Dell UPS 5600R User manual

Dellt Line-Interactive Rack UPS

5600W

User's Guide

H955N, J731N

K812N

w w w . d e l l . c o m | s u p p o r t . d e l l . c o m

Notes and Warnings

NOTE: A NOTE indicates important information that helps you make better use of your product.

CAUTION: A CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury or in property damage incidents.

WARNING: A WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or

injury.

DANGER: A DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

DANGER: Observe the following instruction to help prevent an imminently hazardous situation which, if not

avoided, will result in death or serious injury:

S This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS

inside the UPS.

Information in this document is subject to change without notice.

Reproduction in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden.

Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc.; Greenlee is a registered trademark of Greenlee Textron;

National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.; Phillips is a registered trademark

of Phillips Screw Company.

Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their

products. Dell Inc. disclaims any proprietary interest in trademarks and trade names other than its own.

August 2009 • 164201871 1

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Table of Contents

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Table of Contents

1 Introduction

Finding Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Warnings

3 Installation

Inspecting the Equipment 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unpacking the Cabinet 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Rear Panels 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Front Panel 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rackmount Setup 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the EBM 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the UPS 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Remote Emergency Power-off 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardwiring the UPS Input 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Initial Startup 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operation

UPS Startup and Shutdown 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the UPS 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the UPS on Battery 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Shutdown 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Panel Functions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing the Language 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

Display Functions 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup Screen 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screen Locked 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Status 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Event Log 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Measurements 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Screens 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Settings 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transferring the UPS Between Modes 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transferring from Normal to Bypass Mode 45. . . . . . . . . . . . . . . . . . . . . . . . . .

Transferring from Bypass to Normal Mode 46. . . . . . . . . . . . . . . . . . . . . . . . . .

Retrieving the Event Log 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Behavior on Overload 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Load Segments 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controlling Load Segments Through the Display 47. . . . . . . . . . . . . . . . . . . . .

Configuring Automatic Start Delay 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Automatic on Battery Shutdown 49. . . . . . . . . . . . . . . . . . . . . . . .

Configuring Battery Settings 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring the UPS for an EBM 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Running Automatic Battery Tests 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Automatic Battery Tests 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Automatic Restart 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Additional UPS Features

RS-232 and USB Communication Ports 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dell Network Management Card (Optional) 54. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dell UPS Management Software 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6 UPS Maintenance

UPS and Battery Care 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transporting the UPS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storing the UPS and Batteries 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

When to Replace Batteries 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing Batteries 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Updating the UPS Firmware 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Specifications

8 Troubleshooting

Accessing Alarms and Conditions 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Status Menu 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Event Log Menu 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical Alarms and Conditions 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Silencing the Alarm 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Introduction

The Dellt Line-Interactive Rack uninterruptible power system (UPS) protects your sensitive electronic

equipment from basic power problems such as power failures, power sags, power surges, brownouts, and

line noise.

Power outages can occur when you least expect them and power quality can be erratic. These power

problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage

hardware — causing hours of lost productivity and expensive repairs.

With the Dell Line-Interactive Rack UPS, you can safely eliminate the effects of power disturbances

and guard the integrity of your equipment. The UPS's flexibility to handle an array of network devices

makes it the perfect choice to protect your LANs, servers, workstations, and other electrical equipment.

Figure 1 shows the Dell Line-Interactive Rack UPS.

Figure 1. The Dell Line-Interactive Rack UPS

1

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Introduction

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Providing outstanding performance and reliability, the UPS's unique benefits include:

S Buck and Boost voltage regulation that ensures regulated voltage to your load by correcting voltage

fluctuations.

S The UPS filters and regulates incoming AC power and provides consistent power to your

equipment without draining the battery.

S 4U size that fits any standard 48 cm (19”) rack.

S Start‐on‐battery capability for powering up the UPS even if utility power is not available.

S Maintenance is simplified by allowing the safe replacement of batteries without powering down the

UPS.

S Extended runtime with an optional External Battery Module (EBM).

S Emergency shutdown control through the Remote Emergency Power-off (REPO) ports.

S Two standard communication ports (USB and RS-232 serial port).

S Optional Dell Network Management Card with enhanced communication capabilities for

increased power protection and control.

S Advanced power management with the Dell UPS Management Software for graceful shutdowns

and power monitoring.

S Sequential shutdown and load management through separate receptacle groups called load

segments.

