CalGym CG-7519 CalGym Owner's manual

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OWNER’S MANUAL
Maintenance & Assembly Instructions
CG-7519
Abdominal Crunch
CG-7519_Rev0
Revision Date 7-25-2012
BY TUFFSTUFF FITNESS
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
It is the Purchasers/Owners obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels a xed on the machine to their customers/users.
2. Equipment to be installed by Tu Stu Authorized Dealer or a service
company approved by Tu Stu .
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by Tu Stu Authorized Dealer or a service company approved by Tu Stu .
5. Must use only genuine Tu Stu replacement parts.
6. Machine must be anchored to a solid and level surface.
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Tu Stu Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual thoroughly. Instructions contained in
this manual are not intended to cover all details or variations possible with CALGYM equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation,
maintenance or troubleshooting of the equipment. Eventhough we have prepared this manual with extreme care, neither the manufacturer nor the author can accept responsibility for any errors in,
or omission from, the information given. Should additional information be required, or should situations arise that are not covered by this manual, the matter should be directed to Customer Service
at Tu Stu Fitness Equipment Inc. in Chino, California.
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DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 3-5
ANCHORING UNIT .............................................................................................Page 6
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 7
REGISTRATION, SERVICE & ASSEMBLY ........................................................Page 8
INSPECTION/MAINTENANCE ......................................................................... Page 9
CABLE INSPECTION ........................................................................................ Page 10
STEP 1 ................................................................................................................. Page 11
STEP 2 ................................................................................................................. Page 12
STEP 3 ................................................................................................................. Page 13
STEP 4 CABLE ROUTING ............................................................................... Page 14
STEP 5 ................................................................................................................. Page 15
STEP 6 ................................................................................................................. Page 16
BASIC EXERCISE GUIDE ................................................................................. Page 17
PARTS LIST ......................................................................................................... Page 18
EXPLODED VIEW ............................................................................................. Page 19
WARRANTY ....................................................................................................... Page 20
Table of Contents
L 71” X W 60” X H 59”
CG-7519 Abdominal Crunch 3
Carefully read ALL Danger, Warning & Caution labels posted on the machine
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CG-7519 Abdominal Crunch
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
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CG-7519 Abdominal Crunch
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BE ALERT!
THE FITNESS EQUIPMENT IN THIS
FACILITY PRESENTS HAZARDS
WHICH, IF NOT AVOIDED, COULD
CAUSE SERIOUS INJURY OR DEATH.
Prior to using the equipment, READ the
warning labels and instruction placards
affixed to each machine.
If you are unsure on how to use a machine,
seek the assistance of our floor personnel.
We will be happy to instruct you on how to
use the equipment properly.
Immediately report any piece of equipment
that is not functioning properly to our floor
personnel so that it may be evaluated and
service promptly.
DO NOT ATTEMPT to use or fix any piece of
equipment that is not functioning properly.
TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710ASTM F1749-96
It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owners Manual. If
you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from Tu Stu Fitness by contacting
our service department at:
1 (888) 884-8275
service@tu stu .net
service1@tu stu .net
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Carefully read ALL Danger, Warning & Caution labels posted on the machine
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
ANCHORING UNIT
6
7/16” DIAMETER
HOLE
Holes on shoe plates are provided for anchoring the unit to the  oor. (See anchoring hole locations below)
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Important Safety Instructions
7
It is the responsibility of the facility owner and/or owner of the equipment to review the Owners Manual with their facility personnel and
understand all Danger, Warning and Caution labels a xed on the machine. It is the responsibility of the  oor personnel to instruct users
on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:
1. Obtain a medical exam before beginning any exercise program.
2. Read and understand Owners Manual and all Danger, Warning
and Caution labels before using this equipment. If you still need
help, seek assistance from  oor personnel.
3. Inspect the equipment before each use for wear and tear, loose
ttings, worn or frayed cables and frame welds. DO NOT USE if it
appears to be inoperable or damaged.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
are experiencing pain.
5. Use this equipment only for the intended use and for
exercise(s) shown on page 17.
6. Keep body, clothing and hair clear from all moving parts. Do not
attempt to free any jammed parts by yourself.
7. Always warm-up before and cool-down after weight training.
Warm-up for 10-15 minutes with stretching and cardiovascular
exercises. Cool-down should include light stretching exercises for
5-15 minutes.
8. Never hold your breath – will limit the  ow of oxygen to your brain
and may cause dizziness. The most often used breathing pattern is
inhaling during least resistance and exhaling during maximum
resistance.
