ESAB Control panel A4 User manual
- Category
- Welding System
- Type
- User manual
ESAB Control Panel A4
ESAB Control Panel A4 is a control panel used to operate ESAB AristoArc 400 and AristoArc 500 power sources. It allows you to set and adjust various welding parameters, monitor welding performance, and troubleshoot errors.
Here are some of the capabilities of the ESAB Control Panel A4:
- Set and adjust welding parameters such as current, arc force, and hot start.
- Monitor welding performance, including welding current, voltage, and wire feed speed.
- Store and recall welding programs for different applications.
- Diagnose and troubleshoot errors using the built-in error code display.
ESAB Control Panel A4
ESAB Control Panel A4 is a control panel used to operate ESAB AristoArc 400 and AristoArc 500 power sources. It allows you to set and adjust various welding parameters, monitor welding performance, and troubleshoot errors.
Here are some of the capabilities of the ESAB Control Panel A4:
- Set and adjust welding parameters such as current, arc force, and hot start.
- Monitor welding performance, including welding current, voltage, and wire feed speed.
- Store and recall welding programs for different applications.
- Diagnose and troubleshoot errors using the built-in error code display.
Valid from program version 1.000458 856 027 050801
Control panel A4
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÂÂÅÄÅÍÈÅ 4.......................................................
1.1 Ïàíåëü óïðàâëåíèÿ 4.......................................................
1.2 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 4........................................
2ÌÅÍÞ 5............................................................
2.1 Ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ çíà÷åíèé 5..............................
2.2 Ìåíþ óñòàíîâëåííûõ çíà÷åíèé 5...........................................
3 ÑÂÀÐÊÀ MMA 5.....................................................
3.1 Ïàðàìåòðû 5..............................................................
3.2 Ñèìâîëû íà äèñïëåå 6.....................................................
3.3 Ïðèìåð íàñòðîåê 7........................................................
4ÊÎÄÛÎØÈÁÎÊ 8..................................................
4.1 Ïåðå÷åíü êîäîâ îøèáîê 8..................................................
4.2 Îïèñàíèå êîäîâ îøèáîê 10..................................................
5 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.................
ÑÕÅÌÀ 22..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 23.....................................................
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1 ÂÂÅÄÅÍÈÅ
 íàñòîÿùåì ðóêîâîäñòâå ïðèâåäåíû óêàçàíèÿ ïî ðàáîòå ñ ïàíåëüþ
óïðàâëåíèÿ A4 , óñòàíîâëåííîé â èñòî÷íèêå ïèòàíèÿ AristoArc 400 &
AristoArc 500.
Îáùèå ñâåäåíèÿ ïî ýêñïëóàòàöèè ïðèâåäåíû â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè
èñòî÷íèêà ïèòàíèÿ.
1.1 Ïàíåëü óïðàâëåíèÿ
1 Äèñïëåé
2 Ðó÷êà ðåãóëèðîâêè òîêà
3 Óâåëè÷åíèå (+) èëè Óìåíüøåíèå (-)
âûáèðàåòñÿ ôóíêöèîíàëüíûìè
êíîïêàìè. →.
4 Ïåðâàÿ, âòîðàÿ è òðåòüÿ
ôóíêöèîíàëüíûå êíîïêè
1.2 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ
Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ - ýòî óñòðîéñòâî, êîòîðîå ïîìèìî ïàíåëè
óïðàâëåíèÿ ìîæíî èñïîëüçîâàòü äëÿ ðåãóëèðîâêè îñíîâíûõ ïàðàìåòðîâ
ñâàðêè.
Äëÿ íàäëåæàùåãî ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà
ìàøèíàõ Aristo ñî âñòðîåííûìè ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü
óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî îáåñïå÷åíèÿ 1.21 èëè âûøå.
Ñîñòîÿíèå ïàíåëè óïðàâëåíèÿ ïðè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ
S Íà ýêðàíå äèñïëåÿ â ðåæèìå ñòîï-êàäðà îòîáðàæàåòñÿ ìåíþ, êîòîðîå
áûëî âûâåäåíî íà ýêðàí â ìîìåíò ïîäêëþ÷åíèÿ.
Èçìåðåííûå è óñòàíîâëåííûå çíà÷åíèÿ îáíîâëÿþòñÿ, íî îòîáðàæàþòñÿ
òîëüêî â òåõ ìåíþ, â êîòîðûõ ýòè çíà÷åíèÿ ìîãóò áûòü îòîáðàæåíû.
S Åñëè îòîáðàæàåòñÿ ñèìâîë êîäà íåèñïðàâíîñòè, îí íå ìîæåò áûòü óäàëåí
äî òåõ ïîð, ïîêà íå áóäåò îòñîåäèíåí ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.
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2ÌÅÍÞ
Íà ýêðàíå ïàíåëè óïðàâëåíèÿ îòîáðàæàþòñÿ íåñêîëüêî ðàçíûõ ìåíþ. Ýòî
ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ è óñòàíîâëåííûõ çíà÷åíèé.
