Baja WD400U User manual

Type
User manual
WD400U Service Manual
For any questions please contact Baja Motorsports at 888-863-2252
1
Content
Content..................................................................................................................................................2
Chapter I General description...............................................................................................................5
Section 1 Special tools, instruments & meters.................................................................................... 6
(I) Special tools.........................................................................................................................7
Section 2 Identication code, label of model and engine No...............................................................8
Section 3 Points for attention in maintenance......................................................................................8
Section 4 Specication...................................................................................................................... 12
I. How to use conversion table of unit................................................................................... 12
(1) How to use conversion table............................................................................................ 12
(2) Denition of unit...............................................................................................................12
II. Basic specication.............................................................................................................13
III. ATV body......................................................................................................................... 15
IV. Electric system................................................................................................................. 16
V. Maintenance specication of engine................................................................................. 17
Section 5 Requirements for torque of fastener................................................................................... 20
(3) General torque specication............................................................................................ 22
Section 6 Lubrication point and type of lubricants............................................................................ 23
(I) ATV body......................................................................................................................... 23
(II) Engine............................................................................................................................. 24
Chapter II Maintenance and adjustment of vehicle............................................................................ 25
Section 1 Periodic maintenance/lubrication...................................................................................... 25
Section 2 Disassembly and assembly of cushion, fender and fuel tank............................................. 26
(I) Cushion...............................................................................................................................26
(II) Rear fender...................................................................................................................... 26
(III) Fuel tank.......................................................................................................................... 29
(IV) Front fender..................................................................................................................... 30
Section 3 Maintenance and adjustment of vehicle body.................................................................... 32
(I) Wear inspection of front and rear brake............................................................................ 32
(II) Adjustment of front brake..................................................................................................32
(III) Adjustment of free clearance of left lever and rear brake pedal.......................................33
(IV) Position adjustment of steering lever............................................................................. 35
(V) Lubricating oil level inspection of rear driving gearcase................................................. 35
(VI) Replacement of engine oil of rear driving gearcase....................................................... 36
(VII) Rubber sleeve inspection of rear wheel fork................................................................. 37
(VIII) Inspection of steering system....................................................................................... 37
(IX) Adjustment of toe-in of front wheel............................................................................... 38
(X) Inspection of front/rear shock absorber........................................................................... 39
(XI) Adjustment of rear shock absorber............................................................................... 39
(XII) Inspection of tire.......................................................................................................... 40
(XIII) Inspection of rim........................................................................................................ 41
Section 4 Maintenance and adjustment of electrical appliance......................................................... 42
(I) Inspection of battery......................................................................................................... 42
(II) Inspection of fuse............................................................................................................ 43
(III) Replacement of headlight lamp.......................................................................................44
2
Section 5 Maintenance and adjustment of engine.............................................................................. 46
(I) Cleaning of air lter...........................................................................................................46
(II) Inspection of spark plug.................................................................................................. 47
(III) Adjustment of idle speed............................................................................................... 48
(IV) Adjustment of free clearance of throttle grip................................................................ 48
(V) Adjustment of speed limiter............................................................................................ 49
(VI) Adjustment of valve clearance..................................................................................... 50
(VII) Adjustment of timing chain tension..............................................................................52
(VIII) Measuring of compressive force................................................................................. 53
(IX) Inspection oil quantity of engine................................................................................... 54
(X) Replacement of engine oil and inspection of oil ow..................................................... 55
Chapter III Repair and maintenance of vehicle body.........................................................................57
Section 1 Rear driving gearcase and driving shaft.............................................................................57
(I) Troubleshooting.................................................................................................................58
(II) Inspection.........................................................................................................................58
(III) Troubleshooting table.....................................................................................................59
(IV) Disassembly.................................................................................................................. 60
(V) Inspection.........................................................................................................................63
Section 2 Rear wheel/Rear brake/Rear wheel axle............................................................................ 64
