Coats Kit 85610163, Robo-Roller Accessory Kit Operating instructions

Brand: Coats

Model: Kit 85610163, Robo-Roller Accessory Kit

Type: Operating instructions

Robo-Roller™ Accessory

Kit 85610163 For use with COATS Rim Clamp® Tire Changers

READ these instructions before placing unit in

service. KEEP these and other materials delivered

with the unit in a binder near the machine for ease

of reference by supervisors and operators.

Installation Instructions

with Parts Identication

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688/6359 www.ammcoats.com Manual Part No.: 85610162 00

HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS®. and BADA® Automotive Service Equipment and Tools. Revision: 09/15

This is a supplement to your operating manual and covers the installation of the Robo-Roller™ accessory. If you

do not have your original operating manual, please call COATS at 1-800-688-6359 to request an additional copy.

Shown on model 90X

2 • Tire Changers

Installation Instructions

1. Before beginning any work, clear the area and posi-

tion the machine for easy access. Disconnect all power

sources, both air and electricity inputs. Allow any stored

air in the reservoir to escape by depressing the inflate

valve.

Figure 1 - Disconnect power and air sources.

2. Verify the stored air pressure is zero by observing

the air pressure gauge on top of the tower (see photo).

Figure 2 - Verify stored air pressure is zero (0).

3. Locate the clamp halves and the tube bracket.

Interlock the clamp halves and position the interlocked

clamps on the tower as shown.

Figure 3 - Position interlocked clamp halves on the tower.

4. Place the tube bracket on the tower between

the clamp halves; aligning the bolt holes. Fasten this

assembly to the tower using a bolt, spacer sleeve, and

nut for each hole; just enough to hold it in place.

Figure 4 - Fasten clamp assembly onto the tower loosely.

Interlocked

Clamps

Tube Bracket

Air Gauge

Tire Changers • 3

5. For final clamp assembly positioning, move tube

bracket post so it is just above and to the right of the

plastic tower base cover. Make sure the bottom of tower

to bottom of clamp assembly measures 24-inches.

Tighten all three bolts to 20 ft. pounds torque each.

Figure 5 - Final positioning of clamp assembly.

6. Grease the long guide gib, then slide it into the

vertical slide. Install the cylinder onto the tube bracket

post and cylinder rod end, using the flat washers and

13mm retaining rings. Make sure upper cylinder fitting

is facing toward rear of machine.

Figure 6 - Install the cylinder onto the tube bracket assembly.

7. Position rear arm (tapped hole up) onto slide

assembly; hold in position. Pull the cylinder shaft and

slide up, then push the 7-inch bolt up from bottom,

place washer over bolt threads, and assemble lock nut

to bolt.

Next, using large wrenches, tighten the assembly

(very tight). If the arm rotation is too tight, loosen the

lock nut until the rear arm assembly rotates with a slight

amount of resistance.

Figure 7 - Tighten rear arm to rotate with some resistance.

8. Position arm with valve assembly onto rear arm;

install bolt through the top side and assemble lock nut

to bolt.

Next, using large wrenches, tighten the assembly

(very tight). Again, even though the bolt is very tight, the

assembly should be free to rotate.

Figure 8 - Tighten the Robo-roller® arm bolt.

32-inches

Tube Bracket

Post

Bottom of

Plastic Cover

Bottom of

Clamp

Bottom of

Tower

Grease Slide

Block

Tube

Bracket Post

Cylinder

Rod End

Cylinder

Fitting

Vertical

Slide

Rear Arm

Tapped

Hole Up

4 • Tire Changers

9. If not already assembled, slide the auxiliary roller

shaft through the front arm hole aligning is for set

screw installation. Tighten the set screw. Assemble the

small roller and larger roller onto the front arm, using 1

1/4-inch retaining rings. Make sure small roller is facing

outward from machine.

10. Fasten each cushion clamp, using a 1/4-inch tap

screw in tapped hole, on front and rear arms to secure

the 3/8-inch hose in place on the arm assembly.

11. Now, with the machine disconnected from its air

supply and the air supply turned off, install the fitting

assembly to the tire changer inlet hose and reconnect

to inlet air supply.

Figure 9 - Fitting Assembly Assembled.

12. Now guide each 1/8-inch nylon tube through the

3/8-inch hose; and connect as follows:

A - from arm valve fitting through hose to top cylinder

fitting.

B - from arm valve fitting through hose, then route

behind bolts and spacers on clamp, to bottom

cylinder fitting.

