CVC CVC 400 Operating instructions

OPERATION MANUAL

FRONT/BACK LABELER

Model CVC 400

CVC TECHNOLOGIES, INC.

10861 Business Drive, Fontana, CA 92337

TEL: (909) 355-0311

FAX: (909) 355-0411

(ISO 9001:2000 Certified)

1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the

personnel and to keep the machine in good conditions.

2. Machine adjustment and parts changeover are only to be done by qualified and properly trained

engineers.

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL 2011.3.10

i

CONTENTS

1. ABOUT THIS MANUAL

1.1 About This Manual .............................................................................................. 1-1

1.2 Additional Information.......................................................................................... 1-1

2. SPECIFICATIONS

2.1 Machine Specifications........................................................................................ 2-1

2.2 Label Specifications ............................................................................................ 2-2

2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-5

3. SAFETY REGULATIONS

3.1 General Safety Rules ........................................................................................... 3-1

3.2 Warning Signs..................................................................................................... 3-1

3.3 Warning Sign Placements.................................................................................... 3-2

3.4 Important Safety Notices ................................................................................... 3-3

4. INSTALLATION

4.1 Standard Area Conditions .................................................................................... 4-1

4.2 Minimum Machine Operation Space..................................................................... 4-1

4.3 Transportation Precautions .................................................................................. 4-2

4.4 Transportation Procedures................................................................................... 4-2

4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4

5. INSTALLATION PROCEDURES

5.1 Power Connection ............................................................................................... 5-1

5.2 Compressed Air Connection (Optional) ................................................................ 5-1

5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2

5.4 C60 Printing Type Arrangement (Optional)............................................................ 5-3

6. MACHINE GENERAL LAYOUT

6.1 Parts Identifications............................................................................................. 6-1

6.2 Machine Parts Functions ..................................................................................... 6-5

6.3 Machine Control Parts Functions ......................................................................... 6-6

6.4 Pneumatic Control System (Optional)................................................................... 6-7

6.5 General Layout and Dimensions........................................................................... 6-8

7. POWER BOX

7.1 Locations of Printed Circuit Board (A) .................................................................. 7-2

7.2 Printed Circuit Board............................................................................................ 7-4

8. HHT DISPLAY INSTRUCTIONS

8.1 Control Panel Descriptions................................................................................... 8-1

8.2 LCD Display Descriptions .................................................................................. 8-4

8.3 AUTO ADJ Display Sequence............................................................................... 8-6

CVC TECHNOLOGIES, INC. FRONT/BACK LABELER CVC 400 OPERATION MANUAL

ii

9. PREPARATION BEFORE OPERATION

9.1 Inspection before Operation ................................................................................. 9-1

9.2 Installing the Label Roll........................................................................................ 9-3

9.3 Label Wipe-on Roller Mounting ............................................................................ 9-5

9.4 Hot Stamp Printer Preparation (Optional).............................................................. 9-7

10. OPERATING PROCEDURE

10.1 Air Regulator Set Check (Optional)....................................................................... 10-1

10.2 Operating Procedure............................................................................................ 10-2

11. MACHINE SET-UP AND ADJUSTMENT

11.1 Guide Rail and Product Separator Adjustments..................................................... 11-1

11.2 Product Alignment Mechanism Adjustments ........................................................ 11-2

11.3 Label Head Position Adjustments– Vertical and Lateral......................................... 11-2

11.4 Label Peel Blades Adjustments (Head A and Head B) ........................................... 11-3

11.5 Top Hold-Down Mechanism Adjustments............................................................. 11-3

11.6 Labeling Roller Adjustments (Square/Flat Bottles)................................................. 11-4

11.7 Output Adjustments............................................................................................. 11-5

11.8 Label Remaining Quantity Adjustments ................................................................ 11-6

11.9 Product Speed (PD SPD) Adjustments ................................................................. 11-6

11.10 Label Dispensing Speed (LAB SPD) Adjustments ................................................. 11-6

11.11 Label Extension (EXTNSN) Adjustments............................................................... 11-7

11.12 Labeling Position (POSITN) Adjustments.............................................................. 11-8

11.13 Labeling Sensing (LAB SENS) Adjustments.........................................................11-9

11.14 Product Sensor Adjustments...............................................................................11-11

11.15 Product Separator Wheel Adjustments ................................................................11-12

11.16 Rewind Spool Tension Adjustments ....................................................................11-12

11.17 Clear Label Sensor Adjustment Procedures.........................................................11-13

12. COMPLEMENTARY TOOLS

12.1 Complementary Tools.......................................................................................... 12-1

13. MAINTENANCE

13.1 General Precautions............................................................................................. 13-1