(I) Removal steps................................................................................................................... 66
(II) Inspection stepes............................................................................................................ .68
(III) Installation steps............................................................................................................. 70
Section 3 Rear shock absorber and rear wheel fork.......................................................................... 74
(I) Disassembling steps......................................................................................................... 75
(II) Checking steps................................................................................................................ 77
(III) Mounting steps.............................................................................................................. 79
Section 4 Steering operation system................................................................................................. 82
(I) Removal steps of steering bar........................................................................................... 83
(II) Removal steps of steering vertical column welding....................................................... 84
(III) Inspection content......................................................................................................... 85
(IV) Installation steps........................................................................................................... 86
(V) Installation steps of steering bar.................................................................................... 89
Section 5 Front Wheel and Front brake.............................................................................................90
(I) Disassembly......................................................................................................................92
(II) Installation.......................................................................................................................93
Section 6 Front shock absorber and front wheel fork and Front differential.................................. 95
(I) Disassembly.................................................................................................................... 97
(II) Installment steps.......................................................................................................... 100
Chapter IV Electric appliance........................................................................................................ 102
Section 1 Electric assembly............................................................................................................ 102
Section 2 Inspect switch................................................................................................................. 104
Section 3 Check headlight lamp..................................................................................................... 105
Section 4 Troubleshooting the ignition system failure................................................................... 106
Section 5 Running starting circuit.................................................................................................. 108
3
Section 6 Troubleshooting electric starting system......................................................................... 109
Section 7 Battery will not hold charge............................................................................................. 112
Section 8 Troubleshooting................................................................................................................ 114
Section 9 Inspection of lighting system........................................................................................... 116
(I) Headlight not working..................................................................................................... 116
(II) Taillight not working...................................................................................................... 117
Section 10 Troubleshooting.............................................................................................................. 118
(I) If indicated lamp is out of work....................................................................................... 118
Section 11 Inspection of signal system........................................................................................... 120
(I) If the neutral indicated lamp is out work......................................................................... 120
(II) If the reverse indicated lamp is out work........................................................................ 121
(III) If the HB indicated lamp is out work............................................................................ 122
Chapter V Engine.............................................................................................................................. 123
Section 1 Disassembly of Engine...................................................................................................... 123
(I) Remove the engine from nished ATV.............................................................................. 123
(II) Disassembly of engine..................................................................................................... 145
Section 2 Inspection and maintanence of engine............................................................................... 135
Section 3 Assembly and adjustment of engine................................................................................... 154
(I) Installation......................................................................................................................... 183
Chapter VI Vehicle Troubleshooting.................................................................................................. 180
(I) Starting trouble/difculty................................................................................................... 180
4
Chapter I General Description
Section 1 Description
1. Front wheel
2. Headlight
3. Forward/Reverse lever
4. Shift pedal
5. Fuel valve
6. Hand-operated lever
7. Air choke
8. Taillight
9. Rear wheel
10. Rear luggage carrier
11. Exhaust silencer
12. Cushion
13. Fuel tank cover
14. Rear brake pedal
15. Front luggage carrier
16. Left rear brake lever
17. Hand-operated parking brake
18. Main switch lock
19. Throttle grip
20. Right front brake lever
21. Left switch unit
22. Left and right mirror (not
shown)
CAUTION:
The ATV you purchased may be slightly different from the pictures in the
manual due to improvements.
1
2
3
4
5
6 7
8
9
10
11 12 13
14 15
16 17
18
19
20
21
5
Section 1 Special tools, instruments and meters
(I) Special tools
There are special tools needed to properly adjust and assemble this unit. These tools are
intended to prevent maintenance defects and damage.
1. Wrench for valve adjustment, mainly used to adjusting the valve clearance. Specication:
3mm, 90890-01311
2. Puller for piston pin, used for removing piston pin.
3. Remover for rotator, mainly for pulling the magneto rotator from crank.
4. Clamp for rotator, for clamping magneto rotator when removing it to prevent it’s rotation due
to torque force.
5. Stop rotating meter for rotator, used for removing and assembling rotator of kick starter.
6. Puller for crank, for disassembling crank from crankcase.
7. Puller for rocker shaft, used for the removing rocker shaft.
8. Compressing tools for spring of valve, for xing and compressing spring when assembling
valve lock clamp.
9. Assembling and disassembling tools for valve guide.
10. Assembling buffer, used for assembling crank and balancing gear.
11. Hollow sleeve, for assembling crank and balancing gear.
12. Assembling tool for crank, used for assembling crank and balancing gear.
13. Assembling and disassembling joint for universal coupling.
14. Assembling and disassembling disc, used for assembling and disassembling reverse gear.
15. Fixed puller for gear.
6
(II) Instruments and meters
The following instruments and meters can be selected with
reference to the same type of vehicle.
7
Section 2 Identication code, label
of model and engine No.
Identication code
Engraved in the left or right side of the front
supporting main tube of engine of frame
Engine No.
