De Dietrich KALIKO TWH Split FS 270 E User manual

Category
Heat pumps
Type
User manual
KALIKO SPLIT
TWH Split FS 200 E
TWH Split FS 270 E
User Guide
Thermodynamic water heater
Ireland
en
NIE-A-011
NIE-A-012
NIE-A-013
Dear Customer,
Thank you very much for buying this Appliance.
Please read this manual carefully before using your appliance. Keep this document in a safe place for future reference.
In order to ensure continued safe and efficient operation we recommend that the product is serviced regularly. Our service and
customer service organisation can assist with this.
We hope you will receive many years of satisfactory service.
37628878-02 - 11062015 KALIKO SPLIT
Table of Contents
Table of Contents
1 Safety Instructions
1.1 General safety instructions .......................................................................................................................... 5
1.2 Recommendations ...................................................................................................................................... 6
1.3 Specific safety instructions .......................................................................................................................... 8
1.4 Liability ........................................................................................................................................................ 9
1.4.1 Manufacturer's liability .......................................................................................................................................... 9
1.4.2 Installer's liability................................................................................................................................................... 9
1.4.3 User's liability........................................................................................................................................................ 9
1.5 Safety data sheet: R-134a refrigerant fluid ............................................................................................... 10
1.5.1 Product identification .......................................................................................................................................... 10
1.5.2 Identification of hazards ..................................................................................................................................... 10
1.5.3 Composition of / Information on the ingredients ................................................................................................. 10
1.5.
4 First Aid............................................................................................................................................................... 10
1.5.5 Fire prevention measures ................................................................................................................................... 11
1.5.6 In the event of accidental spillage ...................................................................................................................... 11
1.5.7 Handling ............................................................................................................................................................. 11
1.5.8 Personal protection ............................................................................................................................................ 12
1.5.9 Regulations ........................................................................................................................................................ 12
1.6 Internet site .................................................................................................................................................. 12
2 About this manual
2.1 General ..................................................................................................................................................... 13
2.2 Documentation available ........................................................................................................................... 13
2.3 Symbols used ............................................................................................................................................ 13
2.3.1 Symbols used in the manual .............................................................................................................................. 13
2.3.2 Symbols used on the appliance ......................................................................................................................... 13
3 Technical specifications
3.1 Homologations .......................................................................................................................................... 14
3.1.1 Certifications ....................................................................................................................................................... 14
3.1.2 Directive 97/23/EC ............................................................................................................................................. 14
3.1.3 Test before leaving the factory ........................................................................................................................... 14
3.2 Technical data ........................................................................................................................................... 15
3.2.1 Characteristics of the appliance ......................................................................................................................... 15
3.2.2 Heating time of the thermodynamic water heater according to air temperature................................................. 16
3.2.3 Operation and limits of the thermodynamic water heater ................................................................................... 16
4 Description of the product
4.1 General description ................................................................................................................................... 17
4.2 Operating principle .................................................................................................................................... 17
4.3 Main components ...................................................................................................................................... 18
4.3.1 Domestic hot water tank ..................................................................................................................................... 18
4.3.2 Outdoor unit........................................................................................................................................................ 19
4.4 Description of the display .......................................................................................................................... 20
4.4.1 Description of the control keys ........................................................................................................................... 20
4.4.2 Description of the display ................................................................................................................................... 20
7628878-02 - 110620154 KALIKO SPLIT
Table of Contents
5 Using the appliance
5.1 Using the control panel ............................................................................................................................. 21
5.1.1 First time commissioning .................................................................................................................................... 21
5.1.2 Setting the time .................................................................................................................................................. 22
5.1.3 Setting the operating ranges .............................................................................................................................. 23
5.1.4 Setting domestic hot water set point .................................................................................................................. 25
5.1.5 Electrical back-up ............................................................................................................................................... 26
5.1.6 Recommissioning procedure after a power outage ............................................................................................ 26
6 Switching off the appliance
6.1 Switching off the installation ...................................................................................................................... 27
6.2 Prolonged absence ................................................................................................................................... 27
7 Maintenance
7.1 General ..................................................................................................................................................... 28
8 Troubleshooting
8.1 Messages (Ex and Px type code) ............................................................................................................. 29
8.1.1 Messages on the display .................................................................................................................................... 29
9 Scrapping / Recycling
9.1 General ..................................................................................................................................................... 30
10 Appendices
10.1 Declaration of Conformity .......................................................................................................................... 31
10.2 ErP information ......................................................................................................................................... 32
10.2.1 Product data sheet: thermodynamic water heater ............................................................................................ 32
57628878-02 - 11062015 KALIKO SPLIT
1 Safety Instructions
1.1 General safety instructions
1 Safety Instructions
Danger
This appliance can be used by children aged
8 years and above and persons with reduced
physical, sensory or mental capabilities or lack
of experience and knowledge if they are given
correct supervision or instruction on using the
appliance in complete safety and understand the
hazards involved. Children must not play with
the appliance. Cleaning and user maintenance
should not be carried out by children without
adult supervision.
