Allen-Bradley SLC 5/03 Installation Instructions Manual

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Installation Instructions Manual

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Publication 1747-IN009C-MU-P - December 2002
Installation Instructions
SLC 5/03™, SLC 5/04™, and SLC 5/05™
Modular Processors
(Catalog Numbers 1747-L531, 1747-L532,
1747-L541, 1747-L542, 1747-L543,
1747-L551, 1747-L552, 1747-L553
1747-L542P, 1747-L543P, 1747-L553P)
To Use Publication
Install your chassis
Installation du châssis
Installation des Chassis
Installazione dello chassis
Instalar el chasis
Instalar o chassi
1746-IN016A-MU-P
Install your power supply
Installation de l’alimentation
Installation des Netzteils
Installazione dell’alimentatore
Instalar la fuente de alimentación eléctrica
Instalar a fonte de energia
1746-IN004B-MU-P
Install your processor
Installation de processeur
Installation des Prozessors
Installazione del processore
Instalar el procesador
Instalar o processador
1747-IN009B-MU-P
English Section.................................... 3
Section en français ........................... 15
Deutscher Abschnitt.......................... 27
Sezione in Italiano............................. 39
Sección en español........................... 51
Seção em português ......................... 63
Allen-Bradley Parts
2
Publication 1747-IN009C-MU-P - December 2002
Publication 1747-IN009C-MU-P - December 2002
Installation Instructions
English Section
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular
Processors
(Catalog Numbers 1747-L531, 1747-L532,
1747-L541, 1747-L542, 1747-L543,
1747-L551, 1747-L552, 1747-L553,
1747-L542P, 1747-L543P, 1747-L553P)
Inside…........................................................................................ page
Important User Information ................................................................. 4
For More Information........................................................................... 5
Required Tools and Equipment............................................................ 6
Safety Considerations.......................................................................... 6
Installation Procedure.......................................................................... 7
Troubleshooting ................................................................................. 11
Specifications .................................................................................... 11
Battery Handling, Storing, and Transporting (Cat. No. 1747-BA)...... 13
Allen-Bradley Parts
4 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
Important User Information
Because of the variety of uses for the products described in this publication, those responsible
for the application and use of this control equipment must satisfy themselves that all
necessary steps have been taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown in this guide are
intended solely for purposes of example. Since there are many variables and requirements
associated with any particular installation, Allen-Bradley does not assume responsibility or
liability (to include intellectual property liability) for actual use based upon the examples
shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation, and
Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes
some important differences between solid-state equipment and electromechanical devices
that should be taken into consideration when applying products such as those described in
this publication.
Reproduction of the contents of this copyrighted publication, in whole or in part, without
written permission of Allen-Bradley Company, Inc., is prohibited.
Throughout these installation instructions we use notes to make you aware of safety
considerations:
Attention statements help you to:
identify a hazard
avoid the hazard
recognize the consequences
ATTENTION
!
Identifies information about practices or circumstances that can lead
to personal injury or death, property damage or economic loss.
IMPORTANT
Identifies information that is critical for successful application and
understanding of the product.
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors 5
Publication 1747-IN009C-MU-P - December 2002
For More Information
If you would like a manual, you can:
download a free electronic version from the internet:
www.theautomationbookstore.com
purchase a printed manual by:
contacting your local distributor or Rockwell Automation representative
visiting www.theautomationbookstore.com and placing your order
calling 1.800.963.9548 (USA/Canada)
or 001.330.725.1574 (Outside USA/Canada)
For Refer to this Document Pub. No.
A more detailed description on how to
install and use your modular SLC 500
system.
SLC 500 Modular Hardware
Style User Manual
1747-UM011C
A reference manual that contains status
file data, instruction set, and
troubleshooting information.
SLC 500 Instruction Set
Reference Manual
1747-RM001C
Allen-Bradley Parts
6 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
Required Tools and Equipment
medium blade screwdriver
programming equipment
1747-CP3 cable or appropriate network interface
Safety Considerations
For general recommendations concerning installation safety requirements and safety related
work practices, refer to the requirements specific to your region.
