ESAB Control panel A4 User manual
- Category
- Welding System
- Type
- User manual
Valid from program version 1.300458 856127 060523
A4
Aristot
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 15..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÂÂÅÄÅÍÈÅ 4.......................................................
1.1 Ïàíåëü óïðàâëåíèÿ 4.......................................................
1.2 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 4........................................
2ÌÅÍÞ 5............................................................
2.1 Ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ çíà÷åíèé 5..............................
2.2 Ìåíþ óñòàíîâëåííûõ çíà÷åíèé 5...........................................
3 ÑÂÀÐÊÀ MMA 5.....................................................
3.1 Ïàðàìåòðû 5..............................................................
3.2 Ñèìâîëû íà äèñïëåå 6.....................................................
3.3 Ïðèìåð íàñòðîåê 7........................................................
4 ÂÎÇÄÓØÍÎ-ÄÓÃÎÂÀß ÑÒÐÎÆÊÀ 8.................................
4.1 Óñòàâêè 9..................................................................
4.2 Ñèìâîëû íà äèñïëåå 9.....................................................
4.3 Ïðèìåð íàñòðîåê 9........................................................
5ÊÎÄÛÎØÈÁÎÊ 10..................................................
5.1 Ïåðå÷åíü êîäîâ îøèáîê 10..................................................
5.2 Îïèñàíèå êîäîâ îøèáîê 11..................................................
6 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 14.................
ÑÕÅÌÀ 26..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 2 7.....................................................
bi07d1ra -- 4 --
1 ÂÂÅÄÅÍÈÅ
 íàñòîÿùåì ðóêîâîäñòâå ïðèâåäåíû óêàçàíèÿ ïî ðàáîòå ñ ïàíåëüþ
óïðàâëåíèÿ A4 , óñòàíîâëåííîé â èñòî÷íèêå ïèòàíèÿ Arc 4000i &
Arc 5000i
Îáùèå ñâåäåíèÿ ïî ýêñïëóàòàöèè ïðèâåäåíû â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè
èñòî÷íèêà ïèòàíèÿ.
1.1 Ïàíåëü óïðàâëåíèÿ
1 Äèñïëåé
2 Ðó÷êà ðåãóëèðîâêè òîêà
3 Óâåëè÷åíèå (+) èëè Óìåíüøåíèå (-)
âûáèðàåòñÿ ôóíêöèîíàëüíûìè
êíîïêàìè. →.
4 Ïåðâàÿ, âòîðàÿ è òðåòüÿ
ôóíêöèîíàëüíûå êíîïêè
1.2 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ
Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ - ýòî óñòðîéñòâî, êîòîðîå ïîìèìî ïàíåëè
óïðàâëåíèÿ ìîæíî èñïîëüçîâàòü äëÿ ðåãóëèðîâêè îñíîâíûõ ïàðàìåòðîâ
ñâàðêè.
Äëÿ íàäëåæàùåãî ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà
ìàøèíàõ ñî âñòðîåííûìè ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà
âåðñèÿ ïðîãðàììíîãî îáåñïå÷åíèÿ 1.21 èëè âûøå.
Ñîñòîÿíèå ïàíåëè óïðàâëåíèÿ ïðè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ
S Íà ýêðàíå äèñïëåÿ â ðåæèìå ñòîï-êàäðà îòîáðàæàåòñÿ ìåíþ, êîòîðîå
áûëî âûâåäåíî íà ýêðàí â ìîìåíò ïîäêëþ÷åíèÿ.
Èçìåðåííûå è óñòàíîâëåííûå çíà÷åíèÿ îáíîâëÿþòñÿ, íî îòîáðàæàþòñÿ
òîëüêî â òåõ ìåíþ, â êîòîðûõ ýòè çíà÷åíèÿ ìîãóò áûòü îòîáðàæåíû.
S Åñëè îòîáðàæàåòñÿ ñèìâîë êîäà íåèñïðàâíîñòè, îí íå ìîæåò áûòü óäàëåí
äî òåõ ïîð, ïîêà íå áóäåò îòñîåäèíåí àäàïòåð ïóëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ.
RU
bi07d1ra -- 5 --
2ÌÅÍÞ
Íà ýêðàíå ïàíåëè óïðàâëåíèÿ îòîáðàæàþòñÿ íåñêîëüêî ðàçíûõ ìåíþ. Ýòî
ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ è óñòàíîâëåííûõ çíà÷åíèé.
