Keyence TM-3000 Setup Manual

Brand: Keyence

Model: TM-3000

Category: Measuring & layout tools

Type: Setup Manual

Keyence TM-3000 is a high-speed 2D measurement sensor capable of measuring diameters, step heights, widths, angles, radii, roundness, and pitch of various targets. It features a user-friendly interface with a variety of measurement settings and functions, including master registration, position correction, scaling, tolerance, and data storage. The TM-3000 is ideal for use in a wide range of industries, including manufacturing, automotive, and electronics.

TM-3000

Setup guide

This guide describes the basic operations for TM-3000.

For operation details, see "User's Manual".

High-speed 2D Measurement Sensor

Introduction

Wiring

Installation

P 2

I -1

I -2

Operational Flow for Measurement

Operational flow for measurement

-1

III

Measurement – diameter and step height of a stepped shaft

Diameter measurement

Step height measurement

Measuring the outer diameter of a target

Measuring the step height of a target

III

-1

III

-2

Settings/Operations Used for All Measurements

Master registration

Measurement setting

Area setting

Registering an image to be used as a measurement standard

Making detailed measurement settings

Specifying measurement points

-1

-2

-3

Position correction

Measuring correcting the margin of error

caused by the position change of the target

-1

Frequently Used Settings

External Trigger

Offset

Scaling

Tolerance

Initialization

Measuring synchronizing with the external signal input

Setting the displayed value to an arbitrary value

Correcting measured values

Making the tolerance setting

Restoring the default status

-1

-2

-3

-4

-5

VII

Settings for Data Saving

Data storage function

Excel transfer function

Image storage function

Image capture function

Storing measurement data

Displaying the storage data on the Excel file

Saving the image data of measurement targets

Saving the monitor images

VII

-1

VII

-2

VII

-3

VII

-4

P 3

P 9

P 6

P 7

P 8

P10

P11

P12

P13

P14

P15

P 4

P 5

Setting for Correcting the Position of the Target

96M11229

I -

Manual P1-18

This section explains the wiring and installation of this unit.

Wiring

I -

Manual P1-11

Installation

Introduction

To obtain the measurement image in the best condition, place the measurement target at the focus mark

indicated on the TR base.

Make wiring and connection for this unit as illustrated below.

Target

Introduction

ReceiverTransmitter

Focus mark

TR base

Console

Head B

Controller

24 VDC power supply

Head A

Head-to-controller cable

(0.7 m/2 m/5 m/10 m/20 m/30 m)

TM-3000

POWER

CON

SOLE

I/O

MONITOR

HEAD-B

HEAD-A

ETHERNET

RS-232C

USB

D CARD

Monitor

II -

Operational flow for measurement

Manual P5-37

This section explains settings required to perform measurement.

This measurement sensor measures outer diameters or the distances based on the edge information

(boundary of a bright and a dark part of the image) of measured images.

For detailed measurement content, specify the “Measurement type” in the “Measurement setting” and set.

Set the target within the measurement area and perform the

master registration.

Select the measurement type according to the measured content.

(The “Measurement type” can be selected in the measurement setting.)

Setting procedure

Step 1

Step 2

Measurement types T

Diameter :

Maximum diameter

Intersection (X and Y coordinates)

Intersection

distance

Distance between point

and straight line

Y position (Y axis)

X position (X axis)

Step height :

Step height

Width :

Minimum diameter

Width

Angle

Radius

Roundness

Pitch

Manual

P5-43

Manual

P5-48

Manual

P5-52

Y position :

X position :

Coordinate :

Manual

P5-46

Manual

P5-50

Manual

P5-63

Distance :

Intersection distance :

Area :

Manual

P5-54

Manual

P5-56

Manual

P5-65

Angle :

Manual

P5-58

Radius :

Roundness :

Manual

P5-60

Manual

P5-62

Pitch :

Manual

P5-70

Diameter, step height, width

The maximum diameter and minimum diameter

within the specified range, and step height and

width between detected edges are measured.

Angle

This measures the angle made by the detected

two straight lines or the tilt from the arbitrary line.

Radius, roundness

This measures the radius of specified arc

and the roundness.

Pitch

This measures the maximum, minimum or

average pitch within the specified range.

Y position, X position, coordinate

Y position, X position of detected edge, or

coordinate at the specified point is measured.

Distance, intersection distance, area

This measures the distance between the specified two

points, such as distance between center of circle and

intersection, and also measures the area.

Operational Flow for Measurement

Area

Tilt from the arbitrary line

* If position change, etc. occurs for the measurement target, use the position correction

function (page 9 in this manual).

The measurement area is corrected by the amount of change and the target

measurement is taken.

Distance between the centers of two targets

III

Manual P5-43

Make the detailed settings for each OUT.

Measure the diameter for OUT1 and step height for OUT2 respectively.

Perform the master registration beforehand for this measurement.

For setting the master registration, see page 6 in this manual.

Slide the [PROG/RUN] switch on the side of the console to

display the settings screen (screen 1).

The screen switches from the measurement screen to the setting

screen.

Select “Measure set” on screen 1.

Press the [ENTER] key on the console to select the item.

Select “OUT1” on screen 2.

Select “Diameter” in “Measurement type” on screen 3

Select “Area 1” and set the area vertically long.

For area operation, see page 8 in this manual.

Confirm the “Measured content” is set to “Average” and “Tilt

corr” is set to “ON”.

* Setting the tilt correction (Tilt corr) to “ON” enables the diameter to

be measured correctly even if the target has a tilt.

Press the [ESCAPE] key on the console to return to screen 2.

The diameter measurement setting (1) is complete.

This measures the stepped shaft.

Diameter measurement

XXX

Measuring the outer diameter of a target

(1) Diameter

measurement

(2) Step height measurement

Setting procedure

Screen 2

Screen 3

Screen 1

III

Measurement – diameter and step height of a stepped shaft

Select OUT2 on screen 2 and make the setting for measuring (2) the step height.

Sliding the [PROG/RUN] switch on the side of the console switches from the setting screen to the

measurement screen.

The measurement results for (1) Diameter and (2) Step Height are displayed.

To set scaling or tolerance for measurement values, see page11 in this manual.

Select “OUT2” on screen 2 on the previous page.

Select “Step Height” for “Measurement type” on screen 4.

Select “Area 1/Area 2” on screen 4 and set the area as

shown on screen 4.

For area operation, see page 8 in this manual.

Press the [ESCAPE] key on the console to return to screen 1.

The step height measurement setting (2) is complete.

* To measure correcting the tilt, see the position correction function (page 8 in this manual).

Pressing the [SCREEN] key

switches the screen according

to each setting.

Screen 4

III

Manual P5-48

Step height measurement

XXX

Measuring the step height of a target

Setting procedure

Checking the measurement status

[SCREEN]

Screen 1 Screen 2 Screen 3

ENTER

ESCAPE

PROG

NO.

SCREEN

ZERO

TRG/

HOLD

Manual P5-10

Set the target within the measurement area and register the target as a master.

The registered image is called as a master image. The master image is used as a measurement standard.

Slide the [PROG/RUN] switch on the side of the console to display

the settings screen (screen 1).

Select “Master reg” on the setting screen (screen 1).

Press the [ENTER] key on the console to select the item.

On screen 2, press the [TRG/HOLD] key (console

illustration) on the console.

The measured image can be obtained on the screen.

Select the “Head A” button.

When “Master registration complete” window appears as shown

on screen 3, the master registration is complete.

Press the [ESCAPE] key to return to screen 1.

Following the setting flow, this section explains the settings and operation methods used for all measurements.

Master registration

XXX

Registering an image to be used as a measurement standard

Settings Used for All Measurements

Sliding the side switch on the

console (PROG/RUN switch)

switches from the setting

screen to the measurement

screen and vice versa.

Console

[PROG/RUN]

switch

Setting procedure

Slide the [PROG/RUN] switch on the side of the console to

display the settings screen (screen 1).

Select “Measure set” on the setting screen (screen 1).

Press the [ENTER] key on the console to select the item.

Select “OUT1” on screen 2

Select “Measurement type” on screen 3. The

pull-down menu appears.

Select the measurement item according to the

measurement target.

Set the area and measurement content according to

the measurement type.

(For details, see “Area setting” on the next page.)

* For detailed settings for each mode, see User’s Manual P5-39.

This sets the detailed measurement contents, such as “Diameter measurement”, “Step height measurement”

for measured images.