C - (longest tube) from arm valve fitting through hose,

then route behind bolts and spacers on clamp

through back of chassis, to fitting assembly.

Note: Attach cable tie around tubes at back of Robo-

Roller arm assembly.

Figure 10 - Nylon Tube Connections At Valve Fittings

Figure 11 - Nylon Tube Connections At Cylinder Fittings and

Inlet Hose Fitting Assembly

View of Inflation

Bracket

Route

B and C

Nylon Tubes

Behind

Clamp

1/4" Valve Fitting Assembly

Tire Changers • 5

13. Next, reconnect electric and the air pressure

source; and check for leaks. Cycle the cylinder on the

Robo-Roller™ several times to make sure cylinder oper-

ates correctly (valve up for cylinder up - valve down for

cylinder down). Test the machine for full function before

returning the machine to operation.

14. Apply supplied safety decal on tower to replace

the original decal that is now covered by the clamp.

Robo-Roller™ Arm Maintenance

On a daily basis, inspect the unit and check to be cer-

tain that all systems are operating normally.

A. Grease the Robo-Roller arm to maintain smooth

rotation. Grease fittings have been provided at the pivot

joints.

B. Check bolt periodically at pivot joints. Verify nylock

nut is properly engaged.

6 • Tire Changers

Parts Identication

Kit 85610163 Robo-Roller™ Accessory

Helper Arm Assembly

2 7

APPLY GREASE TO THESE LOCATIONS

Bead Loosener Arm

Valve Assy (old style)

8185755.asm

Robo Arm

Valve Assembly

8185757.asm

Air Motor Pedal

Valve Assembly

8182066.asm

Table Top Clamp

Pedal Valve Assembly

85600262.asm

Bead Loosener Arm

Pedal Valve Assembly

8182588.asm

X-Series Valve Assemblies

12 (Foot Operated)

Table Top Clamp

Pedal Valve Assembly

85600263.asm

13 (Hand Operated)

Bead Loosener

Arm Valve Assembly

85608033.asm

Helper Arm

Valve Assembly

85609907.asm

as of 05/23/14

4 -Robo-Roller™

Valve Assembly

Tire Changers • 7

ITEM PART NO. DESCRIPTION

1 8100964 1-1/4-inch Retaining Ring

2 8185593 Auxillary Arm Small Roller

3 8181983 10-24 x 5/8 BHSCS, Gr.8

*4 85609907 Helper Arm Valve Assembly

5 8180217 5/16-18 x 3/8-inch Set Screw

6 85609884 Front Arm Weldment

7 8185594 Auxillary Roller Shaft

8 8185592 Auxillary Arm Large Roller

9 8182579 HHCS Screw

10 8182016 3/4-10/E23 Nylon Hex Nut

11 85609886 Rear Arm Weldment

12 85610016 3/4-10 x 7 HHCS Screw, Gr.5

13 8182044 Neoprene Cushion Clamp

14 8106301 1/4” Hex Hd Self Tap Screw, Gr.5

15 85607010 3-inch Cylinder Assembly

16 85606919 Ext. Retaining Ring

17 8185035 13mm Flat Washer

18 85609897 Cylinder Rod End

19 85610249 Vertical Slide

20 8182457 Washer

21 85610284 SCS Flat HD Screw

22 85610250 Long Guide Gib

23 8143815 3/8-16 x 3-1/2 HHC Screw

24 85609885 Tube Bracket

25 8181872 Torsion Spring Sleeve

26 85609899 Clamp Half

27 8301035 3/8-16 Hex Nyloc Nut

28 7000230 1/2” Rubber Hand Grip

29 8184226 1/4-28 Grease Fitting

30 8106303 3/8” Whiz Lock Nut, Gr.5

31 85610241 Spacer

32 8181997 90º Elbow 1/8 NPT x 1/8” Fitting

33 8109481 1/4 NPT x 1/8 NPT RDCR Fitting

34 871101642 1/4 NPTMX, 1/4F TEE FITTING

35 85609908 3 Position Valve

* Hose Reels

LENGTH PART NO. DESCRIPTION

50-ft. 85000375 1/4” ID x 1/2” OD Black Rubber Hose

50-ft. 85000376 1/8” OD x 0.25 Plastic Tube

* Valve Assemblies (available only as individual

components

Coats Kit 85610163, Robo-Roller Accessory Kit Operating instructions

Coats Kit 85610163, Robo-Roller Accessory Kit Operating instructions

Coats Kit 85610163, Robo-Roller Accessory Kit Operating instructions

Related papers

Other documents