2.1 Ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ çíà÷åíèé
Ãëàâíîå ìåíþ âñåãäà îòîáðàæàåòñÿ ïîñëå âêëþ÷åíèÿ
àïïàðàòà â ðàáîòó.  ìåíþ îòîáðàæàþòñÿ çíà÷åíèÿ
ïàðàìåòðîâ, êîòîðûå áûëè óñòàíîâëåíû. Åñëè ãëàâíîå
ìåíþ îòîáðàæàåòñÿ, êîãäà ñâàðêà íà÷èíàåòñÿ, îíî
àâòîìàòè÷åñêè ïåðåêëþ÷àåòñÿ â ðåæèì îòîáðàæåíèÿ
èçìåðåííûõ çíà÷åíèé (ìåíþ èçìåðåííûõ çíà÷åíèé).
Èçìåðåííûå çíà÷åíèÿ îòîáðàæàþòñÿ äàæå ïîñëå
çàâåðøåíèÿ ñâàðêè.
Äîñòóï ê ìåíþ óñòàíîâëåííûõ çíà÷åíèé ìîæíî îñóùåñòâèòü áåç ïîòåðè
èçìåðåííûõ çíà÷åíèé. Ýòî ïðîèñõîäèò òîëüêî â òîì ñëó÷àå, êîãäà ïîâåðíóòà
ðó÷êà îòîáðàæåíèÿ óñòàíîâëåííûõ çíà÷åíèé âìåñòî èçìåðåííûõ.
2.2 Ìåíþ óñòàíîâëåííûõ çíà÷åíèé
 ìåíþ óñòàíîâëåííûõ çíà÷åíèé ìîæíî ââåñòè ðàçíûå
çíà÷åíèÿ.
Äëÿ äîñòóïà ê ìåíþ óñòàíîâëåííûõ çíà÷åíèé íàæìèòå
, , èëè .
Åñëè èñòî÷íèê ïèòàíèÿ âûêëþ÷àþò è âíîâü âêëþ÷àþò, íà ýêðàí âûâîäÿòñÿ
ïîñëåäíèå çíà÷åíèÿ, ïîäëåæàùèå íàñòðîéêå.
3 ÑÂÀÐÊÀ MMA
3.1 Ïàðàìåòðû
Ïàðàìåòðû Äèàïàçîí óñòàâîê Ïî øàãàì: Çíà÷åíèå ïî
óìîë÷àíèþ
Ïðîöåññà MMA, äëÿ âîçäóøíî-äóãîâîé
ñòðîæêè
- MMA
Ýëåêòðîä ðóòèëîâûé, èç öåëëþëîçû, ñ
îñíîâíûì ïîêðûòèåì
3 Ðóòèëîâûé**
Ãî ð ÿ ÷ è é ï ó ñ ê ON (”Âêë.”) èëè OFF (”Âûêë.”) - OFF (”Âûêë.”)
Âðåìÿ ãîðÿ÷åãî
ïóñêà
1-30 1 10
Ìîùíîñòü äóãè 0-99 0,5 30**
Òîê
Arc4000i
Arc5000i
16-400 À
16-500 À
1A
1A
164 A
164 A
*) Ýòó ôóíêöèþ íåëüçÿ èçìåíèòü â ïðîöåññå ñâàðêè.
**) Ïðè âûáîðå òèïà ýëåêòðîäà íà÷àëüíîå çíà÷åíèå ä ëÿ äàâëåíèÿ äóãè - âñåãäà 30.
RU
bi07d1ra -- 6 --
Ãîðÿ÷èé ïóñê
”Ãîðÿ÷èé ïóñê ” óâåëè÷èâàåò ñâàðî÷íûé òîê íà ðåãóëèðóåìîå âðåìÿ â íà÷àëå
ïðîöåññà ñâàðêè, ñíèæàÿ òåì ñàìûì ðèñê ïëîõîãî ñïëàâëåíèÿ â íà÷àëå øâà.
Ìîùíîñòü äóãè
”Ìîùíîñòü äóãè ” èìååò âàæíîå çíà÷åíèå äëÿ çàäàíèÿ òîãî, êàê èçìåíÿåòñÿ
òîê â îòâåò íà èçìåíåíèå äëèíû äóãè. ×åì ìåíüøå ìîùíîñòü äóãè, òåì ìåíåå
ðåçêèé çâóê è ìåíüøå ðàçáðûçãèâàíèå.
Òîê
×åì áîëüøå òîê, òåì áîëüøå ðàçìåð çîíû ñâàðêè è ëó÷øå ïðîíèêíîâåíèå â
ñâàðèâàåìóþ äåòàëü.
Íåçàâèñèìî îò òîãî, êàêîå ìåíþ îòîáðàæàåòñÿ, óñòàíîâëåííîå çíà÷åíèå òîêà
âñåãäà ìîæíî èçìåíèòü. Ýòî çíà÷åíèå îòîáðàæàåòñÿ òîëüêî â ãëàâíîì ìåíþ.