2.1 Ãëàâíîå ìåíþ è ìåíþ èçìåðåííûõ çíà÷åíèé
Ãëàâíîå ìåíþ âñåãäà îòîáðàæàåòñÿ ïîñëå âêëþ÷åíèÿ
àïïàðàòà â ðàáîòó.  ìåíþ îòîáðàæàþòñÿ çíà÷åíèÿ
ïàðàìåòðîâ, êîòîðûå áûëè óñòàíîâëåíû. Åñëè ãëàâíîå
ìåíþ îòîáðàæàåòñÿ, êîãäà ñâàðêà íà÷èíàåòñÿ, îíî
àâòîìàòè÷åñêè ïåðåêëþ÷àåòñÿ â ðåæèì îòîáðàæåíèÿ
èçìåðåííûõ çíà÷åíèé (ìåíþ èçìåðåííûõ çíà÷åíèé).
Èçìåðåííûå çíà÷åíèÿ îòîáðàæàþòñÿ äàæå ïîñëå
çàâåðøåíèÿ ñâàðêè.
Äîñòóï ê ìåíþ óñòàíîâëåííûõ çíà÷åíèé ìîæíî îñóùåñòâèòü áåç ïîòåðè
èçìåðåííûõ çíà÷åíèé. Ýòî ïðîèñõîäèò òîëüêî â òîì ñëó÷àå, êîãäà ïîâåðíóòà
ðó÷êà îòîáðàæåíèÿ óñòàíîâëåííûõ çíà÷åíèé âìåñòî èçìåðåííûõ.
2.2 Ìåíþ óñòàíîâëåííûõ çíà÷åíèé
 ìåíþ óñòàíîâëåííûõ çíà÷åíèé ìîæíî ââåñòè ðàçíûå
çíà÷åíèÿ.
Äëÿ äîñòóïà ê ìåíþ óñòàíîâëåííûõ çíà÷åíèé íàæìèòå
, , èëè .
Åñëè èñòî÷íèê ïèòàíèÿ âûêëþ÷àþò è âíîâü âêëþ÷àþò, íà ýêðàí âûâîäÿòñÿ
ïîñëåäíèå çíà÷åíèÿ, ïîäëåæàùèå íàñòðîéêå.
3 ÑÂÀÐÊÀ MMA
3.1 Ïàðàìåòðû
Ïàðàìåòðû Äèàïàçîí óñòàâîê Ïî øàãàì: Çíà÷åíèå ïî
óìîë÷àíèþ
Ãî ð ÿ ÷ è é ï ó ñ ê * ON (“Âêë.“) èëè OFF (“Âûêë.“) - OFF (“Âûêë.“)
Âðåìÿ ãîðÿ÷åãî
ïóñêà
1-30 1 10
Ìîùíîñòü äóãè 0-10 0,5 3**
Ýëåêòðîä ðóòèëîâûé, èç öåëëþëîçû,
äëÿ âîçäóøíî-äóãîâîé ñòðîæêè,
ñ îñíîâíûì ïîêðûòèåì
4 Ðóòèëîâûé**
Òîê
AristoArc 400
AristoArc 500
16 - 400 A
16 - 500 A
1A
1A
100 A
100 A
*) Ýòó ôóíêöèþ íåëüçÿ èçìåíèòü â ïðîöåññå ñâàðêè.
**) Ïðè âûáîðå òèïà ýëåêòðîäà íà÷àëüíîå çíà÷åíèå äëÿ äàâëåíèÿ äóãè âñåãäà 3.
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Ãîðÿ÷èé ïóñê
Ãîðÿ÷èé ïóñê “Ãîðÿ÷èé ïóñê ” óâåëè÷èâàåò ñâàðî÷íûé òîê íà ðåãóëèðóåìîå
âðåìÿ â íà÷àëå ïðîöåññà ñâàðêè, ñíèæàÿ òåì ñàìûì ðèñê ïëîõîãî ñïëàâëåíèÿ
âíà÷àëåøâà.
Ìîùíîñòü äóãè
“Ìîùíîñòü äóãè ” èìååò âàæíîå çíà÷åíèå äëÿ çàäàíèÿ òîãî, êàê èçìåíÿåòñÿ
òîê â îòâåò íà èçìåíåíèå äëèíû äóãè. ×åì ìåíüøå ìîùíîñòü äóãè, òåì òèøå
çâóê è ìåíüøå ðàçáðûçãèâàíèå.
Òîê
×åì áîëüøå òîê, òåì áîëüøå ðàçìåð çîíû ñâàðêè è ëó÷øå ïðîíèêíîâåíèå â
ñâàðèâàåìóþ äåòàëü.
Íåçàâèñèìî îò òîãî, êàêîå ìåíþ îòîáðàæàåòñÿ, óñòàíîâëåííîå çíà÷åíèå òîêà
ìîæíî èçìåíèòü. Ýòî çíà÷åíèå îòîáðàæàåòñÿ òîëüêî â ãëàâíîì ìåíþ.
