SteriFeed S90 Installation and Maintenance Manual

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manuals\s90installation-maintenance pasteuriser manual

3.12.2019.doc

Date Printed: 03/12/2019

Page No.1

S90

INSTALLATION/

MAINTENANCE

PASTEURISER

MANUAL

Customer:

Serial Number:

Language:

Date:

Medicare Colgate Ltd

Post Cross Business Park

Cullompton, Devon, EX15 2BB, England

Tel: 0044 (0) 1884 266 666 Fax: 0044 (0) 1884 266 333

www.sterifeed.com E-mail: [email protected]

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Page No.2 
 
CONTENTS 
CONTENTS ...................................................................................................................................... 2 
TOTAL VIEW ................................................................................................................................... 4 
PASTEURISER UNPACKING INSTRUCTIONS .......................................................................... 5 
SPACER FITTING  INSTRUCTIONS ............................................................................................. 6 
PASTEURISER START UP INSTRUCTIONS ............................................................................... 7 
INSTALLATION SECTION .......................................................................................................... 8 
TECHNICAL DATA ................................................................................................................. 8 
ELECTRICAL CONNECTIONS - CONT ............................................................................. 9 
ELECTRICAL CONNECTIONS ............................................................................................ 9 
RECOMMENDED ELECTRICAL CONNECTION ............................................................. 9 
WATER OUTLET CONNECTION ...................................................................................... 10 
WATER SUPPLY .................................................................................................................. 10 
INSTALLATION PHOTOS ................................................................................................... 11 
SCREEN CALIBRATION ..................................................................................................... 12 
SD CARD SOFTWARE INSTALLATION .......................................................................... 13 
SD CARD SOFTWARE INSTALLATION – page 2 ......................................................... 14 
SD CARD SOFTWARE INSTALLATION – page 3 ......................................................... 15 
SD CARD SOFTWARE INSTALLATION – page 4 ......................................................... 16 
SD CARD SOFTWARE INSTALLATION – page 5 ......................................................... 17 
SD CARD SOFTWARE INSTALLATION – page 6 ......................................................... 18 
SD CARD SOFTWARE INSTALLATION – page 7 ......................................................... 19 
SD CARD SOFTWARE INSTALLATION – page 8 ......................................................... 20 
SD CARD SOFTWARE INSTALLATION – page 9 ......................................................... 21 
SD CARD SOFTWARE INSTALLATION – page 10 ....................................................... 22 
SD CARD SOFTWARE INSTALLATION – page 11 ....................................................... 23 
INSTALLATION DRAWING ................................................................................................ 24 
MAINTENANCE SECTION – This section is for trained engineers only .............................. 25 
CONFIGURATION SCREEN .............................................................................................. 25 
CONFIGURATION SCREEN – PAGE 2 ........................................................................... 26 
FRONT VIEW OF INTERNAL COMPONENTS ............................................................... 27 
RIGHT SIDE VIEW OF INTERNAL COMPONENTS ...................................................... 28 
LEFT SIDE VIEW OF INTERNAL COMPONENTS ........................................................ 29 
REAR VIEW OF INTERNAL COMPONENTS.................................................................. 30 
VIEW OF PUMPS ................................................................................................................. 31 
FAULT FINDING ................................................................................................................... 32 
FAULT FINDING CONTINUED .......................................................................................... 33 
FAULT FINDING CONTINUED .......................................................................................... 34 
ALARM RESET INSTRUCTIONS ...................................................................................... 35 
ALARM RESET INSTRUCTIONS PAGE 2 ...................................................................... 36 
ALARM RESET INSTRUCTIONS PAGE 3 ...................................................................... 37 
MAINTENANCE GUIDE ...................................................................................................... 38 
WATER LEVEL SET UP ...................................................................................................... 39 
WATER LEVEL SET UP – PAGE 2 ................................................................................... 40 
DRAIN TIME CONFIGURATION ....................................................................................... 41 
PROBE CALIBRATION ....................................................................................................... 42 
CYCLE SETUP ..................................................................................................................... 44 
CYCLE SETUP – PAGE 2 ................................................................................................... 45 
CYCLE SETUP – PAGE 3 ................................................................................................... 46 
PARAMETER LIST ............................................................................................................... 47 
HEATER RESET ................................................................................................................... 48 

