Chicago Electric 92476 Operating Instructions Manual

Brand: Chicago Electric

Model: 92476

Type: Operating Instructions Manual

PORTABLE POWER SYSTEM W/LAMP

Model 92476

OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

2004 by Harbor Freight Tools

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 2

PRODUCT SPECIFICATIONS

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep

your invoice with this manual. Write the invoice number on the inside of the front cover.

Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

IMPORTANT SAFETY INSTRUCTIONS

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed in the following

pages may result in electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

UNPACKING

When unpacking, check to make sure all the parts shown on the Product Features Listing

on page 7 are included. If any parts are missing or broken, please call Harbor Freight

Tools at the number shown on the cover of this manual as soon as possible.

WARNING!

Item Description

Electrical

Requirements

Voltage Input: 120VAC / 60Hz / Rechargeable.

Initial Charge Time: 25 Hours (using 120VAC Adapter).

Subsequent Charge Time: 20 Hours (using 12VDC Cigarette Lighter Plug).

Subsequent Charge Time: 22 Hours (using 120VAC Adapter).

Voltage Output: 3VDC / 6VDC / 9 VDC / 12 VDC.

12VDC Fuse Type: 10 AMP Plastic Push-In.

3VDC, 6VDC, & 9VDC Fuse Type: 1 AMP Glass.

12VDC Cigarette Lighter Plug Fuse Type: 5 AMP Glass.

Light Bulb Type: 12VDC / 5 Watts.

Accessories 120VAC Adapter / 12VDC Cigarette Lighter Plug / Shoulder Strap.

Weight 7.60 Pounds.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 3

3. Keep bystanders, children, and visitors away while operating power

equipment. Distractions can cause you to lose control. Protect others in the

work area.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing, and use common sense when

operating power equipment. Do not use power equipment while tired or

under the influence of drugs, alcohol, or medication. A moment of

inattention while operating power equipment may result in serious personal injury.

2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair can be caught in moving parts.

3. Avoid accidental starting. Make sure the Power Switch of the Power

System is in its “OFF” position before plugging a power tool or appliance

into its Output Sockets. Plugging in with the Power Switch “ON” invites

accidents.

4. Do not overreach. Keep proper footing and balance at all times. Proper

footing and balance enables better control of the Power System in unexpected

situations.

5. Use safety equipment. Always wear ANSI approved safety impact eye

goggles when using the Power System.

TOOL USE AND CARE

2. Do not operate power equipment in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. Power equipment creates

sparks which may ignite flammables.

1. Keep your work area clean and well lit. Cluttered benches and dark areas

invite accidents.

WORK AREA

1. Do not force the equipment. Use the correct equipment for your

application. The correct equipment will do the job better and safer at the rate for

which it is designed. Do not use small equipment, tools, or attachments to do the

work of larger industrial equipment, tools, or attachments. Do not use this

product for a purpose for which it was not intended.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 4

2. Do not use the Power System if its diagnostic LED Display does not work

properly. Any equipment with faulty controls is dangerous and must be

replaced.

3. Before making any adjustments, changing accessories, or storing the

Power System, make sure its Power Switch is in its “OFF” position. Such

preventive safety measures reduce the risk of starting the equipment accidentally.

4. Store idle equipment out of reach of children and other untrained persons.

Power equipment is dangerous in the hands of children and untrained users.

5. Maintain equipment with care. Do not use damaged equipment. Tag damaged

equipment “Do not use” until repaired.

6. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the Power System’s operation. If

damaged, have the Power System serviced before using. Many accidents are

caused by poorly maintained equipment.

7. Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one Power System may become

hazardous when used on another Power System.

SERVICE

1. Equipment service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk

of injury.

2. When servicing equipment, use only identical replacement parts. Follow

instructions in the

“Inspection, Maintenance, And Cleaning”

section of this

manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES

1. Maintain a safe working environment. Keep the work area well lit. Make sure

there is adequate surrounding workspace. Always keep the work area free of

obstructions, grease, oil, trash, and other debris. Do not use the Power System

in areas near flammable chemicals, dusts, and vapors.

2. Maintain labels and nameplates on the Power System. These carry important

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 5

information. If unreadable or missing, contact Harbor Freight Tools for a replace-

ment.

3. To avoid electrical shock, never use the Power System in the rain. Never

allow water or other liquids to leak inside the Body, Outlets, or Light Lens of the

Power System.

4. Do not pull or carry the Power System by its 120 VAC Adapter Cord or

12 VDC Cigarette Lighter Plug Cord, or pull the cords around sharp corners

or edges. Keep the cords away from heated surfaces.

5. Avoid unintentional starting. Make sure you are prepared to begin work

before turning on the Power Switch of the Power System.

6. Do not stand on the Power System. Standing on the Power System may cause

it to tip, resulting in personal injury and/or product damage.

7. Never leave the Power System unattended when its Power Switch is left in

the “ON” position. Make sure the Power Switch is in its “OFF” position before

leaving.

8. Make sure to read and understand all instructions and safety precautions

as outlined in the manufacturer’s manual for the products for which the

Power System will power.

