off the

machine to prevent falls. Keep steps and

platform clear from mud and debris.

6)

Always check overhead clearance, especially

when transporting this machine.

C) OPERATION

1) Do not operate the engine in a confined

space

where dangerous carbon monoxide

fumes can

collect.

2) Mow only in daylight or good artificial light.

3) Avoid operating the equipment in wet grass,

where feasible.

4) Before starting the engine, disengage the

blades, shift into neutral and engage the

parking brake.

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5

SAFETY RULES

19) Keep the machine in the

same travel speed

when going downhill as used when going

uphill. Do not coast or free wheel down hills.

20)

Watch where you are going especially at row

ends, on roads, around trees and low hanging

obstacles.

21)

Do not cross gravel roads with the PTO

engaged.

22) Look to the rear before and when reversing.

You must disengage blades before shifting

into reverse. Before reversing make sure the

area behind you is clear of obstructions, holes

and small children. Use extra caution when

machine is equipped with a grass catcher.

23)

Do not tow this machine. Use are suitable

truck or trailer when transporting on public

roads.

24)

Before mounting or operating the mower

deck ,read and understand the mower deck

manual.

D) MAINTENANCE AND STORAGE

1) Keep all nuts, bolts and screws tight to be

sure the equipment is in safe working

condition. Regular maintenance is essential

for safety and for maintaining performance

levels.

2) Never store the equipment with fuel in the

tank inside a building where fumes may re

ach

a flame or a spark or a source of

extreme

heat.

3) Allow the engine to cool before storing in an

enclosed space.

4) To reduce the fire hazard, keep the engine,

exhaust silencer, battery compartment and

fuel storage area free of grass, leaves, or

exce

ssive grease. Always empty the

grass-

catcher and do not leave garden

rubbish containers within a room.

- Before checking, cleaning or

working on the

Slope Mower;

-

After striking a foreign object. Inspect the Slope

Mower for damage and make repairs

before

restarting and operating the Slope Mower;

-

If the Slope Mower starts to vibrate abnormally

(immediately check and remove the cause of

the vibration)

11)

Disengage drive to blades when transporting or

not in use. Disengage the blades and wait for

them to stop before emptying the grasscatcher.

12) Stop the engine and disengage blades:

- Before refuelling.

- Every time the grass-catcher is removed

or

replaced.

- Before making height adjustment.

13) Reduce the throttle setting during engine shut

down and turn the fuel off at the

conclusion of

mowing, following the

instructions in the

handbook.

14) Do not put hands or feet near or under

rotating

parts. Keep clear of the discharge

opening at all

times.

15) Watch out for traffic when crossing or near

roadways.

16) When using any attachments, never direct

discharge of material toward bystanders nor

allow anyone near the machine while in

operation.

17) Do not park this machine on a steep incline.

18) Do not wear loose clothing when operating the

power take-off, or when close to

rotating

equipment.

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6

SAFETY RULES

5) Check the deflector and grass-catcher

frequently for wear and deterioration.

6) For reasons of safety, do not use the

equipment

with worn or damaged parts.

Parts are to be replaced and not repaired.

Use genuine spare parts. Parts which are not

of

an equivalent quality can damage the

equipment and could

be dangerous for your

safety.

7) If the fuel tank has to be drained, this should

be

done outdoors and when the engine is cool.

8) Wear strong work gloves when removing and

reassembling the blades.

9) Check the blades’ balance after sharpening.

10) Take care as the rotation of one blade can

cause the other blade to turn.

11) When the machine is to be parked, stored

or left

unattended, lower the mower deck.

12) The ignition key must never be left inserted

in

the machine, or where children or

persons not

familiar to the machine may reach them.

Before any maintenance or repair, remove

the

ignition key.

13) Conduct operation and inspec

tion during

daytime or under bright lighting.

14) Stop engine before servicing ,adjusting ,

repairing this machine.

15) Do not work under a raised attachment unle

ss it

is securely supported by a suitable hoist or floor

jack and multiple jack stands.

16)

When you work under the machine, support it

firmly with such a crane, hoist or rigid racks on a

level place. If not It may cause severe

accidents.

17)

Never perform service underneath the

machine if it is not completely stable.

18) Be careful of Hot Oil Under High pressure.