3.2 Ñèìâîëû íà äèñïëåå
Ñèìâîëû ôóíêöèé
Ñâàðêà MMA Ìîùíîñòü äóãè
Ãî ð ÿ ÷ è é ï ó ñ ê Ðóòèëîâûé ýëåêòðîä
Ýëåêòðîä èç öåëëþëîçû Ýëåêòðîä ñ îñíîâíûì
ïîêðûòèåì
Ïîÿñíåíèå ñèìâîëîâ
Àêòèâíûé ñèìâîë (òåìíûé ôîí). ”Àêòèâíûé” îçíà÷àåò, ÷òî ôóíêöèÿ,
êîòîðîé ñîîòâåòñòâóåò ñèìâîë, àêòèâíà. Íîâûå çíà÷åíèÿ ìîæíî óñòàíîâèòü
òîëüêî ïðè àêòèâíîì ñèìâîëå.
Íåàêòèâíûé ñèìâîë (ñâåòëûé ôîí). ”Íåàêòèâíûé” îçíà÷àåò, ÷òî
óñòàíîâëåííûå çíà÷åíèÿ ôóíêöèè, êîòîðîé ñîîòâåòñòâóåò ñèìâîë, èçìåíèòü
íåëüçÿ. Åñëè â ðåæèìå îòîáðàæåíèÿ ìåíþ óñòàíîâëåííûõ çíà÷åíèé íàæàòü íà
íåàêòèâíûé ñèìâîë, àïïàðàò ïåðåéäåò â ðåæèì ãëàâíîãî ìåíþ.
Òî÷êà â âåðõíåì ïðàâîì óãëó ýêðàíà óêàçûâàåò íà òî, ÷òî
âûïîëíÿåòñÿ ”ãîðÿ÷èé ïóñê”.
RU
bi07d1ra -- 7 --
Ñèìâîëû âåëè÷èí
Çíà÷èìûå ñèìâîëû îòîáðàæàþòñÿ â ìåíþ óñòàíîâëåííûõ çíà÷åíèé äëÿ
êàæäîé ôóíêöèè.
Íóëåâàÿ ìîùíîñòü äóãè Âûñîêàÿ ìîùíîñòü äóãè
Ñëèøêîì êîðîòêîå âðåìÿ Ñëèøêîì
ãîðÿ÷åãî ïóñêà ïðîäîëæèòåëüíîå âðåìÿ
ãîðÿ÷åãî ïóñêà
3.3 Ïðèìåð í àñòðîåê
Ïàðàìåòðû Çíà÷åíèÿ
Ïðîöåññà MMA
Ýëåêòðîä ñîñíîâíûì
ïîêðûòèåì
Ãî ð ÿ ÷ è é ï ó ñ ê ON (”Âêë.”)
Âðåìÿ ãîðÿ÷åãî
ïóñêà
5
Ìîùíîñòü äóãè 50
Òîê 120 A
Ïðîöåññà = MMA
S Âûáåðèòå òèï ýëåêòðîäà, íàæèìàÿ ïåðâóþ ôóíêöèîíàëüíóþ êíîïêó, ïîêà
íå áóäåò ïîêàçàíî íà äèñïëåå.
Ýëåêòðîä = ñ îñíîâíûì ïîêðûòèåì
S Âûáåðèòå òèï ýëåêòðîäà, íàæèìàÿ ïåðâóþ ôóíêöèîíàëüíóþ êíîïêó, ïîêà
íå áóäåò ïîêàçàíî íà äèñïëåå.
RU
bi07d1ra -- 8 --
Âðåìÿ ãîðÿ÷åãî ïóñêà
S Íàæìèòå , ÷òîáû îñóùåñòâèòü ãîðÿ÷èé ïóñê(ÂÊË.).
S Íàæèìàéòå , ïîêà íà äèñïëåå íå îòîáðàçèòñÿ 5,0.
Ìîùíîñòü äóãè = 5
S Íàæèìàéòå ,ïîêà íà äèñïëåå íå îòîáðàçèòñÿ.
S Íàæèìàéòå , ïîêà íà äèñïëåå íå îòîáðàçèòñÿ 5,0.
Òîê = 120 A
S Ïîâîðà÷èâàéòå ðó÷êó ðåãóëèðîâêè òîêà, ïîêà íà äèñïëåå íå îòîáðàçèòñÿ
120 A.
4 ÂÎÇÄÓØÍÎ-ÄÓÃÎ ÂÀß ÑÒÐÎÆÊÀ
Âîçäóøíî-äóãîâàÿ ñòðîæêà ïðåäïîëàãàåò èñïîëüçîâàíèå ñïåöèàëüíîãî
ýëåêòðîäà, ïðåäñòàâëÿþùåãî ñîáîé óãîëüíûé ñòåðæåíü â ìåäíîé îáîëî÷êå.