13.2 Maintenance and Lubrication Schedule ................................................................ 13-1

13.3 Air Regulator Set Maintenance (Optional for C60 Hot Stamp Printer)..................... 13-2

13.4 Sensor Maintenance............................................................................................ 13-2

14. ELECTRICAL DIAGRAMS

14.1 Electric Pin Descriptions .................................................................................... 14-2

14.2 Pneumatic Diagrams ........................................................................................... 14-7

14.3 Electrical Diagrams.............................................................................................. 14-8

15. PARTS LIST

15.1 Recommended Spare Parts for Labeling Machine ................................................ 15-1

15.2 Recommended Spare Parts for Printer (Optional) ................................................. 15-2

CVC TECHNOLOGIES, INC. FRONT/BACK LABELER CVC 400 OPERATION MANUAL

iii

15.3 Electrical Parts .................................................................................................... 15-3

16. TROUBLESHOOTING

16.1 Troubleshooting for Labeler.................................................................................. 16-1

16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3

16.3 Error Message ................................................................................................... 16-4

17. APPENDIX

17.1 42A5BEPM-E3C4183 (Bodine) for Conveyor ....................................................... 17-2

17.2 Clear Label Sensor (LRD 6110) (Optional) ........................................................... 17-3

17.3 Product Sensor (WL 4G-2) .................................................................................. 17-8

CVC TECHNOLOGIES, INC. FRONT/BACK LABELER CVC 400 OPERATION MANUAL

iv

Dear Customer,

Thank you for purchasing a CVC 400 Labeling Machine. We at CVC hope you will find that the

Model CVC 400 meets or exceeds your expectations and requirements for an affordable, reliable

and innovative addition to your packaging operation.

CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,

desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines

are standardized for maximum reliability and to provide more economic pricing.

If you are looking for service, well designed machinery and value that lasts, don’t hesitate in

letting us know your questions and comments, please contact us by phone or visit our website.

CVC TECHNOLOGIES, INC.

Asia-Pacific Headquarters

No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan

Phone No.: +886 (4) 3705-6666, Fax No.: +886 (4) 3705-6688

www.cvcpharmapack.com

E-mail: sales@cvctechnologies.com

Yours truly,

CVC Technologies, Inc.

CVC TECHNOLOGIES, INC. FRONT/BACK LABELER CVC 400 OPERATION MANUAL

v

PREFACE

The CVC 400 front/back labeler is an advanced automatic labeling system. The system features

high labeling speed and the most easy-to-operate control panel.

The unique design of CVC 400 AUTO ADJ:

● Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.

● Horizontal positioning screws for labeling heads, alignment belts and separator wheels are

quickly self centering and adjustable from either side of the machine.

● Push & Press attachment ensures smooth labeling without label wrinkles or bubbles

(optional).

● Angle Adjustment of labeling head: This unique design can be angled up to 20 degrees to

conform the label surface to tapered or angled container shapes (optional).

● Less than 10 minutes to switch "WRAP" to "FRONT & BACK" by means of replacement the

wrap roller with front/back wrap plate and belt (option).

The machine has a hygienic design that meets GMP standards, operation and adjustment are

easy, minimal maintenance and fast product changeover helps increasing productivity.

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

1 - 1

1. ABOUT THIS MANUAL

1.1 About This Manual

This Operation Manual has been written by observing the CE directives, the main purpose of the

regulation is in relation to the protection of personal safety and the maintenance of the machine in

good conditions, as it is intended to provide the proper operation procedures to avoid causing danger

and damages to persons and to the machine.

Some of the topics covered in this manual are: important notices about safety, operation procedures,

operating parameters setting, explanation on error situations, maintenance, troubleshooting and clean

up procedures ... etc.