Danger
In the event of a refrigerant leakage:
1 Do not use a naked flame, do not smoke, do
not operate electrical contacts or switches
(doorbell, light, motor, lift, etc.).
2 Open the windows.
3 Switch off the appliance.
4 Avoid contact with the refrigerant. Danger of
frost injuries.
5 Locate the probable leak and seal it
immediately.
Danger of electric shock
Before any work, switch off the mains supply to
the heat pump.
Caution
Installation of the thermodynamic water heater
and the heat pump must be done by a qualified
professional in accordance with prevailing local
and national regulations.
Warning
Do not touch the refrigeration connection pipes
with your bare hands while the heat pump is
running. Danger of burn or frost injury.
7628878-02 - 110620156 KALIKO SPLIT
1 Safety Instructions
Warning
Take precautions with the domestic hot
water. Depending on the settings of the
thermodynamic water heater, the domestic hot
water temperature may exceed 65°C.
Caution
Only genuine spare parts may be used.
Warning
Only qualified persons are authorised to
assemble, install and maintain the installation.
1.2 Recommendations
Note
The appliance is intended to be permanently
connected to the water mains.
Maximum / minimum water inlet pressure:
See chapter on Technical Specifications.
The pressure limiter device must be regularly
operated in order to remove limescale
deposits and ensure that it is not blocked.
Draining: Shut off the domestic cold water
inlet. Open a hot water tap in the installation
and then open the valve on the safety unit.
When the water stops flowing, the appliance
has been drained.
A pressure reducer (not provided) is
necessary when the the supply pressure
exceeds 80% of the calibration of the safety
valve or safety unit and it must be located
upstream of the appliance.
As water may flow out of the discharge pipe
on the pressure limiter device,
the discharge pipe must be kept clear and
open.
Connect the pressure limiter device to a
drainage pipe, kept open to the air, in a
frost-free environment, and at a continuous
downward gradient.
Caution
Install the domestic hot water tank in a frost-free
environment.
Caution
Do not neglect to service the thermodynamic
water heater. Service the thermodynamic water
heater regularly to ensure that it runs correctly.
77628878-02 - 11062015 KALIKO SPLIT
1 Safety Instructions
Caution
If the home is unoccupied for a long period and
there is a risk of frost, drain the domestic hot
water tank.
Note
Keep the domestic hot water tank and the
outdoor unit accessible at all times.
Note
Never remove or cover the labels and data
plates affixed to appliances. Labels and data
plates must be legible throughout the entire
lifetime of the appliance.
Immediately replace damaged or illegible
instructions and warning stickers.
Note
Remove the casing only to perform maintenance
and repair work. Put the casing back in place
after maintenance and repair work.
Note
Keep this document close to the place where
the appliance is installed.
Caution
Do not make any modifications to the
thermodynamic
water heater without the written consent of the
manufacturer.
Warning
In accordance with the NFC 15.100 electrical
safety standard,
only qualified professionals are
permitted access to the inside of the appliance.
Warning
Ensure correct earthing.
Install the outside unit on a solid, stable
structure capable of bearing its weight.
Do not install the thermodynamic water heater
in a place that has an atmosphere with a high
salt content.
Do not install the thermodynamic water heater
in a place exposed to steam and combustion
gases.
Heating water and domestic water must not
come into contact with each other.
7628878-02 - 110620158 KALIKO SPLIT
1 Safety Instructions
1.3 Specific safety instructions
Warning
Refrigerant fluid and pipes:
Use only R-134a refrigerant fluid to fill the
system.
Use tools and pipe components especially
designed for use with R-134a refrigerant fluid.
Use copper pipes deoxidised with
phosphorus to carry the refrigerant fluid.
Use beading to guarantee the tightness of the
connections.
Store the refrigerant connection pipes away
from dust and humidity (risk of damage to the
compressor).
Cover both ends of the pipes until the
beading process.
Do not use a load cylinder.
Regarding information on installation on
the appliance, electrical connection and
connection of the water circuit, refer to the
paragraphs below in this manual.
Regarding information on handling, servicing
and scrapping the appliance, refer to the
paragraphs below in this manual.
Note
In order to limit the risk of being scalded, the
installation of a thermostatic mixing valve on the
domestic hot water flow pipes is recommended.
97628878-02 - 11062015 KALIKO SPLIT
1 Safety Instructions
1.4 Liability
1.4.1 Manufacturer's liability
Our products are manufactured in compliance with
the requirements of the various Directives applicable.
They are therefore delivered with the any markings and
documents necessary. In the interests of the quality of
our products, we strive constantly to improve them. We
therefore reserve the right to modify the specifications
given in this document.
Our liability as manufacturer may not be invoked in the
following cases:
Failure to abide by the instructions on installing the
appliance.
Failure to abide by the instructions on using the
appliance.
Faulty or insufficient maintenance of the appliance.
1.4.2 Installer's liability
The installer is liable for the installation and initial
commissioning of the appliance. The installer must
abide by the following instructions:
Read and follow the instructions given in the
manuals provided with the appliance.
Install the appliance in compliance with prevailing
legislation and standards.
Carry out initial commissioning and any checks
necessary.
Explain the installation to the user.
If maintenance is necessary, warn the user of the
obligation to check the appliance and keep it in good
working order.
Hand over all manuals to the user.
1.4.3 User's liability
To guarantee optimal operation of the appliance,
the user must respect the following instructions:
Read and follow the instructions given in the
manuals provided with the appliance.
Call on qualified professionals to handle installation
and initial commissioning.
Have the installer explain the installation.
Have the required inspections and maintenance
carried out by a qualified installer.
Keep the instruction manuals in good condition close
to the appliance.
7628878-02 - 1106201510 KALIKO SPLIT
1 Safety Instructions
1.5 Safety data sheet: R-134a refrigerant fluid
1.5.1 Product identification
Name of the refrigerant fluid R-134a
Emergency call:
- Anti-poison Centre INRS/ORFILA:
+33 (0) 1 45 42 59 59.
1.5.2 Identification of hazards
Effects harmful to health:
- The vapours are heavier than air and may lead to
asphyxia owing to reduced oxygen levels.
- Liquefied gas: Contact with the liquid may cause
serious frost and eye injuries.
Product classification: This product is not classified
as a "hazardous preparation" according to European
Union regulations.
1.5.3 Composition of / Information on the ingredients
Chemical nature: 1,1,1,2-Tetrafluoroethane R-134a.
Ingredients that may lead to hazardous situations:
Substance name Concentration CAS number CE number Classification GWP
1,1,1,2-Tetrafluoroethane R-134a 100% 811-97-2 212-377-0 1300
1.5.
4 First Aid
If inhaled: Evacuate the subject from the
contaminated area and take him into the open air.
If feeling unwell: Call a doctor.
In the event of contact with the skin: Treat frost
injuries like burns. Rinse with copious amounts of
water, do not remove clothing (risk of adhesion to the
skin).
If skin burns appear, call a doctor immediately.
In the event of contact with the eyes: Rinse
immediately in water, holding the eyelids well apart
(at least 15 minutes).
Consult an ophthalmologist immediately.
117628878-02 - 11062015 KALIKO SPLIT
1.5.5 Fire prevention measures
Appropriate extinguishing agents: All extinguishing
agents can be used.
Inappropriate extinguishing agents: None to our
knowledge. In the event of fire nearby, use the
appropriate extinguishing agents.
Specific hazards:
Rise in pressure.
In the presence of air, an inflammable mixture
may form under certain temperature and pressure
conditions.
Toxic and corrosive vapours may be released by the
effect of the heat.
Special intervention methods: Cool the volumes
exposed to heat with water spray.
Protection of the firemen:
Full self-contained breathing apparatus.
Complete body protection.
1.5.6 In the event of accidental spillage
Individual precautions:
Avoid contact with the skin and eyes.
Do not intervene without appropriate protective
equipment.
Do not inhale the vapours.
Evacuate the hazardous area.
Stop the leakage.
Eradicate all sources of ignition.
Ventilate the spillage area mechanically (risk of
asphyxia).
Cleaning / Decontamination: Allow residual product
to evaporate.
1.5.7 Handling
Technical measures: Ventilation.
Precautions to be taken:
No smoking.
Prevent the build-up of electrostatic charges.
Work in a well ventilated place.
1 Safety Instructions
7628878-02 - 1106201512 KALIKO SPLIT
1 Safety Instructions
1.5.8 Personal protection
Respiratory protection:
If insufficient ventilation: AX type cartridge mask
In confined spaces: Full self-contained breathing
apparatus.
Hand protection: Protective gloves in leather or nitrile
rubber.
Eye protection: Safety glasses with side protection.
Skin protection: Clothing made mostly of cotton.
Industrial hygiene: Do not drink, eat or smoke in the
work place.
1.5.9 Regulations
EC Regulation 842/2006: Fluorinated greenhouse
gases under the Kyoto Protocol.
Classified installations No. 1185
1.6 Internet site
Note
The user and installation manuals are also
available on our internet site.
137628878-02 - 11062015 KALIKO SPLIT
2 About this manual
2 About this manual
2.1 General
This manual is intended for the installer of a TWH Split FS 200 E
or TWH Split FS 270 E thermodynamic water heater, incorporating an
SFS 200 E or SFS 270 E domestic hot water tank and an outdoor unit
with SODU 2 M display.
2.2 Documentation available
Installation and Service Manual
User Guide
2.3 Symbols used
2.3.1 Symbols used in the manual
Danger
Risk of dangerous situations that may result in serious personal
injury.
Danger of electric shock
Risk of electric shock.
Warning
Risk of dangerous situations that may result in minor personal
injury.
Caution
Risk of material damage.
Note
Please note: important information.
See
Reference to other manuals or pages in this manual.
2.3.2 Symbols used on the appliance
Fig.1 Symbols used on the appliance
1 Alternating current.
2 Protective earthing.
3 Before installing and commissioning the appliance, carefully read the
instruction manuals provided.
4 Dispose of used products in an appropriate recovery and recycling
structure.
5 Caution: danger of electric shock, live parts.
Disconnect the mains power prior to carrying out any work.
6 Electrical back-up.
7 CE Marking: equipment conforming to European legislation.
8 NF Marking: equipment that respects French safety and performance
criteria.
9 Protection rating.
NIE-A-003
1
2
3
4
5
6
7
8
9
IPX1B
7628878-02 - 1106201514 KALIKO SPLIT
3 Technical specifications
3.1 Homologations
3.1.1 Certifications
NF certification
Appliances concerned: KALIKO SPLIT (TWH Split FS 200 E or TWH Split
FS 270 E)
Specifications LCIE 103-15/B (July 2011) for NF Electricity Performance
Marking
This product complies with the requirements of the following NF
Standards
on Electricity:
EN 60335-1:2002 +A1:2004 +A11:2004 +A12:2006 +A2:2006
+A13:2008 +A14:2010
EN 60335-2-21:2003 +A1:2005 +A2:2008
EN 60335-2-40:2003 +A11:2004 +A12:2005 +A1:2006 +A2:2009
EN 62233:2008
EN 16147:2011
Electrical Conformity / CE Marking
This product complies with the requirements of the following European
Directives and Standards:
- 2006/95/EC Low Voltage Directive
Relevant Standard: EN 60.335.1.
- 2004/108/EC Electromagnetic Compatibility Directive
3.1.2 Directive 97/23/EC
This product complies with the requirements of European
Directive 97 / 23 / EC, Article 3, Paragraph 3, on
pressurised appliances.
3.1.3 Test before leaving the factory
Before leaving the factory, each appliance is tested on the following
elements:
- Water tightness.
- Air tightness.
- Electrical safety.