Europe: Reference the standards found in EN 60204 and your national regulations.
United States: refer to NFPA 70E, Electrical Safety Requirements for Employee Workplaces.
Network Interface SLC 5/03 SLC 5/04 SLC 5/05
1747-PIC X
1747-CP3 X X X
1747-KTX, -PKTX
X
(1)
(1)
requires 1784-CP14 cable
X
(3)
(3)
requires 1784-CP13 cable
1747-PCMK
X
(2)
(2)
requires 1784-PCM4 cable
X
(4)
(4)
requires 1784-PCM6 cable
10Base-T EtherNet X
ATTENTION
!
Never install, remove, or wire any module while power is applied.
Also, do not expose processor modules to surfaces or other areas that
may typically hold an electrostatic charge. Electrostatic charges can
alter or destroy memory.
IMPORTANT
See page 13 for information on proper battery handling, storage, and
transporting.
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors 7
Publication 1747-IN009C-MU-P - December 2002
Installation Procedure
Install the Processor
Make sure system power is off; then insert the processor into slot 0 of the 1746 chassis.
Apply Power to the Processor
1. Energize the chassis power supply.
2. Check the chassis power supply and processor LEDs. The power LED on the power
supply should be on and the fault LED on the processor should be flashing. See the
figure on page 8 for location of the power supply and processor LEDs.
IMPORTANT
The SLC 500 modular processors must be inserted into the left slot
(slot 0), as shown below. In addition, remove the protective wrap after
installing the processor.
Power Supply
Protective Wrap
Card Guide
Processor Release
Allen-Bradley Parts
8 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
Load Your Software
Refer to your programming software documentation.
Establish Communication to the Processor
1. Refer to the following table to establish communication between the processor and
your personal computer.
Processor: Procedure:
SLC 5/03 Connect 1747-PIC from the processor to your personal computer serial port or use a
1784-KTX, -PKTX, or -PCMK interface, or a 1747-CP3 cable from channel 0 of the
processor to the personal computer serial port.
SLC 5/04 Connect a 1747-CP3 cable from channel 0 of the processor to the personal computer
serial port or use a 1784-KTX, -PKTX, or -PCMK interface.
SLC 5/05 Connect a 1747-CP3 cable from channel 0 of the processor to the personal computer
serial port. For Ethernet connection, connect channel 1 of the processor and the PC
Ethernet Card to an Ethernet hub using 10Base-T compatible cable.
(1)
(1)
Ethernet IP address must first be set via BOOTP or an RS-232 connection.
POWER
RUN
FLT
BATT
FORCE
DH485
RS232
POWER
RUN
FLT
BATT
FORCE
DH+
RS232
POWER
RUN
FLT
BATT
FORCE
ENET
RS232
Power Supply and LED Indicators
Indicates the LED is OFF
Indicates the LED is ON
Indicates the LED is FLASHING
Status of LED does not matter
SLC 5/05
SLC 5/04
SLC 5/03
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors 9
Publication 1747-IN009C-MU-P - December 2002
2. Set the communication parameters of the software to match the default parameters of
the processor:
Replacing the Battery
Your SLC processor provides back-up power for RAM through a replaceable lithium battery.
This battery provides back-up for approximately 2 years. The BATT LED on the front of the
processor alerts you when the battery voltage has fallen below a threshold level.
To replace the lithium battery follow these steps:
1. Remove power from the SLC 500 power supply.
2. Remove the processor from the chassis by pressing the retainer clips at both the top
and bottom of the module and slide it out.
Channel 0 Configuration Channel 1 Configuration
SLC 5/03, 5/04, 5/05 SLC 5/03 SLC 5/04 SLC 5/05
DF1 Full-Duplex:
no handshaking
19.2K baud
CRC Error Check
duplicate detect on
no parity
DH-485:
19.2K baud
node address = 1
DH+™:
57.6K baud
node address = 1
Ethernet
BOOTP
enabled
ATTENTION
!
Do not remove the processor from the SLC 500 chassis until all
power is removed from the SLC 500 power supply
ATTENTION
!
Do not expose the processor to surfaces or other areas that may
typically hold an electrostatic charge. Electrostatic charges can alter or
destroy memory.
Allen-Bradley Parts
10 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
3. Unplug the battery connector. Refer to the figure on page 10 for battery connector
location.
4. Remove the battery from the retaining clips.
5. Insert a new battery into the battery retaining clips.
6. Plug the battery connector into the socket as shown above.
7. Re-insert the module into the SLC 500 chassis.
8. Restore power to the SLC 500 power supply.
9. Close the processor door.
IMPORTANT
The SLC 5/03, 5/04, and 5/05 processors have a capacitor that
provides at least 30 minutes of battery back-up while the battery is
disconnected. Data in RAM is not lost if the battery is replaced within
30 minutes
IMPORTANT
See page 13 for information on proper battery handling, storage, and
transporting.
White
Red
Battery Connector
Left Side View
Battery
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors 11
Publication 1747-IN009C-MU-P - December 2002
Troubleshooting
Before troubleshooting your SLC 500 system, please obtain an SLC 500 Modular Hardware
Style User Manual (1747-UM011) from one of the sources listed on page 5. Refer to the
chapter on Troubleshooting.
In addition to the SLC 500 Modular Hardware Style User Manual, the SLC 500 Instruction
Set Reference Manual (1747-RM001) may also be obtained from the sources listed on page 5.
This manual contains explanations and examples for the entire instruction set as well as for all
status words and bits. It also contains explanations for all possible fault codes found in status
word S:6.
Specifications
Operating Specifications
Specification for
1747-
SLC 5/03 SLC 5/04 SLC 5/05
L531 L532 L541 L542 L543 L551 L552 L553
Memory (words) 8K 16K 16K 32K 64K 16K 32K 64K
Maximum I/O Capacity 4096 discrete inputs / 4096 discrete outputs
Max. Local System 3 chassis / 30 slots
Programming
Instructions
99
Typical Scan Time
(1)
(1)
The scan times are typical for a 1K ladder logic program consisting of simple ladder logic and communication servicing.
Actual scan times depend on your program size, instructions used, and the communication protocol.
1 ms/K 0.9 ms/K
Bit Execution (XIC) 0.44 µs 0.37 µs
Programming Software SLC 5/03s and SLC 5/04s: RSLogix 500™, PLC-500 A.I. Series™,
SLC 5/05s: RSLogix 500™
Allen-Bradley Parts
12 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
Communication
Communication options for the SLC 5/03, 5/04, and 5/05 processors are as follows:
DH485
RS-232 protocols
(DF1 Full-Duplex, DF1 Half-Duplex “master/slave”, DF1 Radio Modem, DH-485,
or ASCII)
Data Highway Plus™
(A 1785-KA5P is required for the SLC 5/03 and SLC 5/05 processors.)
Ethernet TCP/IP
(A 1761-NET-ENI is required for the SLC 5/03 and SLC 5/04 processors)
ControlNet (via a 1747-KFC15)
DeviceNet (via a 1761-NET-DNI)
General Specifications
Description Specification
Power Supply Loading at 5V dc 500 mA for the SLC 5/03 processor
1.0 A for the SLC 5/04 and 5/05 processors
Power Supply Loading at 24V dc 175 mA for the SLC 5/03 processor
0 mA for the SLC 5/04 processor
(1)
(1)
SLC 5/04 Processors manufactured prior to April 2002 draw 200 mA at 24V dc. Check your label to verify your processor’s
current draw.
0 mA for the SLC 5/05 processor
Program Scan Hold-up Time after Loss of
Power
20 ms to 3 s (dependent on power supply loading)
Noise Immunity NEMA Standard ICS 2-230
Vibration Displacement: 0.015 inch, peak-to-peak at 5-57 Hz
Acceleration: 2.5Gs at 57-2000 Hz
Shock (operating) 30Gs
Ambient Temperature Rating Operating: 0 to +60°C (+32°F to +140°F)
Storage: 40°C to +85°C (-40°F to +185°F)
Humidity 5 to 95% without condensation
Agency Certification UL listed
CSA approved
Class 1, Groups A, B, C or D, Division 2
CE compliant for all applicable directives
C-Tick marked for all applicable acts
SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors 13
Publication 1747-IN009C-MU-P - December 2002
Memory Back Up
The following table shows the memory back up options for the SLC 5/03, 5/04, and 5/05
processors. Flash EPROMs (Flash Erasable Programmable Read Only Memory) combine the
versatility of EEPROMs (Electrically-Erasable Programmable Read Only Memory) with the
security of UVPROMs (UV-Erasable PROM).
Battery Handling, Storing, and Transporting (Cat. No. 1747-BA)
Handling
Storing
Store the lithium batteries in a cool, dry environment, typically +20°C to +25°C (+68°F to
+77°F) and 40% to 60% relative humidity.
Transporting
One or Two Batteries - Up to two batteries can be shipped together within the United States
without restriction. Regulations governing shipment to or within other countries may differ.
Three or More Batteries - Procedures for the transportation of three or more batteries
shipped together within the United States are specified by the Department of Transportation
(DOT) in the Code of Federal Regulations, CFR49, “Transportation.” An exemption to these
regulations, DOT - E7052, covers the transport of certain hazardous materials classified as
flammable solids. This exemption authorizes transport of lithium batteries by motor vehicle,
rail freight, cargo vessel, and cargo-only aircraft, providing certain conditions are met.
Transport by passenger aircraft is not permitted.
Memory Back
Up Option
SLC 5/03
(1747-L531,-L532)
SLC 5/04
(1747-L541, -542, -543)
SLC 5/05
(1747-L551, -552, -553)
Flash EPROM 1747-M13
(OS302 Series C or higher)
1747-M13
(OS401 Series C or higher)
1747-M13
(OS501 Series C or higher)
ATTENTION
!
Do not charge the batteries. An explosion could result or the cells
could overheat causing burns. Do not open, puncture, crush, or
otherwise mutilate the batteries. An explosion may result and/or
toxic, corrosive, and flammable liquids would be exposed
Allen-Bradley Parts
14 SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors
Publication 1747-IN009C-MU-P - December 2002
Shipment of depleted batteries for disposal may be subject to specific regulation of the
countries involved or to regulations endorsed by those countries, such as the IATA Restricted
Articles Regulations of the International Air Transport Association, Geneva, Switzerland.
For disposal, batteries must be packaged and shipped in accordance with transportation
regulations, to a proper disposal site. The U.S. Department of Transportation authorizes
shipment of “Lithium batteries for disposal” by motor vehicle only in regulation 173.1015 of
CFR 49 (effective January 5, 1983). For additional information contact:
U.S. Department of Transportation
Research and Special Programs Administration
400 Seventh Street, S.W.
Washington, D.C. 20590
Although the Environmental Protection Agency at this time has no regulations specific to
lithium batteries, the material contained may be considered toxic, reactive, or corrosive. The
person disposing of the material is responsible for any hazard created in doing so. State and
local regulations may exist regarding the disposal of these materials.
For a lithium battery material safety data sheet, contact the manufacturer:
IMPORTANT
Regulations for transportation of lithium batteries are periodically
revised.
ATTENTION
!
Do not incinerate or dispose of lithium batteries in general trash
collection. Explosion or violent rupture is possible. Batteries should
be collected for disposal in a manner to prevent against short
circuiting, compacting, or destruction of case integrity and hermetic
seal.
Sanyo Energy Corporation
600 Supreme Drive
Bensenville, IL 60106
USA
Tadarand Electronics
2 Seaview Blvd.
Port Washington, NY 11050
USA
or
Publication 1747-IN009C-MU-P - Décembre 2002
Notice d’installation
Section en français
Processeurs modulaires SLC 5/03™,
SLC 5/04™ et SLC 5/05™
(Références 1747-L531 1747-L532,
1747-L541, 1747-L542, 1747-L543,
1747-L551, 1747-L552, 1747-L553,
1747-L542P, 1747-L543P, 1747-L553P)
Contenu….................................................................................... page
Informations importantes destinées à l’utilisateur........................... 16
Complément d’informations .............................................................. 17
Outils et équipement requis .............................................................. 18
Consignes de sécurité........................................................................ 18
Procédure d’installation..................................................................... 19
Dépannage......................................................................................... 23
Caractéristiques................................................................................. 23
Manipulation, stockage et transport des piles (réf. 1747-BA).......... 25
Allen-Bradley Parts
16
Publication 1747-IN009C-MU-P - Décembre 2002
Informations importantes destinées à l’utilisateur
En raison de la diversité des utilisations des produits décrits dans le présent manuel, les
personnes responsables de l’équipement doivent s’assurer que toutes les mesures ont été
prises pour que l’application et l’utilisation des produits soient conformes aux exigences de
performance et de sécurité, ainsi qu’aux lois, règlements, codes et normes en vigueur.
Les illustrations, schémas et exemples de programmes contenus dans ce manuel sont
présentés à titre indicatif seulement. En raison du nombre important de variables et
d’impératifs associés à chaque installation, la société Allen-Bradley ne saurait être tenue pour
responsable ni être redevable (y compris en matière de propriété intellectuelle) des suites
d’utilisation réelle basée sur les exemples et schémas présentés dans ce manuel.
La publication SGI-1.1, « Safety Guidelines for the Application, Installation, and Maintenance of
Solid-State Control » (disponible auprès de votre agence commerciale Allen-Bradley), décrit
certaines différences importantes entre les équipements électroniques et les équipements
électromécaniques qui devront être prises en compte lors de l’application de ces produits
comme indiqué dans la présente publication.
Toute reproduction partielle ou totale du présent manuel sans autorisation écrite de la société
Allen-Bradley est interdite.
Des remarques sont utilisées tout au long de ce manuel pour attirer votre attention sur les
mesures de sécurité à prendre en compte :
Les messages « Attention » vous aident à :
identifier un danger ;
éviter un danger ;
en discerner les conséquences.
ATTENTION
!
Actions ou situations risquant d’entraîner des blessures pouvant être
mortelles, des dégàts matérials ou des pertes financières.
IMPORTANT
Informations particulièrement importantes dans le cadre de l’utilisation
du produit.
17
Publication 1747-IN009C-MU-P - Décembre 2002
Complément d’informations
Pour vous procurer un manuel, vous pouvez :
le charger gratuitement depuis le site Internet :
www.theautomationbookstore.com
acheter un manuel imprimé. Pour cela :
contactez votre distributeur local Rockwell Automation
allez sur le site www.theautomationbookstore.com puis commandez le
manuel en ligne
appelez le 001.800.963.9548 (Etats-Unis/Canada)
ou le 001.330.725.1574 (hors Etats-Unis/Canada)
Pour Voir à ce document Référence
Une description détaillée de l’installation et
de l’utilisation de votre système SLC 500
modulaire.
SLC 500 Modular hardware
Style Installation and
Operation Manual
(disponible en anglais
uniquement)
1747-UM011C
Un manuel de référence comportant des
informations sur les données du fichier
d’état, le jeu d’instructions et le dépannage.
SLC 500 Instrument Set
Reference Manual
(disponible en anglais
uniquement)
1747-RM001C
Allen-Bradley Parts
18
Publication 1747-IN009C-MU-P - Décembre 2002
Outils et équipement requis
un tournevis plat de taille moyenne
un équipement de programmation
un câble 1747-CP3 ou une interface réseau appropriée
Consignes de sécurité
Pour connaître les recommandations générales relatives aux impératifs de sécurité
d’installation et de protection des postes de travail, reportez–vous aux normes en vigueur
dans votre région.
Europe : reportez-vous aux normes EN 60204 et aux réglementations nationales.
Etats-Unis : reportez-vous au NFPA 70E, « Electrical Safety Requirements for Employee
Workplaces ».
Interface réseau SLC 5/03 SLC 5/04 SLC 5/05
1747-PIC X
1747-CP3 X X X
1747-KTX, -PKTX
X
(1)
(1) câble 1784-CP14 requis
X
(3)
(3) câble 1784-CP13 requis
1747-PCMK
X
(2)
(2) câble 1784-PCM4 requis
X
(4)
(4) câble 1784-PCM6 requis
10Base-T EtherNet X
ATTENTION
!
Ne jamais installer, retirer ou câbler un module sous tension.
N’exposez pas les modules processeurs à des surfaces ou autres zones
généralement chargées en électricité statique. Les charges
électrostatiques peuvent endommager voire détruire la mémoire.
IMPORTANT
Pour plus d’informations sur la manipulation, le stockage et le transport
des piles, reportez-vous à la page 25.
19
Publication 1747-IN009C-MU-P - Décembre 2002
Procédure d’installation
Installation du processeur
Assurez-vous que l’alimentation est hors tension, puis insérez le processeur dans
l’emplacement 0 du châssis 1746.
Mise sous tension du processeur
1. Mettez l’alimentation du châssis sous tension.
2. Surveillez les voyants du processeur et d’alimentation du châssis. Le voyant
d’alimentation doit être allumé et le voyant d’erreur du processeur doit clignoter.
Reportez-vous à la figure page 20 pour connaître l’emplacement des voyants du
processeur et d’alimentation du châssis.
IMPORTANT
Les processeurs modulaires SLC 500™ doivent être insérés dans
l’emplacement de gauche (emplacement 0), comme illustré ci-dessous.
Retirez la bande de protection après avoir installé le processeur.
Alimentation
Bande de protection
Guide-carte
Loquet de
verrouillage du
processeur
Allen-Bradley Parts
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Publication 1747-IN009C-MU-P - Décembre 2002
Chargement de votre logiciel
Consultez la documentation de votre logiciel de programmation.
Etablissement des communications avec le processeur
1. Reportez-vous au tableau suivant pour établir la communication entre le processeur et
votre ordinateur.
Processeur Procédure
SLC 5/03 Connectez le 1747-PIC du processeur au port série de votre ordinateur ou utilisez une
interface 1784-KTX, -PKTX ou -PCMK, ou un câble 1747-CP3 du canal 0 du processeur au
port série de votre ordinateur.
SLC 5/04 Connectez un câble 1747-CP3 du canal 0 du processeur au port série de votre ordinateur
ou utilisez une interface 1784-KTX, -PKTX ou -PCMK.
SLC 5/05 Connectez un câble 1747-CP3 du canal 0 du processeur au port série de votre ordinateur.
Pour une connexion Ethernet, connectez le canal 1 du processeur et la carte Ethernet PC
à un hub Ethernet à l'aide d'un câble 10Base-T.
(1)
(1) L'adresse IP Ethernet doit d'abord être définie par BOOTP ou une connexion RS-232.
POWER
RUN
FLT
BATT
FORCE
DH485
RS232
POWER
RUN
FLT
BATT
FORCE
DH+
RS232
POWER
RUN
FLT
BATT
FORCE
ENET
RS232
Indique que le voyant est éteint.
Indique que le voyant est allumé.
Indique que le voyant clignote.
L’état du voyant n’a pas d’importance.
SLC 5/03
SLC 5/05
SLC 5/03
Voyants
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Allen-Bradley SLC 5/03 Installation Instructions Manual

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Installation Instructions Manual
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