In the case integration to other machinery or equipment is required; it also must be done by observing

the instructions given by this Operation Manual in order to minimize the chances of personal injury or

machine damage due to unpredicted risk factors.

This machine is not intended for use by general public, operation should be allowed to only trained and

qualified persons, which can be classified into 3 categories:

Administrator: Administrators are individuals who should have a deep knowledge of the operation of

the machine, and should have read and understood thoroughly this Operation Manual, in addition, he

has to be properly instructed on the general and local regulations about workplace safety, workers

protection and work environment safety regulations in order to provide a safe condition for the

personnel and the machinery.

Supervisor: The supervisor should have a deep knowledge of the operation of the machine, and

should have read and understood thoroughly this Operation Manual; the person in charge should be

qualified engineers in electricity or in mechanics. The supervisor should be able to perform

troubleshooting procedures for the machine and communicate with the machine manufacturer when

the situations requires.

Operator: Operators should have a good knowledge of the operation procedures of the machine, and

should have read and understood thoroughly this Operation Manual. The operator is also responsible

of performing the general maintenance and clean up of the machine.

1.2 Additional Information

For all consultation regarding the machine or this Operation Manual, for example: optional attachments

or problems concerning machine operation or adjustment, the customer can contact directly the

manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2. SPECIFICATIONS

2.1 Machine Specifications

* Some features or different product formats will require additional attachments and changeover parts, please consult CVC

for the purchase.

Horse Power

- Stepper Motor: 103H8222-5242 (Sanyo)

- Conveyor Motor:

(1) Standard (3½”): 130 Vdc, 1/4HP (Bodine)

(2) Special Type (6”): DC 130 Vdc, 1/3 HP (Bodine)

- Label Roller Motor: 130 Vdc, 40W (T.W.T)

- Product Separator Motor: DC 90V; 20W (T.W.T)

Power Consumption 880 W

Humidity Between 10% ~ 90%

Required compressed air quality As per ISO 8573-1 requirements

Environment condition Moisture, water, dust and direct sunlight should be avoided.

Labeling speed Max speed: 23 M/min. (75 ft/min)

Lighting requirement 500 lux is recommended

Applicable Container/Bottle Size Range

Conveyor Width Standard: 86 mm (3½")

Optional: 152mm (6”)

Conveyor Length Standard: 2,400 mm (94½")

Conveyor Height Standard: 915 mm (36”)

Product Separator Standard: Spacing wheel

Option: Separating screw

Label Sensor

a. Photo sensor (Label-7): for general labels (standard)

b. Special sensor (LRD6110) : for transparent labels (option)

CVC 400 Standard Type: Square

/

flat /oval Bottle

L: 30 - 200 mm (1¼" – 7 ¾")

W: 30 - 110 mm (1¼"– 4 ¼")

D: ø30 - ø110 mm (ø1¼" –ø 4¼")

H: 70 - 320 mm (2 ¾" – 12 ½")

CVC 400F6 Special Type:

Square/flat /oval Bottle

L: 50 - 245 mm (2" – 9 ¾")

W: 30 - 140 mm (1¼"– 5½")

D: ø30 - ø140 mm (ø1¼" –ø 5½")

H: 95 - 410 mm (3 ¾" – 16¼”)

2 - 1

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2 - 2

Machine Dimension L:2,435 x W:1,280 x H: 1,480 (mm)

95 ¾" x 50 ½" x 58 ¼"

Product Sensor

a. Standard: WL4G, for general container

b. Optional: WL9-2N, Special type for transparent container with dry powder

Machine Weight 324 kg

Noise Level 75 dB

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.2 Label Specifications

Label Width

15~150mm (⅝" ~ 6")

Label Length 15 ~250 mm (⅝"~ 10")

Backing Paper Translucent backing paper

Label Roll Inner Diameter. Standard: 76 mm (3")

Optional: 38 mm (1½ ")

Max. Roll Outer Diameter Max. 350 mm (16")

Gap between Labels 2 ~ 6 mm (⅛" ~ ¼")

Backing Paper Width 2 mm (⅛") beyond each side of label

Labels Placement on roll

a. Labels are wound around outside (Fig. 2.2.3-1)

b. Labels are wound around inside (Fig. 2.2.4-1)

2.2.1 Label Specification Diagram

Max. 350 mm (16”)

76mm (3“)

(⅛ “)

Translucent backin

g

p

a

p

er

(⅛”)

2 - 3

2.2.2 Label Rolled Outside Diagram

The diagram shown below is label rolled outside type; the installation layouts of the label rolled outside

and inside, please refer to chapter 9.2.1.