9. Never attempt to use the Power System to jump start a vehicle.

10. Make sure to turn off the Power Switch of the product to be powered before

making cable connections.

11. Replace Fuses on the Power System only with those of identical rating.

12. For best performance, do not use more than one Output at a time, not to

exceed 10 AMPs for the 12 VDC Output or 1 AMP for the 3 VDC, 6 VDC, or

9 VDC Outlets.

13. Do not expose the Power System to extreme heat or cold.

14. Use the Power System only to power those devices whose voltage match

those of this unit.

15. Avoid working alone. If an accident occurs, an assistant can bring help.

16. WARNING! Lead acid batteries generate hydrogen gas during normal

operation, and even more gas is generated when the battery is charging. Hydro-

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 6

SAVE THESE INSTRUCTIONS

23. WARNING! The warnings and precautions discussed in this manual

cannot cover all possible conditions and situations that may occur. It must be

understood by the operator that common sense and caution are factors which

cannot be built into this product, but must be supplied by the operator.

22. WARNING! People with pacemakers should consult their physician(s)

before using this product. Electromagnetic fields in close proximity to a heart

pacemaker could cause interference or failure of the pacemaker. In addition,

people with pacemakers should adhere to the following: Avoid operating power

equipment alone. Don’t use a power equipment with the power switch(es) locked

on. Properly maintain and inspect all power equipment before use to avoid elec-

trical shock.

21. WARNING! The user should never attempt to replace the internal

Battery. Battery replacement should only be done by a qualified service

technician.

gen gas is explosive, poisonous to breathe, and highly flammable. Only charge a

battery in a well ventilated area.

17. Always wear eye protection. When working on or around lead acid batteries,

always wear ANSI approved safety impact eye goggles.

18. Use the Power System in a well ventilated area. If necessary, wear

an ANSI approved breathing respirator to avoid hydrogen gas fumes.

19. Proper Battery Care: Battery leakage may occur under extreme usage or

temperature conditions. If Battery fluid comes in contact with skin, wash with

soap and water and rinse with lemon juice and vinegar. If the fluid comes into

contact with the eyes, flush with water for several minutes and contact a doctor

immediately. Never burn the Battery, as it can explode in a fire. Do not charge

the Power System with a leaking Battery. Contact local solid waste authorities for

instructions on correct disposal or recycling of the Battery.

20. Always recharge the Battery when Power System performance begins to

diminish. Severe heat is most destructive to the Battery. The more heat

generated, the faster the Battery loses power. A Battery that gets too hot can be

permanently damaged. Never over-discharge the Battery by using the Power

System while its performance is decreasing. Never attempt to discharge the

Battery by continuing to use the Power System. When the YELLOW Light illu-

minates on the Power System, turn off the Power System, recharge the

Battery, and use the fresh Battery for optimal performance.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 7

PRODUCT FEATURES

FIGURE A

1. POWER INPUT

2. POWER SWITCH

3. LED PANEL

4. 12 VDC OUTPUTS

5. 3 VDC OUTPUT

6. 6 VDC OUTPUT

7. 9 VDC OUTPUT

8. 3 VDC, 6 VDC, 9 VDC OUTPUT FUSE

9. CARRYING STRAP

10. EMERGENCY LIGHT

11. 12 VDC OUTPUT FUSE

12. 12 VDC CIGARETTE LIGHTER PLUG

13. 12 VDC CIGARETTE LIGHTER PLUG FUSE

14. CAP

15. 120 VAC ADAPTER

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 8

To Charge The Battery:

1. The internal Battery of the Power System requires charging before use.

2. The

initial

charge requires 25 hours charge time using the accessory 120

VAC Adapter (15). Periodically, check the progress of the charge. Never leave

the Power System unattended for the entire charging period. Do not overcharge

the Battery, as damage to the Battery and/or 120 VAC Adapter will occur.

3. Subsequent charges require 22 hours charge time using the 120 VAC

Adapter (15) or 20 hours charge time using the 12 VDC Cigarette Lighter

Plug (12). Do not overcharge the Battery, as damage to the Battery and/or 120

VAC Adapter or 12 VDC Cigarette Lighter Plug will occur.

4. To charge the Battery using the 120 VAC Adapter (15), turn the Power Switch

(2) to its “CHARGE” position. Insert the Charging Plug of the Adapter into the

Power Input (1) located on the right side of the Power System. Plug the Adapter

into a 120 volt, grounded, electrical outlet. The RED Light on the LED Display (3)

will illuminate, indicating that charging is in progress. The Power System will be

fully charged when the RED Light automatically shuts off and both the top and

bottom GREEN Lights illuminate. Then, turn the Power Switch to its “OFF”

position.

5. Once fully charged, disconnect the 120 VAC Adapter (15) from its electrical outlet.

Then disconnect the Charging Plug of the Adapter from the Power Input (1) on

the right side of the Power System. NOTE: The temperature of the Battery and/

or 120 VAC Adapter may increase slightly during use and shortly after use, which

is normal. The Battery may not accept a full charge if it is charged immediately

after use. Allow the Battery to cool to room temperature before recharging for

best results.