9. Do not use accessories or accessory attachments that are not
recommended by Tu Stu .
10. Make sure selector pin is completely inserted. Use only the selector
pin provided by the manufacturer.
11. Never pin the weights in an elevated position. Do not use the
machine if found in this condition.
Facility Safety Guidelines and Practices
1. Read and understand the Owners Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by Tu Stu Authorized Dealer or
Professional Service Company approved by Tu Stu .
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of
installation and inspected prior to use. Failure to anchor the
machine to the  oor could cause the machine to tip or fall over
due to incorrect usage and misuse, and could result in serious
injury or death.
DANGER: indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
5. Provide an adequate safety perimeter between the machine,
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
6. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users.
7. Perform regular maintenance (see Inspection Label). Pay special
attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grips.
8. Do not lean against or pull on the framework, weight stack or
any component at all times.
9. Children must not be allowed near the equipment. Teenager must
be supervised.
10. Replace immediately all parts at  rst sign of wear or damage. If
unable to replace worn or damaged components/parts, remove
machine from service until the repair is made.
11. Use only genuine Tu Stu replacement parts. Failure to do so will
void warranty and could result in serious injury or death to the users.
12. Do not remove any decals a xed to the machine. Replace if
damaged.
13. Do not alter or modify the original manufacturer’s 150 lbs. weight
stack with any add-on incremental weights, weight plates or
dumbbells except those with standard factory installed option.
14. Maintain a service contract with a Tu Stu Authorized Dealer or a
Professional Service Company approved by Tu Stu . Keep a service
log of all maintenance and repair activities. NOTICE: It is the sole
responsiblity of the owner or facility operator to ensure that regular
maintenance is performed.
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Registration, Service & Assembly
Thank you for purchasing the CALGYM CG-7519 Abdominal Crunch. This machine is part of the Tu Stu line of quality strength training
equipment. To maximize your use of the equipment, please study the Owners Manual thoroughly.
Required Tools
The basic tools that you will need to assemble the CG-7519 but are not
limited to:
• 9/16” , 3/4”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
Windex or household glass cleaner
Assembly Requirements
Follow these installation requirements when assemblying the CG-7519.
Use the overhead view on the Content Page to layout your  oor plan
before assemblying.
Set up the CG-7519 on a clean, solid,  at surface. A smooth,  at surface
under the machine helps keep it level.
Allow ample space around the machine for safe unrestricted use an-
d easier access.
Insert all bolts in the same direction. For aesthetic appearance, insert all
bolts in the same direction unless speci ed (in text or illustration) to do
otherwise.
Leave room for adjustments. Do not fully tighten fasteners until in-
structed in the assembly steps to do so (to prevent any di culty with
alignment of parts during the assembly process). When not instructed,
tighten fasteners such as bolts, nuts and screws so the unit is stable, but
leave room for adjustments.
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the CG-7519 using the illustrations
only, IMPORTANT safety notes and other tips are included in the text.
Some pieces may have extra holes that you will not use. Use only those
holes indicated in the instructions and illustration.
NOTE: With so many assembled parts, proper alignment and
adjustment is critical. While tightening the nuts and bolts,
be sure to leave room for  nal adjustments.
CAUTION: Obtain assistance from Tu Stu if you have di culty
assemblying the CG-7519. Please do not attempt to complete
the assembly as this could result in equipment failure and
serious injuries to the users.
Symbols & Description
Registration
To avoid unnecessary delays on warranty parts and to insure that a
permanent record of your purchase is on  le with our company, be
sure to register online at www.tu stu tness.com within 10 days
of purchase.
Obtaining Service
Please use this Owners Manual as your guide to all parts included in
your shipment. When ordering parts, you must specify the part number
and description from this manual. Use only genuine Tu Stu
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
For information about product operation or service:
Phone: 909-629-1600 Toll Free 888-884-8275
Fax: 909-629-4967
E-mail: service@tu stu .net or service1@tu stu .net
Hours: M–F 8:00 – 4:30 PST
Or write to: Tu Stu Fitness Equipment Inc.
Customer Service
13971 Norton Avenue, Chino, CA 91710
Retain this Owners Manual for future reference when ordering
service or parts. To assist you better, please be prepared to
provide the following information:
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description
Loosely Fasten
Finger tighten all hardware in this step. DO NOT wrench tighten.
Some component(s) may need pre-assembly and alignment during
the assembly process.
Fully Fasten
Wrench tighten all hardware in this step.