3.2 Ñèìâîëû íà äèñïëåå
Ñèìâîëû ôóíêöèé
Ìîùíîñòü äóãè Ãî ð ÿ ÷ è é ï ó ñ ê
Ðóòèëîâûé ýëåêòðîä Ýëåêòðîä èç öåëëþëîçû
Ýëåêòðîä äëÿ Ýëåêòðîä ñ îñíîâíûì
âîçäóøíî-äóãîâîé ñòðîæêè ïîêðûòèåì
Ïîÿñíåíèå ñèìâîëîâ
Àêòèâíûé ñèìâîë (òåìíûé ôîí). “Àêòèâíûé“ îçíà÷àåò, ÷òî ôóíêöèÿ,
êîòîðîé ñîîòâåòñòâóåò ñèìâîë, àêòèâíà. Íîâûå çíà÷åíèÿ ìîæíî óñòàíîâèòü
òîëüêî ïðè àêòèâíîì ñèìâîëå.
Íåàêòèâíûé ñèìâîë (ñâåòëûé ôîí). “Íåàêòèâíûé“ îçíà÷àåò, ÷òî
óñòàíîâëåííûå çíà÷åíèÿ ôóíêöèè, êîòîðîé ñîîòâåòñòâóåò ñèìâîë, èçìåíèòü
íåëüçÿ. Åñëè â ðåæèìå îòîáðàæåíèÿ ìåíþ óñòàíîâëåííûõ çíà÷åíèé íàæàòü íà
íåàêòèâíûé ñèìâîë, àïïàðàò ïåðåéäåò â ðåæèì ãëàâíîãî ìåíþ.
Òî÷êà â âåðõíåì ïðàâîì óãëó ýêðàíà óêàçûâàåò íà òî, ÷òî
âûïîëíÿåòñÿ “ãîðÿ÷èé ïóñê”.
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Ñèìâîëû âåëè÷èí
Çíà÷èìûå ñèìâîëû îòîáðàæàþòñÿ â ìåíþ óñòàíîâëåííûõ çíà÷åíèé äëÿ
êàæäîé ôóíêöèè.
Íóëåâàÿ ìîùíîñòü äóãè Âûñîêàÿ ìîùíîñòü äóãè
Ñëèøêîì êîðîòêîå âðåìÿ Ñëèøêîì
ãîðÿ÷åãî ïóñêà ïðîäîëæèòåëüíîå âðåìÿ
ãîðÿ÷åãî ïóñêà
3.3 Ïðèìåð í àñòðîåê
Ïàðàìåòðû Çíà÷åíèÿ
Ýëåêòðîä ñîñíîâíûì
ïîêðûòèåì
Ãî ð ÿ ÷ è é ï ó ñ ê ON (“Âêë.“)
Âðåìÿ ãîðÿ÷åãî
ïóñêà
5
Ìîùíîñòü äóãè 5,0
Òîê 120 A
Ýëåêòðîä = ñ îñíîâíûì ïîêðûòèåì
S Âûáåðèòå òèï ýëåêòðîäà, íàæèìàÿ ïåðâóþ ôóíêöèîíàëüíóþ êíîïêó, ïîêà
íå áóäåò ïîêàçàíî íà äèñïëåå.
Âðåìÿ ãîðÿ÷åãî ïóñêà = 5
S Íàæìèòå
, ÷òîáû îñóùåñòâèòü ãîðÿ÷èé ïóñê(ÂÊË.).
S Íàæèìàéòå , ïîêà íà äèñïëåå íå îòîáðàçèòñÿ 5,0.
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Ìîùíîñòü äóãè = 5
S Íàæèìàéòå ,ïîêà íà äèñïëåå íå îòîáðàçèòñÿ.
S Íàæèìàéòå , ïîêà íà äèñïëåå íå îòîáðàçèòñÿ 5,0.
Òîê = 120 A
S Ïîâîðà÷èâàéòå ðó÷êó ðåãóëèðîâêè òîêà, ïîêà íà äèñïëåå íå îòîáðàçèòñÿ
120 A.
4ÊÎÄÛÎØÈÁÎÊ
Êîäû îøèáîê èñïîëüçóþòñÿ äëÿ èíäèêàöèè íåèñïðàâíîñòåé â îáîðóäîâàíèè.
Ýòè êîäû âûâîäÿòñÿ íà äèñïëåé â âèäå ñèìâîëîâ ñëåäóþùèì îáðàçîì:
Êîäû îøèáîê îáíîâëÿþòñÿ êàæäûå òðè ñåêóíäû. Âåðõíÿÿ öèôðà â
ñèìâîëå ýòî íîìåð êîíêðåòíîãî êîäà îøèáêè: ñì. ïóíêò 4.1.