Äóãà ôîðìèðóåòñÿ ìåæäó óãîëüíûì ñòåðæíåì è äåòàëüþ ïðè ýòîì äëÿ
âûäóâàíèÿ ðàñïëàâëåííîãî ìåòàëëà è ôîðìèðîâàíèÿ øâà ïîäàåòñÿ âîçäóõ
RU
bi07d1ra -- 9 --
4.1 Óñòàâêè
Óñòàâêè Äèàïàçîí óñòàâîê Ñøàãîìïî Óñòàâêà ïî
óìîë÷àíèþ
Ïðîöåññ ÌÌÀ èëè
âîçäóøíî-äóãîâàÿ
ñòðîæêà
- MMA
Íàïðÿæåíèå 8-60Â 0,25 Â (èíäèöèðóåòñÿ
ñ îäíèì çíàêîì
ïîñëå çàïÿòîé)
37,0 Â
Íàïðÿæåíèå
×åì âûøå hàïðÿæåíèå, òåì øèðå è ãëóáæå ïðîíèêíîâåíèå â ñâàðèâàåìóþ
äåòàëü.
4.2 Ñèìâîëû íà äèñïëåå
Ñèìâîëû ôóíêöèé
Ýëåêòðîä äëÿ âîçäóøíî-äóãîâîé ñòðîæêè
4.3 Ïðèìåð í àñòðîåê
Íàñòðîéêè Çíà÷åíèå
Ïðîöåññ Âîçäóøíî-äóãîâàÿ
ñòðîæêà
Íàïðÿæåíèå 45 Â
Ïðîöåññ = Âîçäóøíî-äóãîâàÿ ñòðîæêà
S Âûáåðèòå òèï ýëåêòðîäà, íàæèìàÿ ïåðâóþ ôóíêöèîíàëüíóþ êíîïêó, ïîêà
íå áóäåò ïîêàçàíî íà äèñïëåå.
Íàïðÿæåíèå = 45 Â
S Ïîâîðà÷èâàéòå ðó÷êó ðåãóëèðîâêè hàïðÿæåíèå, ïîêà íà äèñïëåå íå
îòîáðàçèòñÿ 45 Â.
RU
bi07d1ra -- 1 0 --
5ÊÎÄÛÎØÈÁÎÊ
Êîäû îøèáîê èñïîëüçóþòñÿ äëÿ èíäèêàöèè íåèñïðàâíîñòåé â îáîðóäîâàíèè.
Ýòè êîäû âûâîäÿòñÿ íà äèñïëåé â âèäå ñèìâîëîâ ñëåäóþùèì îáðàçîì:
Êîäû îøèáîê îáíîâëÿþòñÿ êàæäûå òðè ñåêóíäû. Âåðõíÿÿ öèôðà â
ñèìâîëå ýòî íîìåð êîíêðåòíîãî êîäà îøèáêè: ñì. ïóíêò 5.1.
Íèæíÿÿ öèôðà óêàçûâàåò, ãäå âîçíèêëà íåèñïðàâíîñòü:
0 = ïàíåëü óïðàâëåíèÿ
2 = èñòî÷íèê ïèòàíèÿ
4 = ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïðèâåäåííûé âûøå ñèìâîë óêàçûâàåò, ÷òî îòñóòñòâóåò ñîåäèíåíèå ïàíåëè
óïðàâëåíèÿ (0) ñ èñòî÷íèêîì ïèòàíèÿ.
Åñëè îáíàðóæåíî íåñêîëüêî íåèñïðàâíîñòåé, íà ýêðàí áóäåò âûâåäåí òîëüêî êîä
ïîñëåäíåé îáíàðóæåííîé íåèñïðàâíîñòè.
×òîáû ñòåðåòü ñèìâîë ñ äèñïëåÿ, íàæìèòå ëþáóþ ôóíêöèîíàëüíóþ êëàâèøó.
Ñèìâîëû ìîãóò ãîðåòü íåïðåðûâíî èëè ìèãàòü, ÷òî çàâèñèò îò òèïà
íåèñïðàâíîñòè.
 ïåðå÷íå êîäîâ íåèñïðàâíîñòåé ìèãàþùèå ñèìâîëû âûäåëåíû çíàêîì ”o”.