This is engraved on the top middle part of the
right crankcase of engine.
Section 3 Points for attention in maintenance
1. Preparation when disassembling
• Clean and dirt or mud from vehicle.
• Be sure to use proper tools when disassembling
• Keep all the components away from re. Pay attention to hot surfaces such as the engine,
exhaust etc.
When disassembling the ATV, keep alike parts such as gear pairs, cylinder, piston, etc.
together. When assembling or replacing these components they should be kept in pairs.
When disassembling the engine, clean all components and place in a tray in the order of
disassembly, not only increasing the assembling speed, but also ensuring the correct assembly.
2. Replace the components
When replacing components use only the products, lubricants and grease recommended by
manufacturer.
3. Oil seal, shim, O-ring, clip, split pin, elastic washer
When disassembling to maintain the engine, to ensure that the reassembled engine has good
sealing and connected parts are xed and reliable, the oil seal, shim, o-ring, clip, split pin and
elastic washer should be replaced, be sure to keep lip of oil seal, surface of shim and o-ring in a
clean condition.
When reassembling, apply lubricant to all the alike components and bearings,
apply grease for oil seal.
8
4. Clip
Before assembling, check all the clips carefully.
Replace with a new one after removing from piston
pin. When mounting clip ring (1), make the sharp
end face (2) on the opposite position of
impacted face (3) of clip. (see gure at left)
5. Locking washer/shim and location pin
When reassembling, replace all locking washer/shim
and location pin (a) . After bolt or nut is in the lock
position, bend and x both ends of locking shim
along head of bolt or direction of nut.
6. Bearing and oil seal
When assembling bearing and oil seal, put the mark
(specication of manufacturer) outside. When as-
sembling oil seal, apply a thin layer of lithium-based
grease on the lip of oil seal.
CAUTION:
Do not dry inside of bearing by blowing out with
compressed air, this will cause damage to the surface
of the bearing.
9
7. Check of electric parts
Make sure there is no rust, dirt or moisture at the
connection, if there is blow it dry or clean.
The electrolyte inside the battery is corrosive, take
extra precautions as to not get this on your body.
When repairing wires on electrical parts, remove
the wire on the terminal of negative pole of battery
(see gure 7.1). When tightening or loosening bolt
on terminal of battery, do not let the wrench contact
the engine or other metal parts of the vehicle body to
avoid electric shock.
When connecting the wire to battery, rst connect
the positive pole then connect the negative pole.
After wires are connected, apply clean grease on the
terminal to increase resistance of rust.
Check the terminal of connector
A. Grip the two terminals of connector together,
check with the multimeter (see gures 7.3 and 7.4)
10
B. If there is slack in the joint, bend the plug pin
upward, then connect with connector plug (see gure
7.5)
Before mounting the new fuse, check if the load of
fuse on the components are correct, especially the
portion being broken regularly, then mount the fuse
having proper current value.
There are two kinds of wire connectors, a single-
head connector, another a multi-head connector.
Before connecting single-head connector, make sure
there are no defects on the housing of the joints.
When inserting the joint, after defects are xed, put
plastic coating on.
In general, multi-head connectors are plastic and
designed to lock. When disassembling the connector,
rst open lock; when connecting again make sure the
joints are in good condition and there are no bends
or twists. After connecting, align the lock device and
lock.
8. Use torque spanner to tighten screw and nut, and
as per specied torque. It should be tightened in
steps from big to small, from inside to outside and
along the direction of a diagonal line that intersects
(see gure 8.1).
11
Section4Specication
I. How to use conversion table of unit
(1) How to use a conversion table
All the specied documents in this manual are taken SI and Metric as unit. With the following
conversion table, metric unit could ne conversed into imperial unit.
Metric Multiply Imperial
mm 0.03937 in
2mm x 0.03937 = 0.08in
Conversion Table
Known Unit Multiply Product
Torque m•kg
m•kg
cm•kg
cm•kg
7.233
86.794
0.0723
0.8679
ft.lb
in•lb
ft•lb
in•lb
Weight kg
g
2.205
0.03527
lb
oz
Length km/hr
km
m
m
cm
mm
06.214
0.6214
3.281
1.094
0.3937
0.03937
mph
mi
ft
yd
in
in
Volume/capacity cc(cm³)
cc(cm²)
lit(liter)
lit(liter)
0.03527
0.06102
0.8799
0.2199
oz(IMP lig.)
cu•in
qt(IMP lig.)
gal(IMP liq.)