Íèæíÿÿ öèôðà óêàçûâàåò, ãäå âîçíèêëà íåèñïðàâíîñòü:
0 = ïàíåëü óïðàâëåíèÿ
2 = èñòî÷íèê ïèòàíèÿ
4 = ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïðèâåäåííûé âûøå ñèìâîë óêàçûâàåò, ÷òî îòñóòñòâóåò ñîåäèíåíèå ïàíåëè
óïðàâëåíèÿ (0) ñ èñòî÷íèêîì ïèòàíèÿ.
Åñëè îáíàðóæåíî íåñêîëüêî íåèñïðàâíîñòåé, íà ýêðàí áóäåò âûâåäåí òîëüêî êîä
ïîñëåäíåé îáíàðóæåííîé íåèñïðàâíîñòè.
×òîáû ñòåðåòü ñèìâîë ñ äèñïëåÿ, íàæìèòå ëþáóþ ôóíêöèîíàëüíóþ êëàâèøó.
Ñèìâîëû ìîãóò ãîðåòü íåïðåðûâíî èëè ìèãàòü, ÷òî çàâèñèò îò òèïà
íåèñïðàâíîñòè.
 ïåðå÷íå êîäîâ íåèñïðàâíîñòåé ìèãàþùèå ñèìâîëû âûäåëåíû çíàêîì “o”.
4.1 Ïåðå÷åíü êîäîâ îøèáîê
Êîä
îøèáê
è
Îïèñàíèå Ïàíåëü
óïðàâëåíèÿ
Èñòî÷íèê
ïèòàíèÿ
ïóëüòà
äèñòàíöèîí
íîãî
óïðàâëåíèÿ
1 ÑÏÏÇÓ x x x
2 ÎÇÓ x x
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Êîä
îøèáê
è
ïóëüòà
äèñòàíöèîí
íîãî
óïðàâëåíèÿ
Èñòî÷íèê
ïèòàíèÿ
Ïàíåëü
óïðàâëåíèÿ
Îïèñàíèå
3 Âíåøíåå ÎÇÓ ÷òåíèÿ/çàïèñè x
4 Íàïðÿæåíèå ïèòàíèÿ 5 Â x
5 Âûñîêîå ïðîìåæóòî÷íîå íàïðÿæåíèå x
6 Âûñîêàÿ òåìïåðàòóðà x
8 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 1* x x x
9 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 2* x x
10 Íàïðÿæåíèå ïèòàíèÿ â ñåòè 3* x
12 Îøèáêà ñâÿçè (ïðåäóïðåæäåíèå) x x x
14 Îøèáêà ñâÿçè (øèíà îòêë.) x
15 Ïîòåðÿ ñîîáùåíèé x x x
18 Îòñóòñòâóåò êîíòàêò ñ èñòî÷íèêîì
ïèòàíèÿ
x
19 Íåâåðíûå ïàðàìåòðû íàñòðîéêè âî
âíåøíåì ÎÇÓ
x
20 Îøèáêà ðàñïðåäåëåíèÿ ïàìÿòè x x
22 Ïåðåïîëíåíèå áóôåðà ïåðåäàò÷èêà x
23 Ïåðåïîëíåíèå áóôåðà ïðèåìíèêà x
26 Ñòîðîæåâîé òàéìåð x
28 Ïåðåïîëíåíèå ñòåêà x x
29 Îòñóòñòâóåò ïîòîê îõëàæäàþùåé âîäû x
31 Îòñóòñòâóåò îòâåòíûé ñèãíàë îò
äèñïëåéíîãî áëîêà
x
32 Îòñóòñòâóåò ïîòîê ãàçà x
Áëîê Íàïðÿæåíèå ïèòàíèÿ
âñåòè1*
Íàïðÿæåíèå ïèòàíèÿ
âñåòè2*
Íàïðÿæåíèå ïèòàíèÿ
âñåòè3*
Ïàíåëü óïðàâëåíèÿ +3 Â
Èñòî÷íèê ïèòàíèÿ +15  -15  +24 Â
ïóëüòà
äèñòàíöèîííîãî
óïðàâëåíèÿ
+13 Â +10Â
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4.2 Îïèñàíèå êîäîâ îøèáîê
Êîä
îøèáê
è1
Îïèñàíèå
1 Îøèáêà â ïðîãðàììíîé ïàìÿòè (ÑÏÏÇÓ)
 ïðîãðàììíîé ïàìÿòè “îòñóòñòâóåò” çíà÷åíèå, ò. å. çíà÷åíèå â îïðåäåëåííîé
ÿ÷åéêå ïàìÿòè îòëè÷àåòñÿ îò èñõîäíîãî çíà÷åíèÿ.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
2 Îøèáêà â ÎÇÓ ìèêðîïðîöåññîðà
Ìèêðîïðîöåññîð íå ìîæåò âûïîëíèòü ÷òåíèå îïðåäåëåííîé ÿ÷åéêè èëè çàïèñü â
îïðåäåëåííóþ ÿ÷åéêó ñâîåé âíóòðåííåé ïàìÿòè.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
3 Îøèáêà âî âíåøíåì ÎÇÓ
Ìèêðîïðîöåññîð íå ìîæåò âûïîëíèòü ÷òåíèå îïðåäåëåííîé ÿ÷åéêè èëè çàïèñü â
îïðåäåëåííóþ ÿ÷åéêó â ñâîåé âíåøíåé ïàìÿòè.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ:Âíîâü âêëþ÷èòå àïïàðàò â ðàáîòó. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
4 Íèçêîå íàïðÿæåíèå ïèòàíèÿ 5 Â
Íàïðÿæåíèå ïèòàíèÿ ñíèçèëîñü äî íåäîïóñòèìîãî óðîâíÿ.
Ìèêðîïðîöåññîð áëîêèðóåò âûïîëíåíèå âñåõ ðàáî÷èõ îïåðàöèé è îæèäàåò
îòêëþ÷åíèÿ.
Äåéñòâèÿ: Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
5 Âûõîä ïðîìåæóòî÷íîãî íàïðÿæåíèÿ ïîñòîÿííîãî òîêà çà ïðåäåëû
äîïóñòèìîãî äèàïàçîíà
Íàïðÿæåíèå ñòàëî íåäîïóñòèìî íèçêèì èëè âûñîêèì. Ñëèøêîì âûñîêîå
íàïðÿæåíèå ìîæåò áûòü âûçâàíî ðåçêèìè êîëåáàíèÿìè â ñåòè ïèòàíèÿ èëè
ñëàáûì èñòî÷íèêîì ïèòàíèÿ (âûñîêàÿ èíäóêòèâíîñòü èñòî÷íèêà).
Èñòî÷íèê ïèòàíèÿ îòêëþ÷àåòñÿ àâòîìàòè÷åñêè.
Äåéñòâèÿ: Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
6 Âûñîêàÿ òåìïåðàòó ðà
Ñðàáîòàëî ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè.
Èñòî÷íèê ïèòàíèÿ îòêëþ÷àåòñÿ àâòîìàòè÷åñêè è íå ìîæåò áûòü âêëþ÷åí, ïîêà
âíîâü íå áóäåò âêëþ÷åíî ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè.
Äåéñòâèÿ: Óáåäèòåñü â òîì, ÷òî îòâåðñòèÿ çàáîðà è âûïóñêà îõëàæäàþùåãî
âîçäóõà íå ïåðåêðûòû è íå çàáèòû ãðÿçüþ. Ïðîâåðüòå èñïîëüçóåìûé ðàáî÷èé
öèêë, ÷òîáû óáåäèòüñÿ â òîì, ÷òî îáîðóäîâàíèå íå ïîäâåðãàåòñÿ ïåðåãðóçêå.
8 Íèçêîå íàïðÿæåíèå áàòàðåè +3 Â (ïàíåëü óïðàâëåíèÿ)
Íàïðÿæåíèå àêêóìóëÿòîðíîé áàòàðåè ïîääåðæêè ïàìÿòè â ïàíåëè óïðàâëåíèÿ
óïàëî äî íåäîïóñòèìîãî óðîâíÿ.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
8 Íàïðÿæåíèå ïèòàíèÿ +15  (áëîê ïîäà÷è ïðîâîëîêè è èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
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9 Íàïðÿæåíèå ïèòàíèÿ -15 Â, (èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
10 Íàïðÿæåíèå ïèòàíèÿ +24  (èñò î÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
12 Îøèáêà ñâÿçè (ïðåäóïðåæäåíèå)
 ñ÷åò÷èêå îøèáîê öåïè óïðàâëåíèÿ (CAN) íàêîïëåíî ñëèøêîì áîëüøîå çíà÷åíèå,
è âîçìîæíà ïîòåðÿ êîíòàêòà ñ ïàíåëüþ óïðàâëåíèÿ. Ýòî ìîæåò ïðîèçîéòè, åñëè
íàãðóçêà âðåìåííî îêàçàëàñü ñëèøêîì âûñîêîé.
Äåéñòâèÿ: Ïðîâåðüòå îáîðóäîâàíèå, ÷òîáû óáåäèòüñÿ â òîì, ÷òî ïîäêëþ÷åí òîëüêî
ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ñ àäàïòåðîì. Åñëè íåèñïðàâíîñòü íå
óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
14 Îøèáêà ñâÿçè
 ñ÷åò÷èêå îøèáîê öåïè óïðàâëåíèÿ (CAN) íàêîïëåíî ñëèøêîì áîëüøîå çíà÷åíèå,
è ïðîöåññ ñâàðêè îñòàíîâëåí.
Ýòî ìîæåò ïðîèçîéòè, åñëè íàãðóçêà âðåìåííî îêàçàëàñü ñëèøêîì âûñîêîé.
Äåéñòâèÿ: Ïðîâåðüòå íàñòðîéêó ðàáî÷èõ ïàðàìåòðîâ â ïðîöåññå ñâàðêè.
Âûêëþ÷èòå ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå ñîñòîÿíèå.
Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
15 Ïîòåðÿ ñîîáùåíèé
Ñîîáùåíèå çàïèñàíî âìåñòî äðóãîãî ñîîáùåíèÿ. Ýòà îøèáêà ìîæåò áûòü
âûçâàíà ÷àñòûì íàæàòèåì êíîïîê ïàíåëè óïðàâëåíèÿ â ïðîöåññå âûïîëíåíèÿ
ñâàðêè.
Ïðîöåññ ñâàðêè ïðåêðàùàåòñÿ.
Äåéñòâèÿ:Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè. Âûêëþ÷èòå
ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå ñîñòîÿíèå. Åñëè îòêàç íå
óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
18 Îòñóòñòâèå ê îíòàêòà
Îòñóòñòâóåò ñîåäèíåíèå ïàíåëè óïðàâëåíèÿ ñ èñòî÷íèêîì ïèòàíèÿ.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå êàáåëè. Åñëè îòêàç íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà
ïî îáñëóæèâàíèþ.
19 Íåâåðíûå çíà÷åíèÿ ïàðàìåòðîâ âî âíåøíåì ÎÇÓ
Ýòà îøèáêà âîçíèêíåò â òîì ñëó÷àå, åñëè èíôîðìàöèÿ â ïàìÿòè ñ áàòàðåéíîé
ïîääåðæêîé îêàæåòñÿ íåâåðíîé.
Äåéñòâèÿ: Ýòà îøèáêà áóäåò èñïðàâëåíà àâòîìàòè÷åñêè, îäíàêî äàííûå êîòîðûå
íàõîäèëèñü â ïàìÿòè ñ áàòàðåéíîé ïîääåðæêîé, áóäóò ïîòåðÿíû.
20 Îøèáêà ðàñïðåäåëåíèÿ ïàìÿòè
Ìèêðîïðîöåññîð íå â ñîñòîÿíèè çàðåçåðâèðîâàòü äîñòàòî÷íûé îáúåì ïàìÿòè.
Ýòîò îòêàç ãåíåðèðóåò êîä îøèáêè 26.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
22 Ïåðåïîëíåíèå áóôåðà ïåðåäàò÷èêà
Áóôåð ïåðåäàò÷èêà ïåðåïîëíåí.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
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23 Ïåðåïîëíåíèå áóôåðà ïðèåìíèêà
Ñîîáùåíèÿ öåïè óïðàâëåíèÿ (CAN) ïîñòóïàþò ñ áîëåå âûñîêîé ñêîðîñòüþ, ÷åì
äîïóñêàåò áûñòðîäåéñòâèå ïëàòû îáðàáîòêè äàííûõ ñâàðêè.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
26 Ñòîðîæåâîé òàéìåð
Ïî êàêîé-òî ïðè÷èíå ïðîöåññîð íå ñïðàâèëñÿ ñî ñâîåé îáû÷íîé çàäà÷åé.
Ýòîò îòêàç íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ïðîãðàìì ñâàðêè â ïðîöåññå ñâàðêè.
28 Ïåðåïîëíåíèå ñòåêà
Âíóòðåííÿÿ ïàìÿòü ïåðåïîëíåíà.
Ýòàîøèáêàìîæåòáûòüâûçâàíà÷ðåçìåðíîéíàãðóçêîéíàïðîöåññîð.
Äåéñòâèÿ: Ïðîâåðüòå çàäàíèå ðàáî÷èõ ïàðàìåòðîâ â ïðîöåññå ñâàðêè.
29 Îòñóòñòâóåò ïîòîê îõëàæäàþùåé âîäû
Ñðàáîòàëî ðåëå êîíòðîëÿ ïîòîêà.
Âûïîëíåíèå òåêóùåé îïåðàöèè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå êîíòóð ïîäà÷è îõëàæäàþùåé âîäû è íàñîñ.
31 Îòñóòñòâóåò îòâåòíûé ñèãíàë îò äèñïëåéíîãî áëîêà
Ìèêðîïðîöåññîð íå ïîëó÷àåò îòâåòíîãî ñèãíàëà îò ïëàòû äèñïëåÿ.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
32 Îòñóòñòâóåò ïîòîê ãàçà
Ðàñõîä ãàçà ñîñòàâëÿåò ìåíåå 6 ë/ìèí.
Äåéñòâèÿ: Ïðîâåðüòå ãàçîâûé êëàïàí, øëàíãè è ñîåäèíèòåëè.
5 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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TOCe
1 INTRODUCTION 14...................................................
1.1 The control panel 14..........................................................
1.2 Remote control unit 14........................................................
2 MENUS 14...........................................................
2.1 Main and measurement menus 14..............................................
2.2 Settings menu 15............................................................
3 MMA WELDING 15....................................................
3.1 Settings 15..................................................................
3.2 Symbols in the display 16.....................................................
3.3 Settings example 16..........................................................
4 FAULT CODES 18.....................................................
4.1 List of fault codes 18..........................................................
4.2 Fault code descriptions 19.....................................................
5 ORDERING SPARE PARTS 21.........................................
DIAGRAM 22............................................................
ORDERING NUMBER 23.................................................
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1 INTRODUCTION
This manual describes use of the A4 control panel, which is installed in the AristoArc
400 & AristoArc 500 power unit.
For general information on operation, see the power source operating instructions.
1.1 The control panel
1 Display
2 Knob for setting the current.
3 Increase (+) or Decrease (--) selected by
the function pushbuttons. →.
4 First, second and third function pushbut-
tons
1.2 Remote control unit
Using a remote control unit, the primary parameters of the welding process can be
controlled from a device other than the control panel.
Aristo machines with intergral control panels should have program version 1.21 or
higher, in order for the remote control to function correctly.
Control panel’s behaviour on connection of the remote control unit
S The display freezes in the menu showing when the remote control is connected.
Measurement and setting values are updated, but only shown in those menus in
which the values can be displayed.
S If a fault code symbol is displayed, it cannot be removed until the remote control
has been disconnected.
2MENUS
The control panel uses several different menus. They are the main, measurement
and settings menus.
2.1 Main and measurement menus
The main menu is always displayed immediately after the
machine is started. The menu shows the values which have
been set. If the main menu is displayed when welding
begins, it switches over automatically to show the measured
values (measurement menu). The measured values will be
displayed even after welding has been completed.
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The settings menu can be accessed without losing the measured values. It is only
when the knob is turned that the setting values are displayed instead of the measured
values.
2.2 Settings menu
Different values can b e entered in the settings menu.
To access the settings menu, press , , or
.
When the power source is switched off and restarted, the last values to be set are
recalled.
3 MMA WELDING
3.1 Settings
Settings Setting range In steps of: Default value
“Hot start”* ON or OFF -- OFF
Hot start time 1--30 1 10
Arc force 0--10 0,5 3**
Electrode Rutile, Cellulose,
Arc--air gouging, Basic
4 Rutile**
Current
AristoArc 400
AristoArc 500
16 -- 400 A
16 -- 500 A
1A
1A
100 A
100 A
*) This function cannot be changed while welding is in progress.
**) When selecting electrode type, the start value is always 3 for arc force.
Hot start
Hot start increases the weld current for an adjustable time at the start of welding,
thus reducing the risk of poor fusion at the beginning of the joint.
Arc force
The arc force is important in determining how the current changes in response to a
change in the arc length. A lower value gives a calmer arc with less spatter.
Current
A higher current produces a wider weld pool, with better penetration into the
workpiece.
Irrespective of which menu is displayed, the setting value for the current can be
changed. The value is only displayed in the main menu.
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3.2 Symbols in the display
Function symbols
Arc force Hot start
Rutile electrode Cellulose electrode
Arc--air gouging electrode Basic e lectrode
Explanation of symbols
Active symbol (dark background). Active means that the function which the
symbol represents can be activated. New values can only be set when the symbol is
active.
Inactive symbol (light background). Inactive means that settings for the
function which the symbol represents cannot be changed. From the settings m enu,
pressing an inactive symbol will return the m achine to the main menu.
A dot in the upper right--hand corner indicates that “Hot start” is ON.
Value symbols
The value symbols are displayed in the settings menu for e ach function.
No arc force High arc force
Short hot start time Long hot start time
3.3 Settings example
Settings Value
Electrode Basic
“Hot start” ON
Hot start time 5
Arc force 5,0
Current 120 Amp
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Electrode = Basic
S Select the type o f electrode by pressing the first function pushbutton until
is shown in the display.
Hot start time = 5
S Press
to turn hot starting ON.
S Press
until 5,0 is shown in the display.
Arc force = 5
S Press until is shown in the display.
S Press
until 5,0 is shown in the display.
Current = 120 Ampere
S Turn the knob for setting the current until the display shows 120 Amp.
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4 FAULT CODES
Fault codes are used to indicate that a fault has occurred in the equipment. They
are shown in the display in the form of a symbol as follows:
Fault codes are updated every three seconds. The upper numeral in the
symbol is the number of the particular fault code: see Item NO TAG.
The lower figure indicates where the fault is:
0 = the control panel
2 = the power unit
4 = the remote control
The above symbol shows that the control panel (0) has lost contact with the power unit.
If several faults have been detected, only the code for the last fault to occur will be
displayed.
Press any of the function keys in order to clear the symbol from the display.
Symbols may be steady or flashing, depending on the type of fault.
Flashing symbols are highlighted with “ o” in the list of fault codes.