8
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including but
not limited to cables, pulleys and rubber grip. Tu Stu recommends you maintain a service contract with a Tu Stu Authorized Dealer
or a Professional Service Company approved by Tu Stu . Keep a service log of all maintenance and repair activities. Extra copies can be
downloaded from our website.
DATE REPLACEMENT REPAIRS INSPECTED BY
INSPECTION/MAINTENANCE RECORD
WARRANTY REPAIRS
Inspection/Maintenance
9
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Cable Inspection
10
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
IMPORTANT NOTE:
DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
“NECKING”, STRECHED CABLE COVERING
A TEAR IN THE CABLE COVER
CABLE END SLIPPING OUT
A CRACK IN THE CABLE COVER
A BREAK ON THE CABLE
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Step 1
11
WARNING
IT IS RECOMENDED TO HAVE ANOTHER PERSON ASSIST
YOU WITH THE INSTALLATION ON THIS UNIT.
)
FULLY FASTEN
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Step 2
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)
FULLY FASTEN
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Step 3
)
FULLY FASTEN
13
NOTE:
1. SOME PARTS NOT SHOWN FOR CLARITY.
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Step 4 Cable Routing
14
)
FULLY FASTEN
FIG A
FIG B
FIG D
FIG B
NOTE:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
2. REMOVE ANY PULLEYS NECESSARY TO
INSTALL CABLE.
3. MAKE SURE THE CABLE RUNS BETWEEN THE
PULLEYS AS SHOWN.
FIG C
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Step 5
15
WARNING:
CABLE BOLT (#59) MUST BE THREADED A MINIMUM OF 5/8” WITH REGULAR NUT AND SPLIT
WASHER TIGHTEN SECURELY TO ENSURE PROPER CONNECTION SEE FIGURES B AND C.
Weight stack label and lubrication instructions:
1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel o back sheet (adhesive side) from label and make sure that the label remains
attached to the application tape.
3. Line up left edge of label sheet with outside edge of weight holes.
4. Line up the  rst label to hole on top plate.
5. Make sure label is straight and slowly press into place.
6. Gently remove application tape and rub each label  rmly against the weight stack.
7. Allow labels to stand for 2 days to allow adhesive to cure fully.
8. Open the lube package provided and apply a thin  lm of lubricant around the  rst 3 inches
of the guide rods above the top plate.
9. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
Cable Adjustment
1. Adjustments can be made in the area pointed out (FIGURE B) to set the correct tension on
the cable.
2. Upon completion of assembly, the TOP PLATE (#15) does not sit on top of the  rst WEIGHT
PLATE (#14), push the TOP PLATE (#15) down, insert the SELECTOR PIN (#11) and perform
several repetitions. This will self-adjust and re-align the cable system.
3. After completing the previous step, the TOP PLATE (#15) still does not sit on top of the  rst
WEIGHT PLATE (#14) or if there is excess slack in the cable system, loosen regular nut (#28)
and adjust split hex tap bolt (#59) in/out to give the cable proper tension (taut). Once
achieving the proper tension, re-tighten regular nut (#28).
Assembly List
Item # Description Qty. Item # Description Qty.
2 ABDOMINAL CRUNCH CABLE 1 42 NYLON BALL W/THREADED SOCKET 1 3/4 X 5/16 1
8 GUIDE ROD 3/4 RD X 48 1/4 2 44 NYLON INSERT LOCK NUT B/O 5/16-18 1
11 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 56 SHOULDER BOLT ALLOY 3/8 X 3/4 1
14 10 LB STEEL WEIGHT PLATE BLACK 14 58 SOCKET SET SCREW ALLOY 3/8-16 X 3/4 1
15 10 LB TOP PLATE W/ADJUSTABLE SELECTOR BAR 1 59 SPLIT HEX TAP BOLT GR-8 Z/P 1/2 -13 X 3 1/2 1
16 ABDOMINAL CRUNCH HARNESS (PART # H848) 1 60 SPLIT LOCK WASHER Z/P 1/2 1
21 LABEL-WEIGHT NUMBERS 1-20 DOTS Ø11/16 1 62 STRAP BRACKET 20 #SF20 STAINLESS STEEL 1
28 FINISHED HEX NUT Z/P 1/2 -13 1 66 SNAP LINK Z/P 8MM X 80MM 1
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Important Safety InstructionsStep 6
16
)
FULLY FASTEN
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
It is the responsibility of the  oor personnel to instruct users on proper operation of
the equipment and review the exercise label as shown below. The intended use of
this equipment is for Abdominal Crunch exercise only.
Basic Exercise Guide
17
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Parts List
18
REV0
ItemȱNo. Description Rev. PartȱNo. Qty. ItemȱNo. Description PartȱNo. Qty.