The

hydraulic system for the implement

operates under high pressure. When

replenishing or draining hydraulic oil, be sure

to first relieve the high pressure.

19) Be sure to disconnect the (-)

terminal of

battery before servicing. If not short circuit

may cause a fire.

20) HANDLING BATTERY ELECTROLYTE

-

The battery electrolyte is diluted sulfuric acid

and poisonous. Top up battery electrolyte in

well ventilated area and wear eye protection

and rubber gloves. Splashed solution can

cause burning skin, clot

hes and blindness if it

get into eyes.

21)

Do not modify or alter or permit anyone else

to modify or alter this machine or any of its

components and functions without first

consulting SHIBAURA’s Dealer.

E) TRANSPORTING

The method of loading & un-

loading on the

truck Please do the loading and unloading work

on the flat & safety place.

1) Loading on the truck

-

Stop the truck engine and set the parking

brake.

-

Put the hook of the ramps on the truck floor

firmly so that the ramps will not come off.

-

Load the tractor vehicle into truck slowly by

moving the vehicle forward. (* in case that the

implement of installation is mower deck)

-

Load the tractor vehicle into truck by moving

the vehicle forward on the ramps.

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SAFETY RULES

- After the completion of loading, lower

the

implement

. Then, stop the tractor engine and

set the parking brake (for tractor).

- Fix the tractor vehicle with a strong rope.

2) Unloading on the truck

-

Please do the unloading work under the

opposite procedure of loading

3) Warning

- Set the parking brake for truck.

-

Remove the mud from the tractor tires in order

to prevent vehicle from slippi

ng sideways on

the

ramps. There is a possible risk of fall of

vehicle due to accidental movement of ramps

during loading work.

-

Put the hook of the ramps on the truck floor

firmly. There is a possible risk of fall of the

vehicle due to accidental movement of the

ramps during loading work.

-

Keep the even height between right and left

ramps. There is a possible risk of fall of the

vehicle due to accidental movement of the

ramps during loading work.

- Do not steer sharply on the ramps.

There is a risk of fall of the vehic

le due to

accidental movement of the ramps during

loading work.

- Pay attention to loading & un-

loading in order

not to loose the vehicle's balance when moving

the vehicle on the gap (seam) between the

ramps and truck floor.

Keep those works at slo

w speed. There is a

possible risk of fall of the vehicle.

-

Fix the vehicle tire & bumper and drawbar hitch

with a strong rope firmly. There is a possible

risk of accidental movement of cargo during

transportation.

-

In case of using sunshades cover etc, please

fix it with the ropes etc firmly. There is a

possible risk of deformation or

part detach or

fall on the vehicle part, which tends to be

affected by wind pressure.

-

Do the loading work slowly by moving the

vehicle forward. If loading work is done by

moving the vehicle backward, the vehicle's

rear tire tends to float and as a resul

t, there is

a possible risk of fall of vehicle However, in

case that the rear visibility is not good due to

the rear installation implement, please do the

loading by moving the vehicle backward,

considering the possible any difficulties and

fall of vehicle on the unloading.

- Assur

e that the height of the cargo will not be

problem at the height restriction area to avoid

danger to other traffic.

ENVIRONMENTALLY RESPONSIBLE

ALWAYS BE ENVIRONMENTALLY

RESPONSIBLE

- Follow the guidelines of the gove

rnment

agency for the proper disposal of hazardous

materials such as engine oil, diesel fuel,

engine coolant and, machine fluid, grease.

-

NEVER dispose of hazardous materials

irresponsibly by dumping them into a sewer,

on the ground, or into ground water

or

waterways.

-

Failure to follow these procedures may

seriously harm the environment.

-

Comply with legal regulations and guidelines

for disposal of empty containers for fuel,

cooling water (coolant),oil, grease; fuel/oil

filters; batteries; machine

itself; machine

accessories; and packaging materials.

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SAFETY AND INSTRUCTION DECALS

Your Slope-mower must be used with care.

Therefore, decals have been placed on the

machine, to remind you pictorially of main

precautions to take during use. Their meaning is

explained below.

We also strongly recommend to carefully read

the safety instructions given in the concerned

chapter of this manual.