Up to 16 types can be measured/evaluated per 1 measurement.

Screen 1

Manual P5-37

Measurement setting

XXX

Making detailed measurement settings

Setting procedure

Screen 2

Screen 3

Manual P2-9

This section explains how to set the measurement area. By setting the measurement area at a desired location,

measurement points can be specified. Use this setting method when using the measurement setting or position

correction.

The measurement area to operate differs depending on the measurement type.

For details, see User’s Manual P2-9.

Following is the setting after step 4 for “Diameter measurement” on page 4 in this manual.

* This is the example of when selecting “Diameter” for the measurement type.

Select “Area 1” on screen 1.

Press the [ENTER] key on the console to select the item.

Select “Drawing” on screen 2. Then, the cursor appears on upper left of the measurement area.

With the cursor displayed on the screen, operate the [ENTER] key up, down, right or left on the

console and change the measurement area.

Press the [SCREEN] key to select the point to operate.

Press the [ENTER] key on the console to finish the setting.

Press the [ESCAPE] key to return to the screen.

Area setting

XXX

Specifying measurement points

Screen 1 Screen 2

Setting procedure

The side with the arrow

can be moved.

The entire area can be

moved without

changing the area size.

How to change the cursor

ENTER

ESCAPE

PROG

NO.

SCREEN

ZERO

TRG/

HOLD

[SCREEN] key

Console

[SCREEN] [SCREEN]

Manual P5-14

Position correction

XXX

Measuring correcting the margin of error caused by the position change of the target

Setting for Correcting the Position of the Target

Select “Pos Corr” on the setting screen (screen 1).

Press the [ENTER] key on the console to select the item.

Select “Head A” on screen 1.

Select “Y corr only” on screen 2.

Set “Correction item” to “θ” on screen 3.

Set “Y area” as shown on screen 3.

The measurement area is corrected so the edge surrounded by the Y area always becomes horizontal.

Screen 1 Screen 2 Screen 3

Perform the master registration beforehand for position correction (page 6 in this manual).

The correction setting can be made for X direction and Y direction respectively.

Make the suitable correction setting according to the direction of the position change that occurs for the

measurement target.

Slide the [PROG/RUN] switch on the side of the console to display the settings screen (screen 1).

(1) When there is no tilt with the target (2) When there is a tilt with the target

(without position correction)

(3) When there is a tilt with the target

(with position correction)

The target size can be measured.

Even if the target is tilted, the

measurement area remains at the original

position. Accordingly, the different

position from the one you wished to

measure originally will be measured.

The measurement area is tilted

according to the tilt of the target.

The step height you wished to

measure originally can be

measured.

Area 2

Area 1

Measurement

value

Measurement

value

Measurement

value

Screen 1

Manual P5-3

Use this mode to measure synchronizing with the trigger input.

Select “Head setting” on the setting screen (screen 1).

Select “Trigger settings”.

Change to “EXT trigger” in “Trigger mode”.

Input the trigger.

Trigger mode

XXX

Measuring synchronizing with the external signal input

Screen 1

Setting procedure

This section explains the frequently used settings.

Frequently Used Settings

Method 1

Method 2

Method 3

Input from the console

Trigger input method

Input from the external terminal

Input from the RS-232C interface

Method 1

Method 2

Method 3

Input from the console

Input from the external terminal

Input from the RS-232C interface

Manual P5-87

Use this setting to change the current measurement value (display value) to an arbitrary value by ZERO input.

Select “OUT setting” on the setting screen (screen 1).

Select “OUT” to change the setting.

Select “Off set” value.

Input Auto-zero.

Offset

XXX

Setting the display value to an arbitrary value

Screen 1

Setting procedure

Auto-zero input method

Display value

Execute ZERO

When the value input for

the auto-zero is “0.000”,

the measurement value

changes as shown at

left.

Manual P5-88

Manual P5-90

Manual P2-16

Scaling

XXX

Correcting measured values

Tolerance

XXX

Making the tolerance setting

Use this setting to correct measured values.

Select “OUT setting” on the setting screen (screen 1).

Select “OUT” to change the setting.

Change “Scaling”.

Screen 1

Setting procedure

Use this setting to perform tolerance evaluation of OK/NG for the measurement value.