S Firmware that is easily upgradable without a service call.

S Backed by worldwide agency approvals.

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Introduction

Finding Information

CAUTION: The Safety, Environmental, and Regulatory Information document provides important safety and

regulatory information.

What are You Looking For?

Find It Here

S The user's guide for my UPS

S The user's guide for the Dell Network Management

Card

S Dell UPS Management Software

NOTE: Documentation and software updates can be

found at

support.dell.com.

Dell UPS Disc

S Specifications

S How to configure UPS settings

S How to troubleshoot and solve problems

S How to install REPO control

Dell UPS User's Guide

The user's guide is available on the Dell UPS disc and

on support.dell.com.

S Safety instructions

S Regulatory information

S Recycling information

Safety, Environmental, and Regulatory Information

S Warranty information

S Terms and Conditions (U.S. only)

S End User License Agreement

Dell Warranty and Support Information

S Support information Dell Support Website — support.dell.com

NOTE: Select your region or business segment to view

the appropriate support site.

9

Safety Warnings

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Safety Warnings

CAUTION: Before performing the procedures in this document, read and follow the safety instructions and

important regulatory information in your Safety, Environmental, and Regulatory Information document.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the equipment and

save this manual for future reference.

DANGER:

Observe the following instruction to help prevent an imminently hazardous situation which, if not

avoided, will result in death or serious injury:

S This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE

PARTS inside the UPS.

WARNING:

Observe the following instructions to help prevent a potentially hazardous situation which, if not

avoided, could result in death or injury:

S Only qualified service personnel (such as a licensed electrician) shall perform the electrical

installation. Risk of electrical shock.

S This UPS contains its own energy source (batteries). The output receptacles may carry live voltage

even when the UPS is not connected to an AC supply.

S Do not remove or unplug the input cord when the UPS is turned on. This removes the safety

ground from the UPS and the equipment connected to the UPS.

S To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent

protection with an ampere rating in accordance with the National Electrical Code

®

(NEC

®

),

ANSI/NFPA 70 or your local electrical code:

UPS Output Power 208V 230V

5600W 40A 32A (Europe)

35A (North America)

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature must not

exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum).

S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and

on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely

dry (hazard of electric shock).

2

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Safety Warnings

S If the UPS requires any type of transportation, disconnect the internal UPS batteries before

transporting (see page 56).

CAUTION:

Observe the following instructions to help prevent a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury or in property damage incidents:

S Servicing of batteries should be performed or supervised by personnel knowledgeable about

batteries and the required precautions. Keep unauthorized personnel away from batteries.

S Batteries can present a risk of electrical shock or burn from high short-circuit current. The

following precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use

tools with insulated handles; 3) Wear rubber gloves and boots; 4) Do not lay tools or metal parts on

top of batteries; 5) Disconnect the charging source prior to connecting or disconnecting battery

terminals.

S Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the utility

source from the ground. Contact with any part of a grounded battery can result in electrical shock.

The likelihood of such shock can be reduced if such grounds are removed during installation and

maintenance (applicable to equipment and remote battery supplies not having a grounded supply

circuit).

S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.

Attempting to alter wiring can cause injury.

S Replace batteries with the same number and type of batteries as originally installed in the UPS.

S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and

eyes and may be extremely toxic.

S The UPS may be connected to a maximum of one External Battery Module (EBM).

WARNING:

Additional instructions for Rack-Mounted Systems

S Your rack kit has been approved only for the rack cabinet provided. It is your responsibility to

ensure that installation of the equipment into any other rack complies with all applicable

standards. Dell disclaims all liability and warranties with respect to combinations of equipment

with any other rack.

S Before installing your equipment in a rack, install all front and side stabilizers. Failure to install

stabilizers can allow the rack to tip over.

S Always load from the bottom up, and load the heaviest items first.

S Do not overload the AC power supply branch circuit that provides power to the rack.

S Do not stand or step on any components in the rack.

11

Safety Warnings

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WARNING: Slide/rail mounted equipment is not to be used as a shelf or work space.

Do not add weight to slide/rail mounted equipment.

12

|

Installation

This chapter explains:

S Equipment inspection

S Unpacking the cabinet

S UPS rear panels

S UPS setup and installation, including the External Battery Module (EBM)

S Remote Emergency Power-off (REPO) installation

S Initial startup

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials

for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after

acceptance, file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of

receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service

representative.