SAFETY DECALS

MAX

MAXMAX

MAX

30

3030

30°

°°

°

• Read this Operator’s Manual before using the

Slope-mower.

• Keep other people at a distance while using.

• Make sure that children stay clear of the

machine all time when engine is running.

•

Do not use this machine on slopes greater than

30°. Specialist training is recommended.

•

Batteries produce explosive gas. Keep sparks

and flames away.

•

Battery contains sulfuric acid. Wear protective

clothing and use eye protection.

• Never touch

rotating parts while engine is

running.

• Stay clear of hot surface.

• Use diesel fuel.

• Diesel fuel is flammable.

• Add diesel fuel before starting the engine.

•

Never remove the fuel tank cap or add diesel

fuel while the engine is running or when the

engine is hot.

•

Refuel outdoors only and do not smoke while

refuelling.

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SAFETY AND INSTRUCTION DECALS

• Do not open when hot.

• Contents under pressure.

• Always wear seat belt.

Parking Brake

① Parking Brake

② “Lock” Position

③ “Release” Position

Key Switch

① Engine “HEAT” Position

② Engine “STOP” or “OFF” Position

③ Engine “ON” Position

④ Engine “START” Position

INSTRUCTION DECALS

• Do not attach ropes or chains to ROPS for

pulling purposes.

Use of ROPS and seat belt reduce the

chance of injury or death if rollover or upset

occurs.

①

②

③

10

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SECTION 2-GENERAL INFORMATION

MACHINE IDENTIFICATION PLATE

① CE Conformity Mark

② Weight in kgs

③ Name and Address of Manufacturer

④ Type of Front Mower

⑤ Serial Number

⑥ Engine Power

⑦ Engine Number

④

⑤

⑦

⑥

②

①

③

11

1111

11

GENERAL INFORMATION

PLEASE READ CAREFULLY:

For a complete list of the pre-delivery service

checks performed by your dealer, refer to the

PRE-DELIVERY SERVICE checklist found at the

back of this manual. Keep one copy as your

record

of the service performed. The other copy

should be

removed from the manual and kept

by your dealer.

MAKE SURE THAT BOTH

COPIES ARE

COMPLETED AND THAT YOU

AND THE

DEALER SIGN BOTH COPIES.

A PRODUCT IDENTIFICATION PLATE is located

in the front frame of the mower.

The numbers on the plate are important in the

event your mower should require future service.

For your convenience, have your dealer record

these numbers in the appropriate spaces below.

IHI Shibaura Machinery Corporation is

continually

striving to improve its products. We

reserve the

right to change prices, specification,

or equipment

at any time without notice.

All data given in this book is subject to

production

variations. Dimensions and weights

are

approximate only, and the illustrations do

not

necessarily depict Mower in standard

condition.

For exact information about any

particular Mower,

please consult your SHIBAURA dealer.

This Mower has been designed for doing light

work,

such as mowing, blowing snow. Do not

attempt to

use implements that were not

designed for this

mower, as they may cause damage to the mower.

Fig.1-1

12

1212

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GENERAL INFORMATION

MINIMUM HARDWARE TIGHTENING TORQUES

IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS

METRIC HARDWARE AND LOCKNUTS

13

1313

13

INTERNATIONAL SYMBOLS

As a guide to the operation of your tractor, various international symbols have been used on instruments

and controls. These symbols are depicted and described below.

14

1414

14

SECTION 3-NAME OF EACH PART

1. Vehicle

Fig. 3-1

Fig. 3-2

15

1515

15

NAME OF EACH PART

2. Operation System

Fig. 3-4

Fig. 3-3

16

1616

16

SECTION 4-FUNCTION OF EACH PART

1. Steering Wheel and Seat Systems

①

①①

①

Steering wheel

Angle of the steering wheel can be adjusted.

Position of the steering wheel can be adjusted

by pulling the tilt lever.

After the position is determined, pull dow

n the

tilt lever forward and fix. Do not adjust these

functions while the vehicle is traveling.

②

②②

②

Front / back seat adjustment

The seat slides forward and backward

.

Release the seat by

movement of the lever.

Adjust the seat properly to your op

erating

position.

③

③③

③

Rolling seat

Seat angle can be adjusted

when you operate on

a slopes.