5.1 Ïåðå÷åíü êîäîâ îøèáîê
Êîä
îøèáê
è
Îïèñàíèå Ïàíåëü
óïðàâëåíèÿ
Èñòî÷íèê
ïèòàíèÿ
Ïóëüò
äèñòàíöèîí
íîãî
óïðàâëåíèÿ
1 ÑÏÏÇÓ x x x
2 ÎÇÓ x x
3 Âíåøíåå ÎÇÓ ÷òåíèÿ/çàïèñè x
4 Íàïðÿæåíèå ïèòàíèÿ 5 Â x
5 Âûñîêîå ïðîìåæóòî÷íîå íàïðÿæåíèå x
6 Âûñîêàÿ òåìïåðàòóðà x
8 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 1* x x x
9 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 2* x x
10 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 3* x
12 Îøèáêà ñâÿçè (ïðåäóïðåæäåíèå) x x x
14 Îøèáêà ñâÿçè (øèíà îòêë.) x
15 Ïîòåðÿ ñîîáùåíèé x x x
18 Îòñóòñòâóåò êîíòàêò ñ èñòî÷íèêîì
ïèòàíèÿ
x
19 Íåâåðíûå ïàðàìåòðû íàñòðîéêè âî
âíåøíåì ÎÇÓ
x
20 Îøèáêà ðàñïðåäåëåíèÿ ïàìÿòè x x
22 Ïåðåïîëíåíèå áóôåðà ïåðåäàò÷èêà x
23 Ïåðåïîëíåíèå áóôåðà ïðèåìíèêà x
26 Ñòîðîæåâîé òàéìåð x
28 Ïåðåïîëíåíèå ñòåêà x x
RU
bi07d1ra -- 1 1 --
Êîä
îøèáê
è
Ïóëüò
äèñòàíöèîí
íîãî
óïðàâëåíèÿ
Èñòî÷íèê
ïèòàíèÿ
Ïàíåëü
óïðàâëåíèÿ
Îïèñàíèå
29 Îòñóòñòâóåò ïîòîê îõëàæäàþùåé âîäû x
31 Îòñóòñòâóåò îòâåòíûé ñèãíàë îò
äèñïëåéíîãî áëîêà
x
32 Îòñóòñòâóåò ïîòîê ãàçà x
Áëîê Íàïðÿæåíèå ïèòàíèÿ
âñåòè1*
Íàïðÿæåíèå ïèòàíèÿ
âñåòè2*
Íàïðÿæåíèå ïèòàíèÿ
âñåòè3*
Ïàíåëü óïðàâëåíèÿ +3 Â
Èñòî÷íèê ïèòàíèÿ +15  -15  +24 Â
Ïóëüò
äèñòàíöèîííîãî
óïðàâëåíèÿ
+13 Â +10Â
5.2 Îïèñàíèå êîäîâ îøèáîê
Êîä
îøèáê
è1
Îïèñàíèå
1 Îøèáêà â ïðîãðàììíîé ïàìÿòè (ÑÏÏÇÓ)
 ïðîãðàììíîé ïàìÿòè ”îòñóòñòâóåò” çíà÷åíèå, ò. å. çíà÷åíèå â îïðåäåëåííîé
ÿ÷åéêå ïàìÿòè îòëè÷àåòñÿ îò èñõîäíîãî çíà÷åíèÿ.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
2 Îøèáêà â ÎÇÓ ìèêðîïðîöåññîðà
Ìèêðîïðîöåññîð íå ìîæåò âûïîëíèòü ÷òåíèå îïðåäåëåííîé ÿ÷åéêè èëè çàïèñü â
îïðåäåëåííóþ ÿ÷åéêó ñâîåé âíóòðåííåé ïàìÿòè.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
3 Îøèáêà âî âíåøíåì ÎÇÓ
Ìèêðîïðîöåññîð íå ìîæåò âûïîëíèòü ÷òåíèå îïðåäåëåííîé ÿ÷åéêè èëè çàïèñü â
îïðåäåëåííóþ ÿ÷åéêó â ñâîåé âíåøíåé ïàìÿòè.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ:Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
4 Íèçêîå íàïðÿæåíèå ïèòàíèÿ 5 Â
Íàïðÿæåíèå ïèòàíèÿ ñíèçèëîñü äî íåäîïóñòèìîãî óðîâíÿ.
Ìèêðîïðîöåññîð áëîêèðóåò âûïîëíåíèå âñåõ ðàáî÷èõ îïåðàöèé è îæèäàåò
îòêëþ÷åíèÿ.
Äåéñòâèÿ: Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
RU
bi07d1ra -- 1 2 --
Êîä
îøèáê
è1
Îïèñàíèå
5 Âûõîä ïðîìåæóòî÷íîãî íàïðÿæåíèÿ ïîñòîÿííîãî òîêà çà ïðåäåëû
äîïóñòèìîãî äèàïàçîíà
Íàïðÿæåíèå ñòàëî íåäîïóñòèìî íèçêèì èëè âûñîêèì. Ñëèøêîì âûñîêîå
íàïðÿæåíèå ìîæåò áûòü âûçâàíî ðåçêèìè êîëåáàíèÿìè â ñåòè ïèòàíèÿ èëè
ñëàáûì èñòî÷íèêîì ïèòàíèÿ (âûñîêàÿ èíäóêòèâíîñòü èñòî÷íèêà).