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HEATER RESET CONTINUED .......................................................................................... 49 
WATER REFRIGERATION SYSTEM ............................................................................... 50 
HAZARDS .............................................................................................................................. 51 
VIEW OF CONTROL PANEL ............................................................................................. 52 
BOTTLE PROBE CHANGE ................................................................................................ 53 
SERVICE CHECKLIST ........................................................................................................ 54 
EMC DIRECTIVE STATEMENT ......................................................................................... 55 
APPENDIX ............................................................................................................................. 56 
FLOW DIAGRAM .................................................................................................................. 57 
INDIVIDUAL STAGES AS PER THE LADDER DIAGRAM ........................................... 58 
SCHEMATIC DRAWING PAGE 1 ...................................................................................... 59 
SCHEMATIC DRAWING PAGE 2 ...................................................................................... 60 
SCHEMATIC DRAWING PAGE 3 ...................................................................................... 61 
SCHEMATIC DRAWING PAGE 4 ...................................................................................... 62 
SCHEMATIC DRAWING PAGE 5 ...................................................................................... 63 
SCHEMATIC DRAWING PAGE 6 ...................................................................................... 64 
SCHEMATIC DRAWING PAGE 7 ...................................................................................... 65 
SCHEMATIC DRAWING PAGE 8 ...................................................................................... 66 
SCHEMATIC DRAWING PAGE 9 ...................................................................................... 67 
SCHEMATIC DRAWING PAGE 10 ................................................................................... 68 
SCHEMATIC DRAWING PAGE 11 ................................................................................... 69 
EC DECLARATION OF CONFORMITY ........................................................................... 70 
ELECTRICAL TEST CERTIFICATE .................................................................................. 71 
CERTIFICATE OF COMPLIANCE ..................................................................................... 72 
SPARES LIST ....................................................................................................................... 73 
TEST GRAPH ........................................................................................................................ 74 
WARRANTY .......................................................................................................................... 75 
 
 
 
 
 
 
 
 

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Page No.4

TOTAL VIEW

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Page No.5

PASTEURISER UNPACKING INSTRUCTIONS

Unpacking

WARNING: Please make sure the pallet/crate has not been tipped or

dropped.

Check the Tip & Tell label on the side of the box has not filled up with

the blue ink. Check the Drop and Tell label has not been activated.

The chiller is a refrigeration unit and must not be tipped or dropped.

If it has been tipped or dropped do not accept delivery of equipment!

Remove the product from its packaging. Any damage please notify immediately.

Crate should comprise of:

1. S90 Pasteuriser, Two Hoses (Hot and Cold) & 2 Baskets (depending on order)

2. SD Card and reader

3. Spare Probe

4. Thermometer

5. Spirit Level

6. Temperature Warning Poster

7. Hand Over Certificate

8. Electrical Drawings

9. Pasteuriser Manual x 2

Hand over Certificate. Note: The Hand over certificate must be filled out and returned to

Medicare Colgate Ltd, failure to do so may invalidate the warranty.

Important

Do not connect the machine to the electricity supply until all the packing has

been removed. To obtain the best possible performance and trouble free

operation from your machine it is important that you read the Manuals carefully.

Failure to observe these instructions may invalidate your right to free service

during the guarantee period.

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Page No.6

SPACER FITTING INSTRUCTIONS

The pasteuriser is supplied with spacers; these must be fitted to ensure correct space is around the pasteuriser. Once

fitted please send photo’s via email to sales[email protected], if spacers are not fitted it will invalidate the

warranty.

Spacers prevent the equipment to be placed to close to a wall or cupboard thus restricting ventilation

1. Using a 4mm allen key remove the screw at the back of the right hand side panel.

2. Fit the long screw provided with the spacers to the spacer.

3. Fit screw and spacer to the pasteuriser panel.

4. Repeat steps 1-3 for the left hand side panel.

5. For the back of the machine fit one of the short screws taken from the side panels to the spacer. Fit the spacer to

pasteuriser by the drain hose.

Now the pasteuriser is fitted with spacers it is ready to be put in to position.

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Page No.7

PASTEURISER START UP INSTRUCTIONS

(For the hospital engineering department or equivalent)

• First position pasteuriser on a level surface with ventilation areas kept clear, as

shown on the installation drawing page 24. Lower the levelling foot on the castor

by turning the red wheel on the castors, fine adjustment of the level may be

achieved by raising or lowering the levelling foot.

• Fit spacers as per page 6 of this manual

• Connect to power as per pages 8-9 in the installation section (ensure correct

power supply & sufficient voltage) PLEASE NOTE: Voltage must be stable otherwise the

pasteuriser may not run or could cause damage to the pasteuriser invalidating the warranty.

• Electrical Connection and Surge Protection

• Damage from electrical transients, or surges, is one of the leading causes of electrical

equipment damage.

• Please ensure the machine is connected to a ‘clean’ and appropriate power supply and is

surge protected to avoid damage.

• Please consult with an electrician for advice suited to your operation and conditions.

• Create a folder for the milk bank, for them to save their graphs to file

• Advise milk bank of exact location of this folder and any possible passwords

• Run a Fridge Test (see maintenance section- probe calibration page 43 point 12)

as per instructions before running a cycle. This gets the chiller working properly

after transit. If this isn’t done the machine may fault on the first cycle. (please note

there will be a bang noise on start-up if the equipment has not been used for some

time refrigeration gases form a small liquid drop and on start-up this is coughed

out making a bang noise)

• Check water levels are set correctly (see maintenance section 39 & 40 of this

manual)

• Run a minimum of 1 test cycle with a full load before putting machine into

operation and forward the graph of this cycle to Sterifeed (support@sterifeed.com)

for a health check. See operator manual pages 19-22

• Place the thermometer near the machine to monitor the temperature and place the

warning poster above the pasteuriser.

Note: Please be advised results may vary according to site conditions; minor

adjustments to the settings may be required.

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Page No.8

INSTALLATION SECTION

TECHNICAL DATA

Dimensions:

Height

H-964mm

Width

W-605mm

Depth

D-706mm

Minimum

Floor space:

Width

W-800mm

Depth

D-1100mm

Water Pressure:

Incoming hot water

temperature:

Incoming cold water

temperature:

Noise level:

34.5-1034.2 kN/m2

5-150 lbs/sq in max

55˚C max

20˚C max

60dBA @ 1m

Warning: There must be a minimum of 200mm space around the pasteuriser and the

room must good have ventilation otherwise the Pasteuriser could get too hot and fault!

The pasteuriser must sit on a level surface.

Electrical: 230V/50Hz/1ph 2000W, FLA 9.2A (PLEASE NOTE: Voltage must be stable otherwise the

pasteuriser may not run or could cause damage to the pasteuriser invalidating the warranty).

Electrical Connection and Surge Protection

Damage from electrical transients, or surges, is one of the leading causes of electrical equipment

damage.

Please ensure the machine is connected to a ‘clean’ and appropriate power supply and is surge

protected to avoid damage.

Please consult with an electrician for advice suited to your operation and conditions.

Electric consumption: 2.12 kWh

Important:

Do not connect the machine to the electricity supply until all packing has been removed.

To obtain the best possible performance and trouble free operation from your machine it

is important that you read these instructions carefully.

Failure to observe these instructions may invalidate your right to free service during the

guarantee period.

Recommended: Heat extractor if the room has a high ambient room temperature.

Pasteuriser Heat output during cooling for the S90 = 2.772kWh

Pasteuriser ambient operating temperature: 5˚C to 25˚C

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Page No.9

ELECTRICAL CONNECTIONS - CONT

ELECTRICAL CONNECTIONS

Supply AC only. The machine must not be used on DC supply.

1 Earthing warning - this appliance must be earthed.

The manufacturer declines any liability should this safety measure not be

observed.

2 Electrical connection - important:

The unit is supplied with a 13A plug which must be plugged into a corresponding

switch socket of the same type. (Please note, breaker must be C or D rated)

- green and yellow - earth

- blue - neutral

- brown – live

Connect the wires to your plug or switch fuse. Since the colours of the wires in the mains

lead of the appliance may not correspond with the markings identifying the terminals in

your plug, connect the wires as follows. Connect the green and yellow (earth) wire to the

terminal in the plug which is marked with the letter E or coloured green or green/yellow.

Connect the blue (neutral) wire to the terminal in the plug which is marked with the letter

N or coloured black. Connect the brown (live) wire to the terminal in the plug which is

marked with the letter L or coloured red.