Select “OUT setting” on the setting screen (screen 1).

Select “OUT” to change the setting.

Change the tolerance.

Screen 1

Setting procedure

Initialization

XXX

Restoring the default status

Turn the power on while pressing the [ZERO] key on the controller.

Before scaling

Display value

Input

value

0.990

1.020

After scaling

Display value

Input

value

+1.000

0.990

1.020

1.000

10.050

9.950

Set “Tol upper limit”

Set “Tol lower limit”

Point 2

Point 1

Point 2

Point 1

VII

Manual P5-98

Obtain measurement data. Up to 65536 of measurement value can be stored for each OUT number.

Data storage function

XXX

Storing measurement data

Screen 1

Setting procedure

Settings for Data Saving

This section explains the settings for saving and loading measurement results.

VII

Screen 2

Select “Common” on the setting screen (screen 1).

Press the [ENTER] key on the console to select the item.

Select “Storage”.

Select “Data storage” from the pull-down menu.

Slide the [PROG/RUN] switch on the side of the console to move to screen 2.

On screen 2, press the [MENU] key on the console to display “Display setting” dialog.

Press the “Storage start/stop” button to start storage.

Screen 1

Data storage timing

Data storage timing using the data storage function is

set via “Data out timing” in “Common”.

Save timing can be selected from the following two.

•

Image update timing :

Data is input each time the image is

updated. (Image update is performed for

each trigger input.)

• TIMING 1

Data is stored each time TIMNG 1

signal is input.

Slide the [PROG/RUN] switch on the side of the console to display the settings screen (screen 1).

The “Storage” mark is

displayed when storage

begins.

VII

Excel transfer function

XXX

Displaying the storage data on the Excel file

Procedure

The storage data has been stored on the controller.

This loads the storage data to the Excel file using the setup support software TM-Navigator.

Connect the controller (TM-3000) and the computer using the

supplied USB cable and start the setup support software

TM-Navigator. Perform the following operation with the stored

data on the controller.

Click the “Data storage” button.

Click the “Read storage data” button on the data storage

window.

Click the “Excel transfer start” button.

The Excel setting window appears.

Enter the data to transfer and the “Forward sheet name” on the

Excel setting window.

Click the “Transfer” button.

The data is transferred as shown at right.

Data

measurement

date

OUT1

measurement

value

OUT2

measurement

value

VII

Manual P5-98

Image storage function

XXX

Saving the stored data of measurement targets

Screen 1 Screen 2

Setting procedure

Select “Common” on the setting screen (screen 1).

Press the [ENTER] key on the console to select the item.

Select “Storage” on screen 1.

Select “Image storage” from the pull-down menu on screen 1.

Slide the [PROG/RUN] switch on the side of the console to move to screen 2.

On screen 2, press the [MENU] key on the console to display “Display setting” dialog.

Press the “Storage start/stop” button to start storage.

Image storage using the external trigger

By using the external trigger, the image data can be stored for each

trigger input.

Change the trigger mode to "EXT trigger". (See page 10 in this

manual.)

Make the setting for image storage.

Set "Storage mode" to “Always”. (See page 14 in this manual.)

Return to the measurement screen and input the trigger.

Procedure

Slide the [PROG/RUN] switch on the side of the console to display the settings screen (screen 1).

The “Storage” mark is

displayed when storage

begins.

This stores measured images. Up to 100 images can be stored.

The stored images can be loaded and analyzed, using the setup support software TM-Navigator.

Manual P4-21

VII

Image capture function

XXX

Saving the monitor images

Procedure

Insert the memory card into the memory card slot.

While pressing the [ENTER] key on the console, press the [SCREEN] key. When “Saving file”

message appears, saving is complete.

* The captured images are saved as bmp file format into the memory card.

* Images of the setting screens cannot be saved.

ENTER

ESCAPE

PROG

NO.

SCREEN

ZERO

TRG/

HOLD

This saves measurement screen. Actual images on the monitor can be saved so they can be used for

making reports, etc.

11144E 1020-2 96M112292010

Keyence TM-3000 Setup Manual

Brand: Keyence

Model: TM-3000

Category: Measuring & layout tools

Type: Setup Manual

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Keyence TM-3000 Setup Manual

Keyence TM-3000 Setup Manual

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