Baja Motorsports, LLC
Set-up Instructions Mini Bike
Removal from crate
I 1. Remove cardboard carton from
metal frame.
Tool kit packet
Mso and Owners manual
3. Remove bolts as indicated in photo
from both sides of metal frame
.
Remove operating instructions,
manufacture statement of
origin,and owners manual
located on top of Mini Bike.
4. Carefully remove metal
packaging frame
Handlebar installation
1. Remove cinch nuts and washers with rubber
grommets from steering bracket.
Cinch Nuts
.
Attatch handle bar assemly to steering bracket
by placing one washer and rubber grommet
on top of steering bracket and one washer and
rubber grommet under steering bracket (see
photos)
Washers with
grommets 4ea.
Steering bracket
Washer and rubber grommet
on top.
Washer and rubber grommet
on bottom.
Cinch Nut
3. Torque cinch nuts to 45Nm (33ft.lbs.)
Top handle bar clamp
4. Make sure allen head bolts on top handle bar
clamp are tight. Torque allen head bolts to
27Nm (20ft.lbs)
Allei head bolts
Install rear fender and tighten front shock bolts
Lift rear fender into position by aligning holes with
fender bracket on right and left side side of mini
bike. Attach rear fender with fender nut and bolt
located in Tool kit packet.
Fender nut and bolt.
2. Tighten nut and bolt securely.
.
Make sure front shock bolts are tight before
each ride, Torque bolts to 47.5Nm (35ft. Ibs.).
Fender Bracket
Shock bolt
Gas and Oil
1. Fill engine with correct amount of oil. Refer to owners
manual for oil types and quantity.
Gas Cap
2. Fill gas tank as specified in
owners manual.
Oil Cap
3. Refer to owners manual for proper
starting instuctions
WARNING!
This Mini Bike may be shipped with packing oil
in engine. This oil should be drained and re-
placed with new engine oil as described in the
owners manual. Never attempt to start engine
without first replacing engine oil with proper
amount and grade as described in owners
manual.
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Baja MB165 Installation guide
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- Installation guide
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