Baja DB30 Setup Instructions

Brand: Baja

Model: DB30

Type: Setup Instructions

Baja DB30 is a versatile mini bike suitable for a variety of terrains and activities. It features a durable steel frame, a powerful 2-stroke engine, and a sturdy suspension system. The Baja DB30 is ideal for off-road adventures and recreational riding. With its compact size and lightweight design, it is easy to maneuver and transport. Whether you're exploring trails, cruising through the neighborhood, or just having fun in the backyard, the Baja DB30 offers an exciting and thrilling experience.

1. Remove carton top.

Rev. A

1. Remove set up instructions,

owners manual and parts.

2. Locate white moisture absorbing

packet and discard. Note: This packet

is for shipping purposes only.

Set Up Instructions DB30

Removal from crate

8mm

lock Nuts

2 Rubber Grommets

Front Fender

Front Fender and Hardware

Hardware and Parts

Wheel Spacers

Washer

12mm

Castle Nut

Cotter Pin

Castle nut cover

Front Wheel

12mm Front Axle bolt

Front Tire and Hardware

Front fork assembly Hardware

10mm X 165mm Front Fork Bolt

10mm Front

Fork Lock Nut

2 large Washers

2 Beveled

Washers

8mm X 25mm

Bolts

Cable Ties

Yellow Front Reector

Red Rear Reector

Steering Fork assembly

10mm X 165mm Front Fork Bolt

2. Attach fork assembly by inserting fork

bolt down through 1- large washer, 2- Top

fork bracket, 3- Beveled washer facing down,

4- Down tube, 5- Beveled washer facing up,

6- Bottom fork bracket, 7- large washer, 8-

lock nut provided.

Torque to 20 ft/lbs

Down Tube

10mm Lock Nut

Top Fork bracket

Beveled portion of

washer faces down

Beveled

Washer

Beveled portion of

washer faces up

Bottom Fork bracket

Large washer

Beveled

Washer

1. Install fork assembly. Make sure throttle cable,

brake cable, and on/o switch wire are routed

correctly through front fork assembly. (See

photo for correct wire and cable placement)

Brake Cable

Throttle cableON/OFF Switch wire

Fork

Assembly

SECURING THROTTLE CABLE, BRAKE CABLE

AND WIRING

Use 3 plastic cable ties provided to secure

brake cable and engine ON/OFF switch wire

to mini bike frame (See photo for correct

placement of cable ties) Make sure there

are no kinks and that brake cable and wiring

have free movement when handle bars are

turned left and right . Apply brakes making

sure brakes work properly with free

movement .

Run throttle cable along top of mini bike

frame. Use 2 plastic cable ties provided to

secure throttle cable to frame (See photo

for correct placement of cable ties). Make

sure throttle works smoothly and snaps back

into place after cable ties are in place. Move

handle bars left and right making sure cable

has free movement and does not pull against

throttle lever or throttle portion of engine. .

Plastic cable ties

Throttle cable

Plastic cable ties

Brake cable

Plastic cable ties

ON/OFF

switch wire

Front Fender Assembly

1. Install front fender. Make sure large

portion of fender is over wheel. Install

with rubber grommet between frame

and fender. Tighten with 8mm Nuts and

8mm X 25mm bolts provided.

Torque bolts to 15 ft/lbs

8mm Lock nuts

Rubber Grommets

8mm X 25mm bolt

Fender Orientation.

Larger part toward

front over wheel.

Front Wheel Assembly

1. Starting with left side (left side is dened as

left side of mini bike while sitting in riding

position), slide axle through 1- fork, 2- small

wheel spacer , 3- wheel. 4- large wheel spacer,

5- fork, 6-washer. Note: Place large spacer on

right side of wheel and smaller spacer on left

side of wheel .

2. Place castle nut on end of axle and tighten

snug. Once tight, insert cotter pin and bend

over ends with a pair of pliers.

WARNING

Riding minibike without cotter pin installed on front and rear wheel axles could be

hazardous

Riding minibike without cotter pins installed increases the risk of front and/or rear

wheels coming loose which could result in severe injury or death.

Before riding, make sure front and rear axle cotter pins are installed.

Washer

Castle Nut

Cotter Pin

Castle nut cover

Large wheel spacer right side

Small wheel spacer left side.

Cotter Pin

Bend cotter pin end

3. Place rubber castle nut cover over nut and

cotter pin

Castle nut cover

Left

Right

Axle

Front and Rear Reectors

1. There are three red reectors. These reectors

need to be attached to the rear of the minibike,

one on each side and one on the rear. Screw each

reector onto the welded bracket clockwise (CW).

2. There are two yellow reectors. These reectors

need to be attached to the front of the minibike,

one on each side. Screw each reector onto the

welded bracket clockwise (CW).

Yellow Front Reector

Red Rear Reector

2. Fill gas tank as specied in

owners manual.

1. Drain packing oil and ll with correct

amount and type of oil as specied in

owners manual

3. Refer to owners manual for starting

instructions

WARNING!

This Mini Bike may be shipped with packing oil

in engine. This oil should be drained and re-

placed with new engine oil as described in the

owners manual. Never attempt to start engine

without rst replacing engine oil with proper

amount and grade as described in owners

manual.

Gas and Oil

Oil Drain plug

Oil Fill Plug

1-888-863-2252

If you have any questions

Please call Toll Free

Baja DB30 Setup Instructions

Baja DB30 Setup Instructions

Baja DB30 Setup Instructions

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