Toro Recycler Kit, 60in TURBO FORCE Side Discharge Mower Installation guide

Type
Installation guide

Toro Recycler Kit, 60in TURBO FORCE Side Discharge Mower is designed for efficient lawn mowing and side discharge of grass clippings. It provides a clean and precise cut, enhancing the appearance of your lawn. The kit includes baffles and kickers to ensure proper airflow and optimal grass discharge, ensuring a well-manicured lawn. Its compatibility with 60-inch TURBO FORCE decks makes it a suitable upgrade for your lawn care equipment. Installation is straightforward, detailed instructions are provided in the manual, and the kit includes all the necessary hardware for a hassle-free setup.

Toro Recycler Kit, 60in TURBO FORCE Side Discharge Mower is designed for efficient lawn mowing and side discharge of grass clippings. It provides a clean and precise cut, enhancing the appearance of your lawn. The kit includes baffles and kickers to ensure proper airflow and optimal grass discharge, ensuring a well-manicured lawn. Its compatibility with 60-inch TURBO FORCE decks makes it a suitable upgrade for your lawn care equipment. Installation is straightforward, detailed instructions are provided in the manual, and the kit includes all the necessary hardware for a hassle-free setup.

FormNo.3438-580RevA
Recycler
®
Kit
52in,60in,or72inTURBOFORCE
®
SideDischargeMower
ModelNo.140-8016
ModelNo.140-8017
ModelNo.140-8018
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
2
Nopartsrequired
Removetheexistingblades.
3
Nopartsrequired
Removetheexistingbafes.
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
1
Nut(1/2inch)
1
4
Washer(1/2inch)
1
Installthebafes(for52-inchdecks).
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
5
Washer(1/2inch)
2
Installthebafes(for60-inchdecks).
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
6
Washer(1/2inch)
2
Installthebafes(for72-inchdecks).
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3438-580*A
ProcedureDescription
Qty.
Use
Kicker1
Bolt(3/8x1inch)
4
7
Locknut(3/8inch)
4
Installthekickers(for72-inchdecks
only).
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemachineforattachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andsettheparking
brake.
2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedeckorrearpartofthemachinetoeaseinstallation.
2
2
RemovingtheExisting
Blades
NoPartsRequired
Procedure
Removetheexistingbladesfromthespindles;refer
totheOperator’sManual.
3
RemovingtheExisting
Bafes
NoPartsRequired
Procedure
Note:Inthestepsbelow,theboltsarethreaded
intothemowerdeck.Removethenutsrstbefore
removingthebolts.
1.Removethecamlocks,washers,nut,andbolt
fromtheadjustableowbafe(Figure1).
2.Removetheboltsandnutssecuringtheleft
bafe(Figure1).
3.Removetheboltsandnutssecuringthe
dischargebafe(Figure1).
Note:Retainthebafesandhardwareforuse
whenchangingtoside-dischargingmode.
g316018
Figure1
72-inchdeckshown
1.Camlock
5.Bolt
2.Washer
6.Rightadjustableowbafe
3.Locknut
7.Dischargebafe
4.Left,frontbafe
3
4
InstallingtheBafes
For52-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
1
Bolt(1/2x1inch)
1
Nut(1/2inch)
1
Washer(1/2inch)
4
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure2).
2.Looselysecuretherightbafetothetopofthedeckusing1bolt(1/2x1inch),2tappingbolts(3/8x1
inch),1nut(1/2inch),1washer(1/2inch),and2angenuts(3/8inch)asshowninFigure2.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure2.
4.Installtheleftbafeintothedeck(Figure2).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure2.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure2.
7.Tightentheboltsthenthenuts.
g316032
Figure2
1.Tappingbolt(3/8x1inch)6.Bolt(3/8x1inch)
2.Washer(1/2inch)7.Nut(3/8inch)
3.Nut(1/2inch)8.Rearbafe
4.Flangenut(3/8inch)9.Rightbafe
5.Leftbafe10.Bolt(1/2x1inch)
5
5
InstallingtheBafes
For60-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
2
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
Washer(1/2inch)
6
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure3).
2.Looselysecuretherightbafetothetopofthedeckusing2bolts(1/2x1inch),2tappingbolts(3/8x1
inch),2nuts(1/2inch),2washers(1/2inch),and2angenuts(3/8inch)asshowninFigure3.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure3.
4.Installtheleftbafeintothedeck(Figure3).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure3.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure3.
7.Tightentheboltsthenthenuts.
g316075
Figure3
1.Bolt(1/2x1inch)6.Leftbafe
2.Washer(1/2inch)7.Bolt(3/8x1inch)
3.Nut(1/2inch)8.Nut(3/8inch)
4.Flangenut(3/8inch)
9.Rearbafe
5.Tappingbolt(3/8x1inch)10.Rightbafe
7
6
InstallingtheBafes
For72-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
2
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
Washer(1/2inch)
8
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure4).
2.Looselysecuretherightbafetothetopofthedeckusing2bolts(1/2x1inch),2tappingbolts(3/8x1
inch),2nuts(1/2inch),2washers(1/2inch),and2angenuts(3/8inch)asshowninFigure4.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure4.
4.Installtheleftbafeintothedeck(Figure4).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure4.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure4.
7.Tightentheboltsthenthenuts.
g316077
Figure4
1.Bolt(1/2x1inch)6.Leftbafe
2.Tappingbolt(3/8x1inch)7.Bolt(3/8x1inch)
3.Washer(1/2inch)8.Nut(3/8inch)
4.Nut(1/2inch)
9.Rearbafe
5.Flangenut(3/8inch)10.Rightbafe
9
7
InstallingtheKickers
For72-inchDeckOnly
Partsneededforthisprocedure:
1Kicker
4
Bolt(3/8x1inch)
4
Locknut(3/8inch)
Procedure
1.Removetheexistingboltsandnutsintheholes
forthekickers(Figure5).
2.Installthenewkickerstothemowerdeckinthe
locationsshowninFigure5.
3.Securethekickersusing4carriagebolts(5/16
x1inch)and4locknuts(5/16inch)asshown
inFigure5.
g316078
Figure5
1.Locknut(3/8inch)3.Bolt(3/8x1inch)
2.Kicker
10
Notes:
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Toro Recycler Kit, 60in TURBO FORCE Side Discharge Mower Installation guide

Type
Installation guide

Toro Recycler Kit, 60in TURBO FORCE Side Discharge Mower is designed for efficient lawn mowing and side discharge of grass clippings. It provides a clean and precise cut, enhancing the appearance of your lawn. The kit includes baffles and kickers to ensure proper airflow and optimal grass discharge, ensuring a well-manicured lawn. Its compatibility with 60-inch TURBO FORCE decks makes it a suitable upgrade for your lawn care equipment. Installation is straightforward, detailed instructions are provided in the manual, and the kit includes all the necessary hardware for a hassle-free setup.

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