Others kg/mm
kg/cm²
Centrigrade
55.997
14.2234
9/5(˚C)+32
lb/in
psi(lb/in2)
Fahrenheit(˚F)
Unit Read Denition Measurement
mm
cm
Millimeter
Centimeter
10ֿ³Meter
10ֿ²Meter
Length
Length
kg kilogram 10³Gram Weight
N Newton 1 lilo x meter/second Force
Nm
m•kg
Newton meter
Meter kilogram
Newton x meter
Meter x kilo
Torque
Torque
Pa
N/mm
Pascal
Newton per millimeter
Newton x meter²
Newton/centimeter
Pressure
Rigid of spring
L
cm³
Liter
Cubic centimeter ¯ ¯
r/min Revolutions per minute Rotational speed
(2) Denition of unit
12
II.Basicspecication
Dimensions:
Overall length
Overall width
Overall height
Seat height
Wheel base
Ground clearance
Minimum turning radius
Shaft drive
75.5in
41in
44in
35.25in
49in
7.75in
118.1in
Weight with oil and fuel
573lbs.
Engine:
Type
Cylinder arrangement
Displacement
Bore and stroke
Compression ratio
Starting system
Lubrication system
Oil cooled 4-stroke
Forward-inclined single cylinder
387cc
83*71.6mm
9.50:1
Electronic ignition with recoil
Wet sump
Final gear case oil:
Type
Quantity
SAE80 API GL-4 Hypoid gear oil
0.23L (0.24 US qt.)
Differential gear case oil:
Type
Quantity
SAE80 API GL-4 Hypoid gear oil
0.35L (0.37 US qt.)
Airlter
Wet element
Fuel:
Type
Fuel tank capacity
Fuel reserve amount
UNLEADED GASOLINE ONLY
13.5L (3.57 US gal)
3.3L (0.87 US gal)
Carburetor:
Type PD33G
Spark plug:
Type
Gap
DR8EA/NGK
0.6-0.7mm (0.02-0.03in)
Clutch type Dry centrifugal automatic
Transmission:
Primary reduction system
Secondary reduction system
Secondary reduction ratio
Transmission type
Operation
Forward gear
Reverse gear
V-belt
Shaft drive
41/21 24/1 33/9 (9.545)
V-belt automatic
Left hand operation
35/20 (1.750)
26/15 (1.733)
13
Chassis:
Frame type
Caster angle
Trail
Steel tube frame
4
21mm (0.83in.)
Tire:
Type
Size
Tubeless
AT25 8-12
AT25 10-2
Brake:
Front brake type
operation
Rear brake type
operation
Dual disc brake
Right hand operation
Drum brake
Left hand and right foot operation
Suspension:
Front
Rear
Double wishbone
Swing arm (mono cross)
Shock absorber:
Front
Rear
Coil spring/oil damper
Coil spring/oil damper
Wheel travel:
Front
Rear
160mm (6.30in)
180mm (7.09in)
Electrical:
Ignition system
Generator
Battery type
Battery capacity
DC-C.D.I.
A.C. magneto
YTX14AH
12V, 12Ah
Headlight type:
Krypton bulb
Bulb voltage, wattage capacity:
Headlight
Tail/brake light
Neutral light indicator
Reverse indicator light
Oil temperature warning light
Four-wheel drive indicator light
12V, 30/30W2
12V, 5/21W1
12V, 1.7W1
12V, 1.7W1
12V, 1.7W1
12V, 1.7W1
Fuses:
Main fuse
Headlight fuse
Ignition fuse
Four-wheel drive fuse
Signaling system fuse
30A
15A
15A
3A
10A
14
III. ATV body
Item Standard Limit
Steering system
Type of steering bearing
Powder metallurgy sliding
bearing
Type Rim, tubeless tire
Material of rim Steel plate
Size of tire AT25x8-12
Size of rim AT 12x8
Type Hydraulic disc
Type Spoke rim, tubeless tire
Material of rim Steel plate
Sixe of tire AT22x10-10
Size of rim AT 10x8.0
Type Drum type
Thickness of friction piece 4.0mm (0.16in) 2.0mm
Free length of back spring of brake
shoe
71.0mm (2.77in)
Free play of brake lever (left) 5-7mm (0.195-0.273in)
Free play of brake lever (right) 5-7mm (0.195-0.273in)
Free play of rear brake pedal 20-30mm (.78-1.17in)
Free play of throttle grip 3-5mm (0.117-0.273in)
Front
Wheel