Èñòî÷íèê ïèòàíèÿ îòêëþ÷àåòñÿ àâòîìàòè÷åñêè.
Äåéñòâèÿ: Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
6 Âûñîêàÿ òåìïåðàòóðà
Ñðàáîòàëî ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè.
Èñòî÷íèê ïèòàíèÿ îòêëþ÷àåòñÿ àâòîìàòè÷åñêè è íå ìîæåò áûòü âêëþ÷åí, ïîêà
âíîâü íå áóäåò âêëþ÷åíî ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè.
Äåéñòâèÿ: Óáåäèòåñü â òîì, ÷òî îòâåðñòèÿ çàáîðà è âûïóñêà îõëàæäàþùåãî
âîçäóõà íå ïåðåêðûòû è íå çàáèòû ãðÿçüþ. Ïðîâåðüòå èñïîëüçóåìûé ðàáî÷èé
öèêë, ÷òîáû óáåäèòüñÿ â òîì, ÷òî îáîðóäîâàíèå íå ïîäâåðãàåòñÿ ïåðåãðóçêå.
8 Íèçêîå íàïðÿæåíèå áàòàðåè +3 Â (ïàíåëü óïðàâëåíèÿ)
Íàïðÿæåíèå àêêóìóëÿòîðíîé áàòàðåè ïîääåðæêè ïàìÿòè â ïàíåëè óïðàâëåíèÿ
óïàëî äî íåäîïóñòèìîãî óðîâíÿ.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
8 Íàïðÿæåíèå ïèòàíèÿ +15  (áëîê ïîäà÷è ïðîâîëîêè è èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
9 Íàïðÿæåíèå ïèòàíèÿ -15 Â, (èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
10 Íàïðÿæåíèå ïèòàíèÿ +24  (èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
12 Îøèáêà ñâÿçè (ïðåäóïðåæäåíèå)
 ñ÷åò÷èêå îøèáîê öåïè óïðàâëåíèÿ (CAN) íàêîïëåíî ñëèøêîì áîëüøîå çíà÷åíèå,
è âîçìîæíà ïîòåðÿ êîíòàêòà ñ ïàíåëüþ óïðàâëåíèÿ. Ýòî ìîæåò ïðîèçîéòè, åñëè
íàãðóçêà âðåìåííî îêàçàëàñü ñëèøêîì âûñîêîé.
Äåéñòâèÿ: Ïðîâåðüòå îáîðóäîâàíèå, ÷òîáû óáåäèòüñÿ â òîì, ÷òî ïîäêëþ÷åí òîëüêî
ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ñ àäàïòåðîì. Åñëè íåèñïðàâíîñòü íå
óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
14 Îøèáêà ñâÿçè
 ñ÷åò÷èêå îøèáîê öåïè óïðàâëåíèÿ (CAN) íàêîïëåíî ñëèøêîì áîëüøîå çíà÷åíèå,
è ïðîöåññ ñâàðêè îñòàíîâëåí.
Ýòî ìîæåò ïðîèçîéòè, åñëè íàãðóçêà âðåìåííî îêàçàëàñü ñëèøêîì âûñîêîé.
Äåéñòâèÿ: Ïðîâåðüòå íàñòðîéêó ðàáî÷èõ ïàðàìåòðîâ â ïðîöåññå ñâàðêè.
Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå ñîñòîÿíèå.
Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
RU
bi07d1ra -- 1 3 --
Êîä
îøèáê
è1
Îïèñàíèå
15 Ïîòåðÿ ñîîáùåíèé
Ñîîáùåíèå çàïèñàíî âìåñòî äðóãîãî ñîîáùåíèÿ. Ýòà îøèáêà ìîæåò áûòü
âûçâàíà ÷àñòûì íàæàòèåì êíîïîê ïàíåëè óïðàâëåíèÿ â ïðîöåññå âûïîëíåíèÿ
ñâàðêè.
Ïðîöåññ ñâàðêè ïðåêðàùàåòñÿ.
Äåéñòâèÿ:Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè. Âûêëþ÷èòå
ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå ñîñòîÿíèå. Åñëè îòêàç íå
óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
18 Îòñóòñòâèå ê îíòàêòà
Îòñóòñòâóåò ñîåäèíåíèå ïàíåëè óïðàâëåíèÿ ñ èñòî÷íèêîì ïèòàíèÿ.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå êàáåëè. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà
ïî îáñëóæèâàíèþ.