The socket outlet used must have a rating of 13A single phase.

RECOMMENDED ELECTRICAL CONNECTION

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Page No.10

WATER OUTLET CONNECTION

The drain hose should discharge into an air gap standpipe between 600mm & 900mm

above floor level. Details are shown below.

Note the hose must fall continuously from the back of the unit to the standpipe.

WATER SUPPLY

Water consumption: 85 Litres per cycle

Warning:

Maximum incoming hot water temperature is 55˚C (If higher, a temperature regulator will

be required)

Maximum incoming cold water temperature is 20˚C

The water supply must be clean drinking water and free from micro-organisms, and

sediment free as per EPA Primary Drinking Water Standards

http://web.mit.edu/watsan/methods_waterqualitystandards.html .

Maximum water hardness 200mg/L – if the water hardness is above this level a water

softener should be fitted.

If water is not sediment free then an external filter should be fitted otherwise the

pasteuriser could be damaged.

Both hot and cold water supplies are preferable and they should be between 34.5 kN/m

2

(5 lb/in

2

) and 1034.2 kN/m

2

(150 lb/in

2

) pressure.

One hose should be connected between the hot supply and the threaded connection

labelled hot supply on the rear of the machine.

The other hose should be connected between the cold supply and the threaded

connection labelled cold supply on the rear of the machine.

Remember to insert a sealing washer at each connection point to ensure watertight

joints. Do not over tighten the connections by using tools - hand tight is sufficient to

prevent leaks.

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Page No.11

INSTALLATION PHOTOS

Pictures to show how hot and cold water and drainage should look

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Page No.12

SCREEN CALIBRATION

To calibrate the screen to the operator’s touch first, press and hold the screen for 7 seconds.

Press on the calibrate screen button.

On the next screen press on the ‘yellow squares’ as they appear, once last square disappears the

screen will then be calibrated.

Press ‘ESC’ to return to the main screen.

Press and hold

here

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Page No.13

SD CARD SOFTWARE INSTALLATION

Before installing SD Card software, disable UAC (User Account Control) as described

below if running Windows Vista, Windows 7, windows 8 or Windows 10.

Note - You’ll need to reboot your computer before the changes take effect.

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SD CARD SOFTWARE INSTALLATION – page 2

Note - You’ll need to reboot your computer before the changes take effect.

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Page No.15

SD CARD SOFTWARE INSTALLATION – page 3

Disabling UAC in Windows 8

1. Right-click on the “Start” button where you will find the option Control Panel.

Click on the “control Panel” and it will take you to the Control Panel Menu.

2. Then click on “User Accounts and Family Safety”

3. Then click on “User Accounts”.

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SD CARD SOFTWARE INSTALLATION – page 4

Disabling UAC in Windows 8 Continued

4. Then click on “Change User Account Control Settings”

5. Here you see “Always notify” scale to the left side. Bring the cursor of the scale

to the lowest level to disable the User Account Control in your system and click

“OK” to save changes

Note - You’ll need to reboot your computer before the changes take effect.

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Page No.17

SD CARD SOFTWARE INSTALLATION – page 5

Disabling UAC in Windows 10

1. Right-click on the “Start” button (The windows symbol) where you will find the

option Control Panel. Click on the “control Panel” and it will take you to the Control

Panel Menu

2. Select User Accounts.

3. Then click on “Change User Account Control Settings”

4. If prompted by UAC, click on Yes to continue.

5. In the User Account Control settings, move the slider to the bottom (Never Notify).

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Page No.18

SD CARD SOFTWARE INSTALLATION – page 6

Disabling UAC in Windows 10 Continued

6. If prompted by UAC, click on Yes to continue.

Note - You’ll need to reboot your computer before the changes take effect.

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Page No.19

SD CARD SOFTWARE INSTALLATION – page 7

1. Place SD card into the card reader on the PC.

2. Click on ‘open folder to view files’

3. Double click on ‘Set up.exe’

4. The screen will display the following.

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SD CARD SOFTWARE INSTALLATION – page 8

5. Click on ‘Next’

6. Click on ‘Everyone’ and then click on ‘Next’

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SteriFeed S90 Installation and Maintenance Manual

SteriFeed S90 Installation and Maintenance Manual

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