Front Brake
Rear
Wheel
Rear
Brake
Brake lever
and brake
pedal
15
Item Standard
Voltage of electric system 12V
Type
DR8EA/NGK
Resistence 10Ω
Clearance of spark plug 0.6-0.7mm (0.023-0.027in)
Resistence of primary coil At 20°C(68˚F), 0.5-1.5Ω
Resistence of secondary coil At 20°C(68°F), 10.3-12.2Ω
Clearance of min. spark 6mm(0.24in)
Spark plug
Ignition coil
IV. Electric system
Item Standard
Resistence of induction coil/color At 20˚C (68˚F), 189-231Ω Blue-black
Resistence of source coil/color At 20˚C (68˚F), 470-530Ω yellow/green-red
Type of C.D.I. Electric capacity contactless type
No-loading adjusting voltage 14.1-14.9V
Voltage-resisting value 200V
Type A·C magneto
Rated output voltage At 2000r/min 14-15V
Coil resistence/color At 20˚C (68˚F) 0.7-1.8 white-white
Specic gravity 1.28
Type/capacity 12N14-BS/12V, 14Ah
Type Fuse
Main fuse 30A
Ignition fuse 15A
Coil resistence At 20˚C (68˚F), 72-88Ω
Diode Yes
Type Constant mesh type
Output power 0.35KW
Resistence of armature coils At 20˚C (68˚F), 0.003-0.0048Ω
Ampere 100A
coils resistence At 20˚C (68˚F), 4.8-5.3Ω
Magneto
Rectier
Charging
system
Battery
Broken
circuit of
system
Relay of cut-
off current
Electric start-
ing motor
system
Electric
starting relay
system
16
V.MaintenanceSpecicationofEngine
Item Standard Limit
Axle Drive
Meshing clearance of last end gear
Meshing clearance of middle gear (forward)
Meshing clearance of middle gear (backward)
0.1-0.2mm (0.004-0.008in)
0.1-0.2mm (0.004-0.008in)
0.1-0.25mm (0.004-0.01in)
Lubrication system:
Type of oil lter
Type of oil pump
Clearance of side
Endface clearance “A” or “B”
Releasing pressure of safety valve
Wire lter net
Rotor type, pressure splash type lubrication
0.04-0.09mm (0.0015-0.0351in)
0.15mm (0.006in)
80-120Kpa
0.09mm
0.20mm
Cylinder
Bore size
70.97-71.02mm (2.768-2.77in)
(Distance between measuring point and
upper endface of cylinder is 40mm) 80.50mm
Cylinder head
Flatness of lower endface
Measure the surface warp of every portion
on the lower endface of cylinder head with
ruler.
0.10mm
Timing chain
Type of timing chain
Tension type of timing chain
Roller chain
Free adjustment
Pneumatic camshaft:
Driving method
Roundness tolerance of camshaft
Outside diameter of camshaft
Cam size
Exhaust: A
B
Intake: A
B
Chain driven
24.96-24.98mm
40.38mm (1.574in)
32.18mm (1.255in)
32.18mm (1.255in)
40.55mm (1.581in)
0.03mm
Rocker arm/ Rocker arm shaft
Outside diameter of shaft
Inside diameter of rocker arm
Clearance between arm and shaft
11.981-11.991
12.000-12.018
0.009-0.037
17
Item Standard Limit
Valve spring:
Outside spring:
Free length: intake/exhaust
Setting length when valve is closed:
Compressing pressure when assembling:intake/exhaust
Limit value of sqaureness:intake/exhaust
Twisting direction of spring (top view):intake/exhaust
37.2mm (1.45in)
32.0mm (1.25in)
162.8-200.1N
clockwise
2.5˚/1.6mm
Valve, valve seal, valve guide
Valve clearance (it’s cold): intake
exhaust
Size of valve
A-diameter of valve head exhaust
intake
B-width of valve face intake/exhaust
C-width of valve set intake/exhaust
D-limit thickness intake/exhaust
Outside diameters of valve stem exhaust
intake
Inside diameter of valve guide: intake/exhaust
Clearance between valve stem and guide:
exhaust
intake
Roundness of valve seem
0.02-0.03mm(0.00078-.00117in)