3 Technical specifications
157628878-02 - 11062015 KALIKO SPLIT
3.2 Technical data
3.2.1 Characteristics of the appliance
Model Unit TWH Split FS 200 E TWH Split FS 270 E
Daily electricity consumption (Q
elec
) kWh 3.532 5.576
Declared load profile L XL
Sound power level at 1 m indoors (L
WA
)
(4)
dB(A) <17 <17
Daily fuel consumption (Q
fuel
) kWh 0 0
Emissions of nitrogen oxides (NO
X
) mg/kWh 0 0
Weekly fuel consumption with smart controls (Q
fuel, week,smart
)
kWh - -
Weekly electricity consumption with smart controls (Q
elec, week,smart
) kWh - -
Weekly fuel consumption without smart controls (Q
fuel, week,smart
) kWh - -
Weekly electricity consumption without smart controls (Q
elec, week,smart
) kWh - -
Storage volume (V) I 215 270
Mixed water at 40°C (V40) I 299 373
Sound power level, outdoors (L
WA
)
(4)
dB(A) 59 59
Output (outdoor unit) air temperature = 7°C W 1750 1750
Absorbed electrical power (outdoor unit) W 900 900
Heating time (10-54°C)
(1)
hours 5.5 7.1
COP in accordance with the EN16147 standard
(1)
3.30 3.42
Pes (Output)
(1)
(3)
W 26.5 28.5
Air flow rate – maximum m
3
/h 1300 1300
Electrical resistor output W 2400 2400
Operating pressure MPa (bar) 1.0 (10) 1.0 (10)
Power supply voltage V 230 230
Circuit breaker A 16 16
Refrigerant fluid R134a kg 1.60 1.60
Length of the refrigeration connection (minimum / maximum) m 2 / 20 2 / 20
Maximum difference in height on the refrigeration connection m 10 10
Weight of the domestic hot water tank (empty) kg 70 82
Protection of the domestic hot water tank IP X1B X1B
Weight of the outdoor unit kg 33 33
Protection of the outdoor unit IP 24 24
Limit operating temperatures of the outdoor unit °C -15 / 42 -15 / 42
Settings range for the domestic hot water set point °C 38/75 38/75
(1) Value obtained with an air temperature of 7°C and a water temperature of 10°C, according to LCIE Specifications No. 103-
15/B:2011 based on the NF EN 16147 standard, with a 5-m long refrigeration connection with 0 m difference in height.
(2) Equivalent hot water volume at 40°C.
(3) Electrical power consumed with no hot water use.
(4) Value obtained at 20°C air on average during heating from 10°C to 55°C.
3 Technical specifications
7628878-02 - 1106201516 KALIKO SPLIT
3.2.2 Heating time of the thermodynamic water heater
according to air temperature
Fig.2 Heating time TWH Split FS 200 E
Scenario for complete heating cycles on the thermodynamic water
heater for a cold water temperature of 10°C
NIE-A-009
Y
-15 -5
0
1
2
3
4
5
6
7
8
9
10
11
12
13
15 25 35
5
B
A
Y
-15
0
1
2
3
4
5
6
7
8
9
10
11
12
13
5152535-5
B
A
X
X
A Heating time for a set point of 40 °C
B Heating time for a set point of 55 °C
X Air temperature (°C)
Y Heating time (hours)
Fig.3 Heating time TWH Split FS 270 E
NIE-A-009
Y
-15 -5
0
1
2
3
4
5
6
7
8
9
10
11
12
13
15 25 35
5
B
A
Y
-15
0
1
2
3
4
5
6
7
8
9
10
11
12
13
5152535
-5
B
A
X
X
3.2.3 Operation and limits of the thermodynamic water heater
Fig.4 Maximum temperature in
thermodynamic mode
The graph opposite shows the maximum temperature at which the
outdoor unit can heat up the domestic hot water tank according to air
temperature.
NIE-A-010
40°
35°
-15 -10
-7 23
24
237
X
55°
60°
62°
65°
Y
X Air temperature (°C)
Y Domestic hot water temperature (°C).
Note
For a set point in excess of the limits of the thermodynamic
mode, the surplus will be handled by the immersion heater in the
domestic hot water tank.
In order not to impair the life span and maintain the reliability
of the components, the outdoor unit has a limit on its
operating
temperature (air temperature -15°C/+42°C)
and domestic hot water production (see fig.4).