Fig 2.2-1

Fig 2.2-2

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.2.3 Label Rolled Outside (LRO) (Common Use)

a. Label Roll for Labeling Head A:

The labels are rolled outside in a clockwise direction. The space for hot stamp code should be

reserved if such feature is used, and the hot stamp printer should be adjusted to meets this position.

Fig 2.2.3-1

b. Label Roll for Labeling Head B:

The labels are rolled outside in a counterclockwise direction.

Fig 2.2.3-2

2 - 4

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.2.4 Label Rolled Inside (LRI) (Uncommon)

a. Label Roll for Labeling Head A:

The labels are rolled inside in a counterclockwise direction. The space for hot stamp code should be

reserved if necessary, and the hot stamp printer should be adjusted to meets this position.

2 - 5

b. Label Roll for Labeling Head B:

The labels are rolled inside in a clockwise direction.

Fig 2.2.4-1

Fi

g

2.2.4-2

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.3 Hot Stamp Printer Specifications (Option)

Model: C60

Print Type Nickel alloy for standard sizes, brass for 1.3 mm type

Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm

Special size: 1.3mm

Air Consumption

50

ℓ/min (based on 300 strokes per minute)

Air Pressure 4 ~5 kgf/cm

2

(60 ~80 psi)

Printing Lines 1~6 lines

Print Speed (max.) 300 prints/min.

Hot Foil Ribbon 1. Two types are available

A. Width: 25mm (1")

B. Width: 32mm (1

1

/

4

")

2. Applicable printing temperature: 50˚C ~ 200 ˚C

Foil Printing Temperature 130 ˚C ~200˚C

Print Area Max. Length: 70mm (2

3

/

4

"),

Max Width: 65mm (2

1

/

2

")

2.3.1 Print Area

Max.: 65mm

Max.: 70mm (2

3

/

4

")

(2

2

1

/ ")

Fig 2.3-1

2 - 6

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.3.2 Type and Related Specifications

Brass Type

Type Height

(A)

Type Width

(B)

Line

Number

Line Spacing

Narrow Type Chase

Line Spacing

Wide Type Chase

Character Number

(Max. Length)

B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm

12

(15.6 mm)

B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm

10

(15 mm)

2 - 7

Wide Line-Spacing

type chase

Narrow Line-spacing

type chase

Typ e

Fig 2.3-2

Nickel Type

Type Height

(A)

Type Width

(B)

Line Number Line Spacing

Character Number

(Max. Length)

Z1.5 1.5 mm 1.8 mm 1~6 4.7 mm

18

(32.4 mm)

Z2.0 2.0 mm 1.8 mm 1~6 4.7 mm

18

(32.4 mm)

Z2.5 2.5 mm 2.2 mm 1~6 4.7 mm

15

(33 mm)

.

* 2.0 mm types are recommended for optimum results.

Fig 2.3-3

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

2.3.3 Sample of Stamps Numbers

2.3.3.1 Brass Type for Wide Line-Spacing

Fig 2.3-4

2.3.3.2 Brass Type for Narrow Line-Spacing

Fig 2.3-5

2.3.3.3 Nickel Alloy Type

Fig 2.3-6

2 - 8

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

3. SAFETY REGULATIONS

3.1 General Safety Rules

The safety regulations have been provided purely as a guide for the safety of all personnel involved in

the operation, cleaning and maintenance of the equipment covered by this instruction manual. Please

ensure that you have read and understood all safety notices before operating the equipment covered

by this instruction manual, and that the recommendations here enclosed are strictly followed.

The following safety notices must not be considered as a definitive list but should be used to form part

of the overall safety plan applied by the customer when operating, cleaning and maintaining the

equipment covered by this instruction manual. Customers are requested to observe all relevant

statutory safety requirements, regulations or amendments that are or may become legal requirements.