0.03-0.05mm(0.00117-0.00195in)
33.93mm(1.32in)
40mm(1.56in)
3.19mm/3.45mm(0.124-0.135in)
0.6mm/1.03mm(0.023-0.040in)
1.18mm/0.98mm(0.046-0.038in)
6.94-6.91mm(0.271-0.269in)
6.93-6.89mm0.270-0.269in)
6.000-6.012mm(0.234in)
0.025-0.052mm(.001-.002in)
0.10-0.037mm(0.0039-0.0014in)
1.6mm
0.10mm
0.08mm
0.03mm
Piston ring:
First ring
Type
Size (BxT)
Type
Size (BxT)
Size (BxT)
Bucket-shaped back round
1.11x3.33mm(0.043-0.13in)
Flat type
1.45x3.33mm(0.057-0.130in)
2.74x2.48mm(0.107-0.097in)
0.4mm
0.12mm
0.4mm
0.12mm
V.MaintenanceSpecicationofEngine
18
V.MaintenanceSpecicationofEngine
Item Standard Limit
Piston
Piston size “D”
Measuring point “H” (from bottom line of piston lower portion)
Piston offset
Direction of piston offset
Clearance between piston and cylinder
Outside diameter of piston pin
Inside diameter of pin hole
70.92-70.97mm(2.77in)
4.0mm(0.156in)
0.5mm(0.0195in)
Inward
0.04-0.006
15.991-16mm(0.624-0.624in)
16.002-16.013mm(0.624-0.625in)
0.15mm
Driving method of balancing block gear driving
Connecting rod of crank
Limit value of runout: C1
C2
Width of crank “A”
Small end free play of connecting rod “F”
Big end free play of connecting rod “D”
Big end radial clearance of connecting rod “E”
55.95-56.00mm(2.18in)
0.8-1.0mm(0.031-.039in)
0.35-0.65mm(0.014-0.025in)
0.01-0.025mm(0.0004-0.001in)
0.03mm
0.06mm
2.0mm
Automatic centrifugal clutch
Clutch shoe: quantity
thickness
Clutch meshing revolution
Clutch stalled revolution
Free length of back spring of brake shoe
Clutch:
Action method of clutch
Clutch piece: quantity
thickness
Friction piece: quantity
thickness
Spring of clutch: quantity
free length
3 pieces
2.0mm(0.078in)
1800-2100r/min
3200-3600r/min
32.47mm(1.27in)
Outside pushing type
4 pieces
1.45-1.75mm(0.057-0.068)
5 pieces
2.94-3.06mm(0.115-0.119in)
4
35.1mm(1.37in)
1.5mm
2.8mm
32.9mm
Shifting mechanism
shifting method
beading limit of fork guide
shift gear cam drunk and fork
0.8mm
Transmission device
offset limit of spindle
offset limit of transmission output shaft
0.08mm
0.08mm
19
Section 5 Requirements for torque fastening
Locking component and location on ATV Hard-
ware
Size of
thread
Qty Nm ft·lb
Cylinder head Bolt M10x238 2 45 33
Cylinder head Bolt M10x216 2 45 33
Front and rear valve cover Bolt M6x20 5 10 7
Cam timing gear cover Bolt M6x25 2 10 7
Oil shield plate comp Bolt M6x12 2 10 7
Cylinder head hexangle Bolt M8x50 2 23 17
Cam stop plate Bolt M6x12 2 10 7
Exhaust stud Bolt M8x45 2 23 17
Intake manifold Bolt M8x25 2 23 17
Timing gear Bolt M10x25 1 45 33
Tensioner plate bolt Bolt M6x16 2 10 7
Tensioner Bolt M6x25 2 10 7
Tensioner plug Bolt M10x12 1 45 33
Cylinder bolt Bolt M6x30 1 10 7
Balanced initiative gear Bolt M10x40 1 45 33
Balanced shaft gear Nut M16 1 197 146
Clutch protection cover bracket Bolt M6x30 4 10 7
Protection cover inner bearing Bolt M6x12 1 10 7
Drain plug Bolt M12x40 1 80 59
Crankcase Bolt M6x50 12 10 7
Crankcase Bolt M8x45 3 23 17
Crankcase Bolt M6x70 3 10 7
Bearing press plate Bolt M6x12 2 10 7
Forward and reverse gear switch Nut M10 2 45 33
Press plate sank Screw M6x16 1 10 7
Rotate speed transducer Bolt M6x12 2 10 7
Torque value of fasteners
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179
  • Page 180 180

Baja WD400U User manual

Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI