TESCOM TC-5535AP User manual

TC-5535AP mmWave Pneumatic Shield Box

User Manual

Address | (10442) #927 Unitechvil 142, Ilsan-ro, Ilsandong-gu, Goyang-si, Gyeonggi-do

TEL | +82-31-920-6600

Website | www.tescom.co.kr

Table of Contents

iii

Table of Contents

Revision History

WARRANTY

Safety Symbols and Terms

General Safety Considerations

PART 1. Getting Started

1. Introduction

1.1 Introduction

1.2 Specifications

1.3 TC-5535AP Configuration

1.4 Initial Inspection

1.5 Packing Instruction

1.6 TESCOM Sales and Service Office

PART 2. Hardware Overview

2. Hardware Description

2.1 TC-5535AP Outside

2.2 TC-5535AP Inside

2.3 Dimensions

2.3.1 Inner Dimensions

2.3.2 Outer Dimensions

3. Optional Module & Accessories

3.1 Antenna Fixtures

3.1.1 Horn Antenna Fixture

3.2 DUT Fixtures

3.3 I/O Interface Panels

3.3.1 RF Switch Box Panels

3.3.2 Pre-configured Panels

3.3.3 Custom Panels

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iv

PART 3. Putting into Operation

4. Setup and Operation

4.1 Exterior and Accessory Inspection

4.2 Connection & Setup

4.2.1 Connecting Power Supply

4.2.2 Compressed Air Supply

4.2.3 Remote Switch Cable Connection

4.2.4 RS-232C Cable Connection

4.3 Door Open/Close

5. Remote Operation Using RS-232C

5.1 RS-232C Cable Connection

5.2 RS-232C Port Setting

5.3 Rules of RS-232C Control

5.4 Control with Terminal Application on PC

5.5 RS-232C Command List

5.6 RS-232C Commands in Detail

5.6.1 System Queries

5.6.2 Door Operating Mode Configuration

5.6.3 Door Operation Commands

5.6.4 RF Switch Control

5.6.5 Pass/Fail Decisions

PART 4. Appendix

6. Maintenance

6.1 Maintenance

6.2 Performance Test

6.2.1 Calibration Period

6.2.2 Shielding Standards

7. Check List for Common Problems

8. RF Switch Specification

8.1 RF Switch Specification

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Revision History

v

Revision Record

Version Description Date

1.0 Initial Release 2020-06-25

WARRANTY

vi

TESCOM guarantees that this product will be free from defects in materials and workmanship for one

year from the date of shipment. During the warranty period, TESCOM will, at its discretion, either repair

or replace defective products.

For the warranty service, customer must notify TESCOM of the defect before the expiration of the

warranty period and make suitable arrangements for the performance of service. Customer shall be

responsible for packaging and shipping the defective product to TESCOM or to a service center

designated by TESCOM. Customer shall pay for shipping charges as well as any other charges incurred

outside of Korea. TESCOM shall pay shipping charge to return the product to the customer.

This warranty does not apply to Expendables and Accessories and any failure or damage caused by

improper use or unauthorized service. In such cases, TESCOM may refuse to offer any service under the

warranty.

LIMITATION OF WARRANTY

The foregoing warranty shall not apply to defects resulted from software (user interface) supplied by the

customer or any third party, unauthorized modification or misuse, accident or abnormal condition of

operation. Also, Tescom does NOT warrant certain parts which are considered expendable such as

gaskets, gas springs, handle assemblies, accessories, antennas, I/O interfaces, modules and fixtures.

TESCOM's responsibility to repair or replace defective products is the sole and exclusive remedy provided

to the customer for breach of this warranty. TESCOM will not be liable for any indirect, extraordinary,

incidental, or consequential damages, despite any advance notice of the possibility of such damages.

Safety Symbols and Terms

vii

Various symbols are used in this manual and on the product itself to ensure correct usage, to prevent

danger to the user and others, and to prevent property damage. The meanings of these symbols are

described below. It is important that you read these descriptions thoroughly and fully understand its

context.

Safety Terms

WARNING: Identifies conditions or practices that could result in injury or loss of life.

CAUTION: Identifies conditions or practices that could result in damage to the product or other property.

Symbols: The following symbols may appear in this manual or on the product.

Symbol Meaning

 Crush hazard

Moving part can cause serious injury. Must not operate Shield Box when

unauthorized person is in proximity.

Symbol Meaning

Indicates a potentially hazardous situation which,if not avoided, could result in

serious injury and/or equipment damage.

Indicates a potentially hazardous situation which, if not avoided, may result in a

minor or moderate injury and/or equipment damage. It may also be used to

alert against unsafe practices.

Indicates necessary information or useful information for operation and

maintenance.

General Safety Considerations

viii

Review the following safety precautions to avoid injury, damage to this product or any product

connected.

Do not disassemble any part unless listed replaceable in this manual

Do not operate in wet/damp conditions

To avoid injury or fire hazard, do not operate this product in wet or damp conditions.

Do not operate in explosive atmosphere

To avoid injury or fire hazard, do not operate this product in an explosive atmosphere.

Do not operate with suspected failures

If there is any damage to this product, have it inspected by qualified service personnel

Provide proper ventilation

To prevent product overheating, provide proper ventilation.

Install and operate in an appropriate environment

Refrain from using this equipment in a place subject to intense vibration, direct sunlight, or uneven

ground. Also, use it where the temperature is between 0 °C to 50 °C and relative humidity is less

than 85%.

PART 1.

1

Getting Started

1. Introduction

Introduction

2

1.1 Introduction

Product Introduction

TC-5535AP mmWave Pneumatic Shield Box is an equipment specifically designed for testing devices in

sub-6 GHz and millimeter wave band.

It offers wireless radiation testing environment with high performance absorber while guaranteeing

stable shielding between wide range of 0.5 GHz ~ 50 GHz.

TC-5535AP guarantees robust durability. It can be opened and closed by air pressure, and also can be

automated by RS-232C control.

Key Features

●Reliable high RF shielding from 0.5 GHz to 50 GHz

●Designed for long life

●Specifically designed for testing in millimeter wave band

●Pneumatic control of door open/close

●Absorbing materials for stable measurement results

●EMI filters on all data ports and power line

●Remote operation by RS-232C

●RF switch option

Specifications

3

1.2 Specifications

Mechanical Specifications

Table 1-1 TC-5535AP mmWave Pneumatic Shield Box

Basic RF Connector

One(1) 2.4 mm(f) outside and 2.4 mm(f) inside

Basic Data Connector

Two(2) USB 3.1 Gen1, One (1) Banana Jack, Two(2) SMA(f) to SMA(f)

Line Voltage

Input Voltage 100 ~ 240 VAC

Frequency 50/60 Hz

Power Consumption Less than 2 watt (Typical)

Remote Control

RS-232C, dual remote switch

Air Connection

Main Connector 6 mm OD hose, one-touch fitting

Input Air Pressure 5 to 10 bar

Dimensions

Inside 372(W) x 372(D) x 342(H) mm

Outside 484(W) x 572.5(D) x 493(H) mm

Door closed 572.5(D) mm / door open 864.5(D) mm

Door 259.5(W) x 138(H) mm

Door Stroke ( Open/Close) 295 mm

Weight

TC-5530BP Approx. 43 kg

*Packing

Size 860(W) x 830(D) x 680(H) mm

Weight Approx. 48 kg

*The size or weight of a package may vary depending on how the product is packed.

Typical RF Shielding

Frequency Shielding Effectiveness (dB)

0.5 GHz to 50 GHz > 70 dB

4

TC-5535AP Configuration

The shielding effectiveness below is measured with blank panels mounted; other I/O interface

panel may result in different shielding effectiveness.

Absorber Reflectivity

Frequency Absorber Reflectivity (dB)

0.5 GHz to 2 GHz 15 dB (Typ.)

2 GHz to 50 GHz 20 dB (Typ.)

Being measured based on the metal plate (0 dB @ 0.5 GHz to 50 GHz), and measures the value

that is reduced when the radio wave ab sorber is inserted.

Connectors

The type and specifications of TC-5535AP basic connectors are as follows:

Table 1-2 TC-5535AP Connectors

Connector Type Specifications

RS-232C Working Voltage: 100 VDC

Dielectric Withstanding Voltage: 300 VDC

2.4 mm(f) Impedance: 50 ohm

Frequency Range : DC ~ 50 GHz

VSWR : 1.3 max

USB 3.1 Gen1 Data Rate: 5 Gbps

1.3 TC-5535AP Configuration

There are various options available for TC-5535AP mmWave Pneumatic Shield Box including antenna

options. Refering to the table below, check specifications of each options.

TC-5535AP Configuration

5

Figure 1-1 TC-5535AP Sample Configuration

Table 1-3 TC-5535AP Sample Configuration

No. View Specification

1Right Horn Antenna XYZ-Rail Fixture

●F5535AP03A: XYZ-Rail Fixture

●TC-93474B: Horn Antenna (24 GHz ~ 44 GHz)

●4006-0047: RF Cable, two(2), 2.4 mm(f) to 2.4 mm(f), 1.2 m

2Top Horn Antenna XYZ-Rail Fixture

●F5535AP02A: XYZ-Rail Fixture

●TC-93474B: Horn Antenna (24 GHz ~ 44 GHz)

●4006-0048: RF Cable, two(2), 2.4 mm(f) to 2.4 mm(f), 1.8 m

3Left Horn Antenna XYZ-Rail Fixture

●F5535AP01A: XYZ-Rail Fixture

●TC-93474B: Horn Antenna (24 GHz ~ 44 GHz)

●4006-0046: RF Cable, two(2), 2.4 mm(f) to 2.4 mm(f), 0.9 m

4DUT Guide Fixture

5RF Switch Box

●M5535AP03A: 6:1 RF Switch

○Radiall, SP6T, 0 ~ 50 GHz, No-Term, Latching, 28 VDC, 25 Pin D-sub

●4006-0049: RF Cable, seven(7), 2.4 mm(f) to 2.4 mm(f), 0.2 m

6Custom I/O Interface Panel

●M5535AP02A: Six(6), 2.4 mm RF Connectors/ Two(2), SMA(f) to SMA(f) RF

Connectors/ One(1), USB3.1 Gen1 Adaptor/ One(1), RJ45 Adaptor/ One(1),

6

Initial Inspection

Through for Cable (50 mm x 20 mm)

No. View Specification

1.4 Initial Inspection

When TC-5530AP is delivered, inspect the package and check whether the following accessories are

included in the package:

1Upon receiving the TC-5530AP, check for any damages that could have occurred during

shipment.

2Verify that you have received the accessories supplied with the Shield Box and its options, which

are listed in Exterior and Accessory Inspection

3Referring to Available Options, check optional panels and see if they are in place as you ordered.

In case of any abnormality, do not install nor operate the product for your own safety.

Please contact TESCOM immediately.

1.5 Packing Instruction

If a damage during shipping is found, pack the product as it was delivered. If the original packing

materials are not reusable, follow instructions below:

1. Wrap the equipment in appropriate shock absorbing materials, then place it in a corrugated

cardboard box at least 5 mm thick. (If shipping to a TESCOM Service Office, attach a tag indicating

the type of service required, return address, model number and full serial number.)

2. Wrap accessories separately in the same shock absorbing material, then place them in the

corrugated cardboard box with the equipment.

3. Fasten the corrugated cardboard box with packing strings.

4. Mark the shipping container FRAGILE to specify careful handing.

TESCOM Sales and Service Office

7

1.6 TESCOM Sales and Service Office

If you have any difficulty with the product, call or write to our Technical Support specialists at:

TESCOM Company Limited # 927 Unitechvil, 142, Ilsan-ro, Ilsandong-gu, Goyang-si,

Gyunggi-do, Korea [ZIP 10442]

TEL.: 82-31-920-6600

FAX: 82-31-920-6607

Email: [email protected]

Website: http://www.tescom.co.kr

PART 2.

8

Hardware Overview

2. Hardware Description

TC-5535AP Outside

9

2.1 TC-5535AP Outside

Table 2-1 TC-5535AP Outside Components

No. Identification No. Identification

1Door 9Air Inlet

2Front I/O Interface 10 DB9 RF Switch Connector

3Emergence Button 11 PLC Port

4Maintenance Door 12 RS-232C Connector

5RF Switch Box Module 13 Remote Switch Connector

6RF Cables (2.4 mm to 2.4 mm) 14 Ground Lug

7Rear I/O Interface Panel 15 AC Input connector and Switch

8DB25 to DB9 Data Cable (RF Switch Control)

10

TC-5535AP Outside

RF Switch Box Module (M5535AP03A)

Table 2-2 TC-5535AP RF Switch Box (M5535AP03A)

No. Identification No. Identification

1Port1 - Top1 72.4 mm female, RF Switch Output Port

2Port2 - Top2 8RF Switch, SP6T, 0 ~ 50 GHz

3Port3 - Right1 925 pins D-SUB male connector

4Port4 - Right2 10 2.4 mm female RF Connector

5Port5 - Left1 11 4006-0049 : 2.4 mm(f) to 2.4 mm(f), 0.2 m cable

6Port6 - Left2

TC-5535AP Outside

11

PLC Port Pin Map

Figure 2-1 PLC Connector Pin Map

Table 2-3 TC-5535AP PLC Port Pin Map

Pin No. Signal NO. Function PLC TC-5535AP CPU board

1P24 +24V Relay Vcc

2Y001 Door open/close relay Output signal relay control:

Turn on/off

Input (Toggle mode) interrupt

request

3Spare

4Sensor + Direct connection (Open) Input (Brown) NC

5Sensor - Direct connection (Open) Input (Blue) NC

6Sensor+ Direct connection (Close) Input (Brown) NC

7Sensor - Direct connection (Close) Input (Blue) NC

8Spare

12

TC-5535AP Inside

2.2 TC-5535AP Inside

Figure 2-2 TC-5535AP Front Inner View

Table 2-4 TC-5535AP Inside Components

No. Part Number 명칭

1F5535AP03A Horn Antenna XYZ-Rail Fixture Set (Right)

2F5535AP02A Horn Antenna XY-Rail Fixture Set (Top)

3F5535AP01A Horn Antenna XY-Rail Fixture (Left)

Label Position

Figure 2-3 Label Position

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TESCOM TC-5535AP User manual

TESCOM TC-5535AP User manual

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