1ADJUSTABLEȱSEATȱTUBE 0 UP7547 140 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ5 BNH2051 4
2ABDOMINALȱCRUNCHȱCABLE 0 UP7548 141 HEXȱKEYȱLONGȱARMȱALLOYȱ3/16ȈBNH0371 1
3BACKȱPAD 0 UP7549 142 NYLONȱBALLȱW/THREADEDȱSOCKETȱ1ȱ3/4ȱXȱ5/16 BNH0022 1
4FOAMȱROLLȱ1ȈȱXȱ4ȈȱXȱ7Ȉ0 UP6963 243 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2028 11
5FOOTȱROLLȱTUBEȱ1ȈȱXȱ18ȱ1/2Ȉ0 UP6964 144 NYLONȱINSERTȱLOCKȱNUTȱB/Oȱ5/16Ȭ18 BNH0215 1
6FOOTȱROLLȱTUBEȱ1ȈȱXȱ18ȱ1/2Ȉȱ(2XȱNUT) 0 UP7404 145 NYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱBLACK BNH0506 1
7FRONTȱFRAME 0 UP7550 146 PLASTICȱFOOTȱROLLȱHOLDER BNH1807 4
8GUIDEȱRODȱ3/4ȱRDȱXȱ48ȱ1/4 0UP6947 247 PLASTICȱINSERTȱCAPȱ1ȈȱRDȱ10Ȭ12ȱGA BNH0002 2
9MAINȱFRAMEȱ0 UP7551 148 PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4 BNH1794 1
10 SEADȱPAD 0 UP7552 149 PLASTICȱSHROUDȱLID BNH2973 1
11 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0 UP3035 150 PULLȱPINȱ1/2ȱXȱ3ȱ1/2ȱLIGHTȱSPRINGȱ(YELLOWȱKNOB) BNH0603 1
12 WEIGHTȱSHIELDȱSUPPORTȱBRACKET 0 UP6954 251 REARȱPLASTICȱWEIGHTȱSHIELD BNH2975 1
13 WEIGHTȱSTACKȱFRAME 0 UP7526 152 RUBBERȱDONUTȱ3/4ȱXȱ2ȱ1/2 BNH0068 2
14 10ȱLBȱSTEELȱWEIGHTȱPLATEȱBLACK BNH1650 14 53 RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLATE BNH1647 4
15 10ȱLBȱTOPȱPLATEȱW/ADJUSTABLEȱSELECTORȱBAR BNH1097 1 54 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ7ȱ1/2 BNH0965 2
16 ABDOMINALȱCRUNCHȱHARNESSȱ(PARTȱ#ȱH848) BNH0235 1 55 RUBBERȱGROMMETȱ3/4ȱID BNH0401 2
17 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2 BNH0553 256 SHOULDERȱBOLTȱALLOYȱ3/8ȱXȱ3/4 BNH0718 1
18 LABELȬDANGERȱCHECKȱRETAININGȱNUT...ȱȱ1.5X1.688 BNH2902 1 57 SOCKETȱSETȱSCREWȱALLOYȱ1/4Ȭ20ȱXȱ1/4 BNH0790 2
19 LABELȬDANGERȱUSEȱTHISȱEQUIPMENT...ȱBNH2903 1 58 SOCKETȱSETȱSCREWȱALLOYȱ3/8Ȭ16ȱXȱ3/4 BNH0476 1
20 LABELȬWARNING_SERIOUSȱINJURYȱORȱDEATH BNH2939 159 SPLITȱHEXȱTAPȱBOLTȱGRȬ8ȱZ/Pȱ1/2ȱȬ13ȱXȱ3ȱ1/2ȱ(RNDȱCUT) BNH2977 1
21 LABELȬWEIGHTȱNUMBERSȱ1Ȭ20ȱDOTSȱØ11/16 BNH2976 1 60 SPLITȱLOCKȱWASHERȱZ/Pȱ1/2ȱBNH0572 1
22 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS... BNH2926 161 SPLITȱLOCKȱWASHERȱZ/Pȱ3/8ȱBNH2032 2
23 DECALȬWARNINGȱKEEPȱBODY,ȱHANDS... BNH2908 1 62 STRAPȱBRACKETȱ20ȱ#SF20ȱSTAINLESSȱSTEEL BNH0562 1
24 LABELȬCAUTIONȱCHECKȱȱPULLȬPINȱISȱFULLY... BNH2912 1 63 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340 BNH0704 2
25 LABELȬWARRANTYȱCOMMERCIAL BNH2927 1 64 UȬSTYLEȱTAPPEDȱHOLEȱNUTȱ1/4ȱȬ20 BNH0708 10
26 LABELȬINSPECTIONSȱRECOMMENDEDȱINSPECTION... BNH2922 165 UȬSHAPEȱWASHERȱȱ3/8ȱIDȱXȱ1ȱ1/2ȱODȱXȱ3/16ȱTHICK BNH2245 2
27 LABELȬSCHEDULEȱREPLACEMENTȱPARTS... BNH2957 166 SNAPȱLINKȱZ/Pȱ8MMȱXȱ80MM BNH0065 1
28 FINISHEDȱHEXȱNUTȱZ/Pȱ1/2ȱȬ13 BNH0206 167 CUPȱANDȱTOWELȱHOLDER BNH2980 1
29 FLATȱWASHERȱZ/Pȱ3/8ȱIDȱXȱ1ȱODȱXȱ3/16ȱTHICK BNH2479 668 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ1/4Ȭ20ȱXȱ2ȱ1/2 BNH2981 1
30 FLATȱWASHERȱSAEȱZ/Pȱ#12ȱ(1/4Ȉ)BNH2982 12 69 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/4Ȭ20 BNH2983 1
31 FLATȱWASHERȱSAEȱZ/Pȱ3/8 BNH2030 20 70 LABELȬIMPORTANTȱADJUSTȱCABLEȱTENSIONȱHERE BNH2924 1
32 FRONTȱPLASTICȱWEIGHTȱSHIELD BNH2974 171 LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE... BNH2925 1
33 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ1/4Ȭ20ȱXȱ3/4 BNH2106 10 72 DECALȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE... BNH2916 1
34 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2037 273 LABELȬGLADIATORȱSERIESȱSERIALȱ# BNH2978 2
35 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038 374 LABELȬCALGYMȱBYȱTUFFSTUFFȱFITNESS BNH2979 2
36 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2040 375 LABELȬTUFFSTUFFȱFITNESS BNH2933 1
37 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ2ȱ1/2 BNH2186 276 LABELȱWEIGHTȱSHIELDȱNUMBERSȱ9ȱXȱ26ȱ(150ȱLB,ȱCG) BNH2225 1
38 HEXȱKEYȱLONGȱARMȱALLOYȱ1/8ȈBNH0767 1 77 LABELȬWARNINGȱANCHORING BNH2956 4
39 HEXȱHEADȱCAPȱSCREWȱGRȬ8ȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046 278 DECALȱEXERCISEȱABȱCRUNCH BNH2224 1
CG-7519
P
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COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
BY TUFFSTUFF FITNESS
CG-7519 Abdominal Crunch
Exploded View
19
WARRANTY
This warranty applies only in the United States to the products manufactured or distributed by Tu Stu Fitness Equipment Inc. under the
CalGym brand name. Tu Stu warrants to the original purchaser that CalCym equipment will be free from defects in material and workmanship.
All warranty periods begin to run from the date of delivery to the original purchaser. The warranty and remedies set forth herein are conditioned
upon proper storage, installation, use and maintenance and conformance with any recommendations of Tu Stu . This warranty does not cover
products not manufactured by Tu Stu or products which are altered without the express written consent of Tu Stu .
Commercial Warranty as speci ed:
Ten (10) Years: Structural Main Frames, Welds, Cams and Weight Plates.
Five (5) Years: Pivot Bearings, Pulleys, Bushings, Guide Rods, Gas Shocks.
One (1) Year: Linear Bearings and Pull-Pin Components.
All other parts not mentioned, one year from the date of delivery to the original purchaser.
Six (6) Months: Upholstery, Cables, Finish and Rubber Grips.
The obligation of Tu Stu under this warranty is limited to repairing or replacing warranted defective parts as Tu Stu may elect, at Tu Stu s
facility in Chino, California without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all
transportation and insurance costs on returned or replaced equipment to and from Tu Stu s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE
LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY WARRANTY OR
IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY,
NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE,
LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME
COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the  nal, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause
of action. No modi cation of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized repre-
sentative of the party. Contact Tu Stu Fitness Equipment Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you speci c legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
CALGYM is a brand name product manufactured and distributed by:
Tu Stu Fitness Equipment Inc.
13971 Norton Avenue, Chino, CA 91710, USA Phone: 909-629-1600 Fax: 909-629-4967
www.tu stu tness.com service@tu stu .net or service1@tu stu .net
BY TUFFSTUFF FITNESS
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