19 Íåâåðíûå çíà÷åíèÿ ïàðàìåòðîâ âî âíåøíåì ÎÇÓ
Ýòà îøèáêà âîçíèêíåò â òîì ñëó÷àå, åñëè èíôîðìàöèÿ â ïàìÿòè ñ áàòàðåéíîé
ïîääåðæêîé îêàæåòñÿ íåâåðíîé.
Äåéñòâèÿ: Ýòà îøèáêà áóäåò èñïðàâëåíà àâòîìàòè÷åñêè, îäíàêî äàííûå êîòîðûå
íàõîäèëèñü â ïàìÿòè ñ áàòàðåéíîé ïîääåðæêîé, áóäóò ïîòåðÿíû.
20 Îøèáêà ðàñïðåäåëåíèÿ ïàìÿòè
Ìèêðîïðîöåññîð íå â ñîñòîÿíèè çàðåçåðâèðîâàòü äîñòàòî÷íûé îáúåì ïàìÿòè.
Ýòîò îòêàç ãåíåðèðóåò êîä îøèáêè 26.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
22 Ïåðåïîëíåíèå áóôåðà ïåðåäàò÷èêà
Áóôåð ïåðåäàò÷èêà ïåðåïîëíåí.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
23 Ïåðåïîëíåíèå áóôåðà ïðèåìíèêà
Ñîîáùåíèÿ öåïè óïðàâëåíèÿ (CAN) ïîñòóïàþò ñ áîëåå âûñîêîé ñêîðîñòüþ, ÷åì
äîïóñêàåò áûñòðîäåéñòâèå ïëàòû îáðàáîòêè äàííûõ ñâàðêè.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
26 Ñòîðîæåâîé òàéìåð
Ïî êàêîé-òî ïðè÷èíå ïðîöåññîð íå ñïðàâèëñÿ ñî ñâîåé îáû÷íîé çàäà÷åé.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
28 Ïåðåïîëíåíèå ñòåêà
Âíóòðåííÿÿ ïàìÿòü ïåðåïîëíåíà.
Ýòàîøèáêàìîæåòáûòüâûçâàíà÷ðåçìåðíîéíàãðóçêîéíàïðîöåññîð.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ðàáî÷èõ ïàðàìåòðîâ â ïðîöåññå ñâàðêè.
29 Îòñóòñòâóåò ïîòîê îõëàæäàþùåé âîäû
Ñðàáîòàëî ðåëå êîíòðîëÿ ïîòîêà.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå êîíòóð ïîäà÷è îõëàæäàþùåé âîäû è íàñîñ.
RU
bi07d1ra -- 1 4 --
Êîä
îøèáê
è1
Îïèñàíèå
31 Îòñóòñòâóåò îòâåòíûé ñèãíàë îò äèñïëåéíîãî áëîêà
Ìèêðîïðîöåññîð íå ïîëó÷àåò îòâåòíîãî ñèãíàëà îò ïëàòû äèñïëåÿ.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
32 Îòñóòñòâóåò ïîòîê ãàçà
Ðàñõîä ãàçà ñîñòàâëÿåò ìåíåå 6 ë/ìèí.
Äåéñòâèÿ: Ïðîâåðüòå ãàçîâûé êëàïàí, øëàíãè è ñîåäèíèòåëè.
6 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
RU
ENGLISH
-- 1 5 --
TOCe
1 INTRODUCTION 16...................................................
1.1 The control panel 16..........................................................
1.2 Remote control unit 16........................................................
2 MENUS 16...........................................................
2.1 Main and measurement menus 16..............................................
2.2 Settings menu 17............................................................
3 MMA WELDING 17....................................................
3.1 Settings 17..................................................................
3.2 Symbols in the display 18.....................................................
3.3 Settings example 18..........................................................
4 ARC--AIR GOUGING 20................................................
4.1 Settings 20..................................................................
4.2 Symbols in the display 20.....................................................
4.3 Settings example 20..........................................................
5 FAULT CODES 21.....................................................
5.1 List of fault codes 21..........................................................
5.2 Fault code descriptions 22.....................................................
6 ORDERING SPARE PARTS 25.........................................
DIAGRAM 26............................................................
ORDERING NUMBER 27.................................................
-- 1 6 --
bi07d1ea
1 INTRODUCTION
This manual describes use of the A4 control panel, which is installed in the Arc 4000i
& Arc 5000i power unit.
For general information on operation, see the power source operating instructions.
1.1 The control panel
1 Display
2 Knob for setting the current.
3 Increase (+) or Decrease (--) selected by
the function pushbuttons. →.
4 First, second and third function pushbut-
tons
1.2 Remote control unit
Using a remote control unit, the primary parameters of the welding process can be
controlled from a device other than the control panel.
Machines with intergral control panels should have program version 1.21 or higher,
in order for the remote control to function correctly.
Control panel’s behaviour on connection of the remote control unit
S The display freezes in the menu showing when the remote control is connected.
Measurement and setting values are updated, but only shown in those menus in
which the values can be displayed.
S If a fault code symbol is displayed, it cannot be removed until the remote control
has been disconnected.
2MENUS
The control panel uses several different menus. They are the main, measurement
and settings menus.
2.1 Main and measurement menus
The main menu is always displayed immediately after the
machine is started. The menu shows the values which have
been set. If the main menu is displayed when welding
begins, it switches over automatically to show the measured
values (measurement m enu). The measured values will be
displayed even after welding has been completed.
GB
-- 1 7 --
bi07d1ea
The settings menu can be accessed without losing the measured values. It is only
when the knob is turned that the setting values are displayed instead of the measured
values.
2.2 Settings menu
Different values can b e entered in the settings menu.
To access the settings menu, press , , or
.
When the power source is switched off and restarted, the last values to be set are
recalled.
3 MMA WELDING
3.1 Settings
Settings Setting range In steps of: Default value
Process MMA or Arc--air gouging -- MMA
Electrode Rutile, Cellulose, Basic 3 Rutile**
“Hot start”* ON or OFF -- OFF
Hot start time 1--30 1 10
Arc force 0--99 0,5 30**
Current
Arc 4000i
Arc 5000i
16 -- 400 A
16 -- 500 A
1A
1A
164 A
164 A
*) This function cannot be changed while welding is in progress.
**) When selecting electrode type, the start value is always 30 for arc force.
Hot start
Hot start increases the weld current for an adjustable time at the start of welding,
thus reducing the risk of poor fusion at the beginning of the joint.
Arc force
The arc force is important in determining how the current changes in response to a
change in the arc length. A lower value gives a calmer arc with less spatter.
Current
A higher current produces a wider weld pool, with better penetration into the
workpiece.
Irrespective of which menu is displayed, the setting value for the current can be
changed. The value is only displayed in the main menu.
GB
-- 1 8 --
bi07d1ea
3.2 Symbols in the display
Function symbols
MMA welding Arc force
Hot start Rutile electrode
Cellulose electrode Basic electrode
Explanation of symbols
Active symbol (dark background). Active means that the function which the
symbol represents can be activated. New values can only be set when the symbol is
active.
Inactive symbol (light background). Inactive means that settings for the
function which the symbol represents cannot be changed. From the settings m enu,
pressing an inactive symbol will return the m achine to the main menu.
A dot in the upper right--hand corner indicates that “Hot start” is ON.
Value symbols
The value symbols are displayed in the settings menu for each function.
No arc force High arc force
Short hot start time Long hot start time
3.3 Settings example
Settings Value
Process MMA
Electrode Basic
“Hot start” ON
Hot start time 5
Arc force 50
Current 120 Amp
GB
-- 1 9 --
bi07d1ea
Process = MMA
S Select the process by pressing the first function pushbutton until is shown
in the display.
Electrode = Basic
S Select the type of electrode by pressing the second function pushbutton until
is shown in the display.
Hot start time = 5
S Press to turn hot starting ON.
S Press until 5,0 is shown in the display.
Arc force = 50
S Press until is shown in the display.
S Press until 50 is shown in the display.
GB
-- 2 0 --
bi07d1ea
Current = 120 Ampere
S Turn the knob for setting the current until the display shows 120 Amp.
4 ARC--AIR GOUGING
Arc--air gouging involves the use of a special electrode consisting of a carbon bar
with a copper case. An arc is formed between the carbon bar and the workpiece, air
is supplied to blow away the melted material, and a seam is formed.
4.1 Settings
Settings Setting range In steps of Default setting
Process MMA or Arc--air
gouging
-- MMA
Voltage 8-- 60 V 0,25 V (displayed with
one decimal.)
37,0 V
Voltage
Higher voltage produces wider and deeper penetration into the workpiece.
4.2 Symbols in the display
Function symbol
Arc--air gouging
4.3 Settings example
Setting Value
Process Arc--air gouging
Voltage 45 V
Process = Arc--air gouging
S Select the process by pressing the first function pushbutton until
is shown
in the display.
GB
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
ESAB Control panel A4 User manual
- Category
- Welding System
- Type
- User manual
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
in other languages
- italiano: ESAB Control panel A4 Manuale utente
Related papers
Other documents
-
iRiver IFP-180 User manual
-
Samsung 570VTFT User manual
-
SMART Technologies 4000i User manual
-
-
Mitsubishi Diamond Plus 93SB Owner's manual
-
-
Trendnet TEW-429UB Quick Installation Guide
-
Trendnet TV-IP100-N Quick Installation Guide
-
Tripp Lite APSX2424 User manual
-
Trendnet TEW-424UBK Quick Installation Guide