By grasping the seat swing lever above the oil

tank, the seat rolls laterally in 2 steps to 12.5 and

15°. Continuous operation along the slope

allows

safe operation at a comfortable position.

17

1717

17

FUNCTION OF EACH PART

④

④④

④

Seat belt (ROPS)

DO NOT ATTEMPT BYPASS SEAT SAFETY

INTERLOCK SWITCH.

Seat Belt

● When driving the

vehicle, always fasten the

seat belt.

● Fasten the seat belt extending over the hips.

If the seat belt is not applied, death or serious

injury may be caused in the event of roll over,

tumbling, rear end collision or other

accidents.

ROLL OVER

PROTECTIVE STRUCTURE

(ROPS)

Roll Over Protective Structure (ROPS) and

seat belts are standard equipment.

● DO NOT remove a ROPS and seat belts.

ROPS when used with seat belts is effective in

reducing

injuries during unit overturn

accidents.

●

Over turning the unit without a ROPS can

result in serious injury or death.

● ROPS is used to reduce damages of acc

idents

in the event of roll over of the vehicle

and not

to prevent the roll over.

●

Do not drive the vehicle with the safety frame

removed.

●

Do not modify the safety frame. If modified, it

does not function as a safety frame.

● If ROPS

is damaged or bent so that its strength

is influenced, replace the safety frame.

If it is repaired, it may not function as ROPS.

18

1818

18

②

②②

②

Meters and Pilot Lamp

•

Charge lamp

• Engine water temperature warning lamp

FUNCTION OF EACH PART

2. Engine Control System

①

①①

①

Main switch

●

While the machine is not in service, be sure

to pull ou

t the key and store it in a safe

storage place.

If not, some accident may be caused.

The key is used to start the engine.

[HEAT]

If you release your hand from the

key at the position to preheat the combustion

chamber, the key will automatically return to

the “OFF” position.

[OFF]

Engine stops at this position and

the key may be inserted or removed.

[ON]

Key stays at this position while the

engine is running.

[START]

Position to start the engine.

When you release your hand from the key, it

automatically returns to the “ON” position.

The vehicle is equipped with 4 safety switches

to start the engine safely.

The safety switch functions to start the engine

only when the following 4 conditions are met:。

1. Operator takes is seated.

2. He presses the brake pedal.

3. He turns OFF the PTO clutch.

4.

He releases his foot from the running

pedal.

Caution

When the main switch

is turned to the “ON”

position, the lamp

lights up. After

the

engine starts, number

of engine revolutions

increases. When

charging is started, the

lamp goes out.

Even though the main

switch is turned to

the

“ON”

position, the

lamp does not light up.

The lamp lights up if

the engine is

overheated during

operation. In such a

case, stop the

operation and check

the cause.

Fig. 4-10

Fig. 4-11

19

1919

19

FUNCTION OF EACH PART

• Engine rev. counter / elapsed time integrator

While the engine is running, its number of

revolutions is indicated by the pointer. The

elapsed time integrator indicates the time by a

number for which the machine was operated.

By multiplying the white number on the right

by 6, time in the minute unit is obtained.

③

③③

③

Accelerator lever

The accelerator lever is used to increase or

decrease the engine revolutions.

By pulling the lever toward the operator, the

engine revolutions decrease and by pushing it

forward, the engine revolutions increase.

• Engine oil pressure pilot lamp

• Glow lamp

• Water temperature meter

Temperature of cooling water is indicated by a

pointer during operation.

When the pointer points to

the “H” position,

engine may be overheated. Stop operation

even when the engine water temperature

meter lamp does not light up and check for

the

cause.

When the main switch

is turned to the “ON”

position, the lamp

lights up.

When the engine

starts operation, the

lamp goes out. If the

lamp lights up while

the engine is rotating,

there is a fault in the

lubrication pressure

circuit.

Stop the engine

immediately and check

for the trouble.

By setting the main

switch to the “Glow”

position, the lamp

lights up indicating that

the power is supplied

to the heater. Keep the

switch at the “Glow”

position for about 5

seconds and then turn

it to the “START”

position to start the

engine.

Fig. 4-12

Fig. 4-13

Fig. 4-14

Fig. 4-15

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Shibaura SG280E User manual

Shibaura SG280E User manual

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