3 Technical specifications
177628878-02 - 11062015 KALIKO SPLIT
4 Description of the product
4.1 General description
The thermodynamic water heaters in the KALIKO SPLIT range
have the
following specifications:
Floor-standing thermodynamic storage water heater
Heat pump extracting energy from the outside air
Display with timer program
2.4 kW steatite immersion heater
Glass-lined tank protected by magnesium anode
Very thick insulation (0% CFCs).
The domestic hot water tank can be heated by:
The outdoor unit (Cf fig. 4).
The immersion heater (electrical back-up - AUTO Mode
and E-heat Mode) (up to 70°C).
4.2 Operating principle
The thermodynamic water heater uses the outside air to produce
domestic hot water.
The refrigerant circuit is a closed circuit in which the R-134a refrigerant
plays the role of an energy carrier.
The heat from the intake air is transferred to the refrigerant in the finned
heat exchanger at a low evaporation temperature.
The refrigerant is drawn in in vapour form by a compressor, which raises
it to a higher pressure and temperature and sends it to the condenser.
In the condenser, the heat extracted in the evaporator and some of the
energy absorbed by the compressor are released into the water.
The refrigerant is depressurised in the expansion valve and then cooled.
The refrigerant fluid can again extract the heat contained in the intake air
from the evaporator.
Fig.5 Schematic diagram
NIE-A-036
1
6
7 4 5 3
8
2
1 Domestic hot water tank
2 Outside unit
3 Condenser
4 Evaporator
5 Compressor
6 Expansion valve
7 Fan
8 Air flow
4 Description of the product
7628878-02 - 1106201518 KALIKO SPLIT
4.3 Main components
4.3.1 Domestic hot water tank
Fig.6 Description of the components
5
8
9
11
13
10
12
7
NIE-A-007
1
2
3
4
14
6
15
16
17
1 Top cover
2 Top insulation
3 Sensor cable duct
4 230-V sensor cable duct
5 Condenser tube
6 Domestic hot water outlet
7 Magnesium anode
8 Sensor tube
9 Temperature sensor
10 Steatite immersion heater
11 Safety thermostat
12 Condenser
13 Domestic cold water inlet
14 1/4" refrigeration connection
15 Sensor cable clamp
16 3/8" refrigeration connection
17 230-V cable clamp
Note
Do not place anything on top of the domestic hot water tank.
4 Description of the product
197628878-02 - 11062015 KALIKO SPLIT
4.3.2 Outdoor unit
Fig.7 Description of the components
4
3
2
1
12
15
13
14
16
17
11
8
9
10
7
NIE-A-035
5 6
1 Evaporator
2 Fan
3 Compressor
4 Compressor outlet temperature sensor
5 Display connection terminal block
6 Temperature sensor connector
7 Three-way valve
8 2-way valve
9 Evaporator temperature sensor
10 Filter-drier
11 Outside temperature sensor
12 Electronic expansion valve
13 High pressure pressure switch
14 4-way valve
15 Electrical connection terminal block
16 Air suction temperature sensor
17 Electrical control unit
4 Description of the product
7628878-02 - 1106201520 KALIKO SPLIT
4.4 Description of the display
4.4.1 Description of the control keys
Fig.8 Description of the keys
Timer 1
On Off
Timer 2
On Off
Set Temp
Error
Electrical
Heating
Heating
NIE-A-004
3
2
4
1
56
Electrical
Heating
Timer /
Clock
Enter
1 MODE key (choice between holiday mode and in residence)
2 Operating indicator (In Residence: green light / Holiday: light off)
3 Browse keys
4 Forced mode activation
5 Programming
6 Confirm key
4.4.2 Description of the display
Fig.9 Description of the display
Timer 1
On Off
Timer 2
On Off
Set Temp
Error
Electrical
Heating
Heating
NIE-A-005
4
2
1
5
6
3
Enter
Electrical
Heating
Timer /
Clock
1 Temperature set point / domestic hot water temperature / error code
2 Error indicator
3 Operating status indicator for the electrical back-up
4 Compressor operation indicator
5 Time display (hour:minutes)
6 Burner operating hours setting
4 Description of the product
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De Dietrich KALIKO TWH Split FS 270 E User manual

Category
Heat pumps
Type
User manual

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