NOTE:

Check the battery recharge date on the shipping carton label. If the date has passed and the batteries

were never recharged, do not use the UPS. Contact your service representative.

3

13

Installation

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Unpacking the Cabinet

CAUTION: Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and

on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard

of electric shock).

CAUTION: The cabinet is heavy (see page 60). Use caution to unpack and move the cabinet.

Use care when moving and opening the carton. Leave the components packaged until ready to install.

To unpack the system:

1 Open the outer carton and remove the accessories packaged with the cabinet (see Figure 2).

Figure 2. Unpacking the Cabinet

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Installation

CAUTION: The cabinet is heavy (see page 60). Lifting the cabinets into the rack requires a minimum of two

people.

2 With one person on each side, carefully lift the cabinet out of the outer carton using the handles

on the cardboard and set it on a flat, stable surface (see Figure 3).

Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable

gas, and corrosion.

Figure 3. Lifting the Cabinet

3 Discard or recycle the packaging in a responsible manner, or store it for future use.

15

Installation

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UPS Rear Panels

This section shows the rear panels of the Dell Line-Interactive Rack models.

UPS

Communication Bay

Input Terminal

Block

USB Port

Four IEC 320-C19

Receptacles

(Load Segment 1)

REPO Ports

RS-232 Port

Two NEMA L6-30R

Receptacles

(Load Segment 2)

EBM

Connector

Output Circuit

Breaker

Ground

Screw

Output Circuit

Breakers

Figure 4. 5600W, 208V Rear Panel

Six IEC 320-C13

Receptacles

(Load Segment 2)

REPO Ports

Four IEC 320-C19 Receptacles

(Load Segment 1)

EBM

Connector

Output Circuit

Breaker

UPS

Communication Bay

USB Port RS-232 Port

Input Terminal

Block

Ground

Screw

Output Circuit

Breaker

Figure 5. 5600W, 230V Rear Panel

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Installation

UPS Front Panel

This section shows the front panel of the Dell Line-Interactive Rack UPS.

On/Off Button LCD Panel

Scroll Button (Down or Forward)

Select Button

Scroll Button (Up or Back)

Figure 6. The Dell Line-Interactive Rack UPS Front Panel

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Installation

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Rackmount Setup

CAUTION: The cabinet is heavy (see page 60): 1) Dell strongly recommends to remove the battery tray from the

UPS before lifting. 2) Lifting the cabinets into the rack requires a minimum of two people.

CAUTION: Removing the batteries should be performed or supervised by personnel knowledgeable about

batteries and the required precautions. Keep unauthorized personnel away from batteries.

CAUTION: If installing an optional EBM, install the EBM directly below the UPS.

NOTE: Mounting rails are required for each individual cabinet.

To install the UPS and optional EBM in a rack:

1 Remove the internal battery trays from the UPS:

Loosen the thumbscrew on the battery retaining bracket and remove the bracket (see Figure 7).

Figure 7. Removing the Battery Retaining Bracket

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Installation

Pull the battery trays out using the plastic tabs and remove the battery trays (see Figure 8).

Figure 8. Removing the Battery Trays

2 If installing additional UPSs, repeat Step 1 for each cabinet.

NOTE:

The following instructions are the same for square-hole racks and unthreaded, round-hole racks. The

rails fit both rack styles. The square-hole rack is shown in the illustrations.

3 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack.

Locate the rails at the bottom of the 4U space allocated for the UPS (3U for the EBM).

4 Position the end of the left and right rails labeled FRONT facing inward.

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Installation

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5 Attach the rails to the rack:

Engage the back end of the rail until it fully seats on the vertical rack flange and the hook latch

locks in place (see Figure 9).

Pull the rail just past the front of the rack.

Push the front end of the rail until it fully seats on the vertical rack flange and the hook latch locks

in place.

Figure 9. Installing the Rails

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Installation

6 Slide the cabinet into the rack (see Figure 10). Repeat Steps 3 through 5 for any additional

cabinets.

Figure 10. Installing the Cabinet

7 Secure the front of the cabinet to the rack using the four thumbscrews on the mounting brackets

(see Figure 11). Tighten by hand; do not use power tools. Repeat for any additional cabinets.

Figure 11. Securing the Cabinet

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Dell UPS 5600R User manual

Dell UPS 5600R User manual

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