The equipment covered by this instruction manual has been designed to comply with existing health

and safety legislation. If any of the instructions given here is in conflict with your local safety

regulations, please contact the manufacturer before modifying its contents. All warning sign affixed on

the machine are important and should never be detached, replacement should be done immediately if

any sign is loose or lost, thus to ensure the safety of the personnel.

Every reasonable precaution has been taken to ensure that it is electrically, mechanically and

pneumatically safe to undertake the work for which it has been supplied.

3.2 Warning Signs

Item Signs Description

1

WARNING: Personal danger or machine

damage may be caused.

2

ELECTRIC SHOCK: Operate carefully,

electric hazard is present.

3

ROLLING! Keep hands away: a rolling

mechanism is present, keep hands away

to avoid injury.

3 - 1

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

3.3 Warning Sign Placements

Fig 3.3-1

3 - 2

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

3.4 Important Safety Notices

Please observe following important safety notices.

Directions should be given to operating personnel ensuring the safety

regulations are observed.

Heed all warning signs placed on the machine by the manufacturer.

The machine should not be installed in high temperature locations, near heat

source, in potentially explosive areas or near combustible materials.

Places affected by heavy vibrations or exposed to possible shocks or impacts

are not indicated for machine installation.

Install the machine on a flat and vibration free floor/foundation.

The machine has to be mounted strictly horizontally.

Wet floor should be avoided around the installation site, machine must be

properly grounded to avoid electrical shocks.

Use a reliable power source according to voltage specified on nameplate.

Machine must be properly grounded. Voltage variations should not exceed the

safety limits.

Keep away from moving machine parts during machine operation. For ease and

safety considerations, it is advisable the operator/technician use appropriate

garments or overalls with the buttons properly buttoned when

installing/adjusting or operating the machine to avoid accidents. Remove all

strange objects from machine surface.

Operator should keep himself in good physical and mental conditions when

operating the machine. Operation of the machine is prohibited if the operator is

under the effects of alcohol or any drug which affects the mental condition.

3 - 3

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

Be sure that the operator knows the precise location of the emergency stop

button, so that it can be pressed in time upon any emergency situation. Before

machine start-up, also ensure that both the Stop Button and the Emergency stop

button are in “0” position.

Use caution while running aggressive or corrosive products, acid, caustic.. etc.

Avoid splatters to machine or personnel.

Avoid touching machine moving or rotating parts with your body during

operation.

Cables around the machine should be properly laid inside trays to avoid

stumbles while walking, and thus preventing accidents.

Do not use screwdrivers or hammers to inspect the machine.

Switch off the power before setting up, only switch the machine on after setup is

properly done.

Shut down the machine after operation is finished by disconnecting all electrical

and air supply lines.

The manufacturer assumes no liability of any kind for danger which may be

brought about by misuse of the equipment or by applying the equipment to a

purpose other than that for which it is intended.

The equipment covered by this manual has been supplied for a particular

application. It is, therefore, imperative that the customer/owner contacts his/her

nearest agent or sales distributor before the equipment is used for any other

application.

3 - 4

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL

Only products listed in the order confirmation may be processed by the

equipment covered by this instruction manual. Before processing any other kind

of product please contact your nearest agent or sales distributor.

It is not allowed to alter the equipment’s original appearance by alterations,

maintenance or by any other means carried out on behalf of the

customer/owner or by a third party.

It is not allowed to place or fit any additional equipment inside any cabinet or on

any part of the equipment, which are not delivered, approved or mounted by the

manufacturer or sales distributor.

It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by

this instruction manual have read and understand this instruction manual.

It is essential that all personnel likely to be engaged in the operating, cleaning

or maintenance of the equipment covered by this instruction manual are fully

experienced in the type of work that they are requested to perform.

It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by

this instruction manual are aware of the potential hazards which may result if

the equipment is not used in accordance with the instructions provided.

Before switching ON the main power switch, always ensure that all original

cover doors, protective hoods and guards are fitted in their correct positions

and unimpaired.

Do not stand, sit or lean on any part of the equipment covered by this instruction

manual or on any other equipment serving or being served by the equipment,

either during operation, cleaning, inspection or maintenance.

Never attempt to lift any part of the equipment without first knowing its weight.

Always use appropriate, safety tested lifting equipment when necessary. Always

seek assistance when in doubt.

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