4.1 List of fault codes
Fault
code
Description Control
panel
Power unit Remote
control
1 EPROM x x x
2 RAM x x
3 External Read/Write RAM x
4 5V power supply x
5 High intermediate voltage power supply x
6 High temperature x
8 Power supply 1* x x x
9 Power supply 2* x x
10 Power supply 3* x
12 Communication error (warning) x x x
14 Communication error (bus off) x
15 Messages lost x x x
16 High open--circuit voltage x
18 Lost contact with the power unit x
19 Incorrect settings values in external RAM x
20 Memory allocation error x
22 Transmitter buffer overflow x
23 Receiver buffer overflow x
26 Watchdog x
28 St ack overflow x x
29 No cooling water flow x
31 No reply from the display unit x
32 No gas flow x
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Unit Power supply 1* Power supply 2* Power supply 3*
Control panel +3V
Power unit +15V --15V +24V
Remote control +13V +10V
4.2 Fault code descriptions
Fault
code1
Description
1 Program memory error (EPROM)
The program memory has “lost” a value, i.e. the value in some particular memory location
differs from the original value.
This fault does not disable any functions.
Action: Restart the machine. If the fault persists, send for a service technician.
2 Microprocessor RAM error
The microprocessor is unable to read/write from/to a certain memory position in its internal
memory.
This fault does not disable any functions.
Action: Restart the machine. If the fault persists, send for a service technician.
3 External RAM error
The microprocessor is unable to read/write from/to a certain memory position in its external
memory.
This fault does not disable any functions.
Action: Restart the machine. If the fault persists, send for a service technician.
4 5 V power supply low
The power supply voltage is too low.
The microprocessor stops all normal activities while waiting to be turned off.
Action: Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
5 Intermediate DC voltage outside limits
The voltage is too low or too high. Too high a voltage can be due to severe transients on
the mains power supply or to a weak power supply (high inductance of the supply).
The power unit turns off automatically.
Action: Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
6 High temperature
The thermal overload cutout has operated.
The power unit turns off automatically, and cannot be restarted until the cutout has reset.
Action: Check that the cooling air inlets or outlets are not blocked or clogged with dirt.
Check the duty cycle being used, to make sure that the equipment is not being overloaded.
8 Low battery voltage +3V, (control panel)
The voltage of the memory retention battery in the control panel is too low.
This fault does not disable any functions.
Action: Send for a service technician.
8 +15V power supply, (wire feed unit and power unit)
The voltage is too high or too low.
Action: Send for a service technician.
GB
-- 2 0 --
bi07d1ea
Fault
code1
Description
8 +13V power supply, (remote control unit)
The voltage is too high or too low.
Action: Send for a service technician.
9 --15V power supply, (power unit)
The voltage is too high or too low.
Action: Send for a service technician.
9 +10 V power supply (remote control unit)
The voltage is too high or too low.
Action: Send for a service technician.
10 +24V power supply, (power unit)
The voltage is too high or too low.
Action: Send for a service technician.
12 Communication error (warning)
The CAN circuit’s error counter has too high a value, and contact with the control panel
may be lost. This can occur if the load is temporarily too high.
Action: Check the equipment to ensure that only one remote control unit is connected. If
the fault persists, send for a service technician.
14 Communication error
The CAN circuit’s error counter has too high a value, and welding is stopped.
This can occur if the load is temporarily too high.
Action: Check the equipment to ensure that only one remote control unit is connected.
T urn off the mains power supply to reset the unit. If the fault persists, send for a service
technician.
15 Messages lost
A message has overwritten another message. This error can be caused by frequent pus-
hing of the panel pushbuttons while welding is in progress.
The welding process stops.
Action: Review the handling of welding programs during welding. Turn off the mains
power supply to reset the unit. If the fault persists, send for a service technician.
16 High open--circuit voltage
The open--circuit voltage has been too high.
Action: Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
18 Lost contact
The control panel has lost contact with the power unit.
The current activity stops.
Action: Check the cables. If the fault persists, send for a service technician.
19 Incorrect settings values in external RAM
This fault will be detected if the information in the battery--backed memory has become
corrupted.
Action: The fault will correct itself, but the data stored in the current memory position will
be lost.
20 Memory allocation error
The microprocessor is unable to reserve sufficient memory space.
This fault will generate fault code 26.
Action: Send for a service technician.
GB
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ESAB Control panel A4 User manual
- Category
- Welding System
- Type
- User manual
ESAB Control Panel A4
ESAB Control Panel A4 is a control panel used to operate ESAB AristoArc 400 and AristoArc 500 power sources. It allows you to set and adjust various welding parameters, monitor welding performance, and troubleshoot errors.
Here are some of the capabilities of the ESAB Control Panel A4:
- Set and adjust welding parameters such as current, arc force, and hot start.
- Monitor welding performance, including welding current, voltage, and wire feed speed.
- Store and recall welding programs for different applications.
- Diagnose and troubleshoot errors using the built-in error code display.
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- italiano: ESAB Control panel A4 Manuale utente