6. To charge the Battery using the 12 VDC Cigarette Lighter Plug (12), turn the

Power Switch (2) to its “CHARGE” position. Insert the 12 VDC Cigarette Lighter

Plug into a 12 VDC cigarette lighter receptacle. Then, insert the other end of the

12 VDC Cigarette Lighter Plug into the Power Input (1) located on the right side of

the Power System. The RED Light on the LED Display (3) will illuminate, indicat-

ing that charging is in progress. The Power System will be fully charged when the

RED Light automatically shuts off and both the top and bottom GREEN Lights

illuminate. Then, turn the Power Switch to its “OFF” position.

7. Once fully charged, disconnect the 12 VDC Cigarette Lighter Plug (12) from the

12 VDC cigarette lighter receptacle. Then, disconnect the other end of the 12

VDC Cigarette Lighter Plug from the Power Input (1) on the right side of the

Power System.

OPERATING INSTRUCTIONS

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 9

8. IMPORTANT: When the YELLOW Light illuminates on the LED Display (3),

immediately turn off the Power System and recharge the Battery. Operating the

Power System with the YELLOW Light illuminated may result in damage to the

Battery. (See Figure B.)

9. NOTE: The Lights on the LED Display

(3) indicate the following:

(See Figure B.)

FIGURE B

To Power 12 VDC Tools And Appliances:

1. The Power System may be used to power various 12 VDC small power tools and

appliances (i.e., 12 VDC drills, screwdrivers, cellphones, televisions).

2. To power a 12 VDC power tool or appliance, insert the 12 VDC Cigarette Lighter

Plug (12) into a 12 VDC Output (4). Insert the other end of the 12 VDC Cigarette

Lighter Plug into the power input of the tool or appliance. Then, turn the Power

Switch (2) to its “ON” position. (See Figure A.)

3. When finished using the 12 VDC tool or appliance, unplug the 12 VDC Cigarette

Lighter Plug (12) from the 12 VDC Output (4). Unplug the other end of the

12 VDC Cigarette Lighter Plug from the power input of the tool or appliance.

Then, turn the Power Switch (2) to its “OFF” position. (See Figure A.)

4. As soon as possible, recharge the Power System.

To Power 3 VDC, 6 VDC, And 9 VDC Tools And Appliances:

1. Determine what voltage your tool or appliance operates on.

2. Use a dual modular connection cord (not included) to attach the tool or appliance

to either the 3 VDC Output (5), 6 VDC Output (6), or 9 VDC Output (7). NOTE: a

dual modular connection cord may be purchased at your local electronics

supplier, if one is not included with the tool or appliance. (See Figure A.)

3. CAUTION! Make sure to use the correct Power System Output (5, 6, 7) to

power those devices whose voltage match those of the Output.

To Operate The Emergency Light:

The Power Switch (2) controls the Emergency Light (10). Turn the Power Switch

to its “ON” position to turn on the Emergency Light. Turn the Power Switch to its

“OFF” position to turn off the Emergency Light. (See Figure A.)

GREEN - FULL CHARGE (ON)

RED - CHARGING

YELLOW - LOW BATTERY

GREEN - CHARGING (FULL)

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE 10

INSPECTION, MAINTENANCE, AND CLEANING

1. WARNING! Before performing any inspection, maintenance, or cleaning

procedures, make sure the Power Switch (2) is in its “OFF” position. Such

preventive safety measures reduce the risk of starting the equipment acciden-

tally.

2. Before each use: Inspect the general condition of the Power System. Check for

misalignment or binding of moving parts, cracked or broken parts, leaking Bat-

tery, damaged electrical cables, and any other condition that may affect its safe

operation. If a problem occurs, have the problem corrected before further use.

Do not use damaged equipment.

3. To replace the 3 VDC, 6 VDC, 9 VDC Output Fuse (8): The

type

of Fuse is 1

AMP, Glass. To replace, unscrew and remove the Fuse Cap. Then, remove the

old Fuse. Install a new Fuse, and replace the Fuse Cap. (See Figure A.)

4. To replace the 12 VDC Output Fuse (11): The

type

of Fuse is 10 AMP, Push-

In, Plastic. To replace, pull the old Fuse out of its receptacle, and insert a new

Fuse in its receptacle. (See Figure A.)

5. To replace the 12 VDC Cigarette Lighter Plug Fuse (13): The

type

of Fuse is

5 AMP, Glass. To replace, unscrew and remove the Cap (14). Then, remove the

old Fuse. Install a new Fuse, and replace the Cap. (See Figure A.)

8. CAUTION! All maintenance, service, or repairs not listed in this

manual are only to be attempted by a qualified service technician.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE

UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER

ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL

PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION

OF REPLACEMENT PARTS THERETO.

Chicago Electric 92476 Operating Instructions Manual

Chicago Electric 92476 Operating Instructions Manual

Chicago Electric 92476 Operating Instructions Manual

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