TuffStuff AXT-2.5 Assembly Instructions Manual

TuffStuff
Brand
TuffStuff
Model
AXT-2.5
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual
AMERICA’S PREMIER EXERCISE EQUIPMENT
AXT-2.5
AXT- Cable Motion Plus Home Gym
ASSEMBLY INSTRUCTIONS
AXT-2.5 Rev1
Revision Date 10-5-09
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net
63"
56"
83 1/2"
About the AXT-2.5 AXT- Cable Motion Plus Home Gym
Congratulations on your new purchase of the AXT- Cable Motion
Plus Home Gym. We hope you are completely satisfi ed with this
product and wish you many years of enjoyment.
TuffStuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the AXT- Cable Motion Plus Home
Gym
We advise you to consult your local TuffStuff retailer if you should
have a question or problem regarding the proper assembly of this
unit.
Tool Requirements
One 7/8” combination wrench1. One 3/4” combination wrench2. One 9/16” combination wrench3. One 1/2” combination wrench4. One 7/16” combination wrench5. One adjustable wrench6. One ratchet7. One 3/4” socket8. One 9/16” socket9. Rubber Mallet10. Windex or household glass cleaner11. Measuring tape12. Utility knife13.
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
2AXT-2.5 AXT- Cable Motion Plus Home Gym
Introduction
Specifi cations
1. Maximum Wt. Capacity - 200 lbs. fi xed
2. Total Machine Weight - 550 lbs.
3. Footprint (LWH) - See Front Cover.
SCREWWIDTH
WASHERDIAMETER
NUTDIAMETER
SCREWLENGTH
Hardware Measurement Diagram
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this TuffStuff product prior to use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
TuffStuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
Safety Precautions
88
120
59
59
88
105
59
88 98
58 88
121
121
88
88
107
88
68
33
88
121
120
88
59
88
98
37
88
159
88
120
88
88
98
10
88
3AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 1 Assembly List
Item # Description Qty.
10 BASE FRAME 1
33 REAR UPRIGHT 1
37 SWIVEL CABLE END 1
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4
88 FLAT WASHER SAE 3/8” 15
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 3
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1
107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 4
121 NYLON INSERT LOCK NUT 3/8-16 3
159 HEX HEAD CAP SCREW 3/8-16 X 5 1/2 1
Step 1
88
151
95
46
88
151
95
88
121
11
88
121
10
88
121
88
88
88
107
88
103
88
103
18
88
120
88
58
120
88
88
120
57
88
100
88
105
57
57
88
105
98
88
4AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 2
Step 2 Assembly List
Item # Description Qty.
11 BOTTOM GUIDE ROD RETAINER 1
18 FRONT UPRIGHT 1
46 WING ARMS 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 3
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
88 FLAT WASHER SAE 3/8” 18
95 HEX HEAD CAP SCREW 3/8-16 X 1 2
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1
103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 2
107 HEX HEAD CAP SCREW 3/8-16 X 5 1/4 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 4
121 NYLON INSERT LOCK NUT 3/8-16 4
151 SPLIT LOCK WASHER 3/8” 2
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
19 88
100
57
88
101
59
88
121
18
88
121
50
85
68
85
88
121
105
88
85
120
120
88
88
121
88 98
88
120
59
103
88 88
88
106
88
88
151
95
33
40
5AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 3
Step 3 Assembly List
Item # Description Qty.
19 LAT BAR HOLDER 1
40 TOP FRAME 1
50 ACCESSORY HOLDER 1
57 BLACK NYLON PULLEY 3/8 X 1 1/2 X 4 1/2 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 3
68 CUP HOLDER 1
85 FLAT HEAD SOC SCREW # 12-28 X 3/4 5
88 FLAT WASHER SAE 3/8” 17
95 HEX HEAD CAP SCREW 3/8-16 X 1 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
100 HEX HEAD CAP SCREW 3/8-16 X 2 1/4 1
101 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 1
103 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2
105 HEX HEAD CAP SCREW 3/8-16 X 4 1/2 1
106 HEX HEAD CAP SCREW 3/8-16 X 5 2
120 NYLON INSERT JAM LOCK NUT 3/8-16 3
121 NYLON INSERT LOCK NUT 3/8-16 5
151 SPLIT LOCK WASHER 3/8” 1
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
Step 4
Step 4 Assembly List
Item # Description Qty.
13 CHROME GUIDE ROD 3/4 X 73 5/8 2
35 SELECTOR PIN W/COIL 3/8 X 4 1
43 TOP GUIDE ROD RETAINER 1
47 10 LB STEEL WEIGHT PLATE 4 9/16 X 9 7/16 19
48 10 LB TOP PLATE W/ADJ SLTR BAR 19 WTS 1
66 CHROME WASHER 3/8 X 1 1/2 2
77 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1
88 FLAT WASHER SAE 3/8” 2
102 HEX HEAD CAP SCREW 3/8-16 X 3 2
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 3
136 RUBBER DONUT 3/4 X 2 1/2 2
6AXT-2.5 AXT- Cable Motion Plus Home Gym
121
106
106
88
42
41
88
121
131
5
66
151
65
32 66
151
65
28
149
149
147
147
31
7AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 5
Step 5 Assembly List
Item # Description Qty.
28 PRESS BAR 1
32 PRESS BAR PIVOT AXLE 1 X 5 5/8 1
65 BUTTON HEAD SOC SCREW 3/8-16 X 1 2
66 CHROME WASHER 3/8 X 1 1/2 2
88 FLAT WASHER SAE 3/8” 2
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
121 NYLON INSERT LOCK NUT 3/8-16 1
131 PLASTIC STOPPER 1
147 SOCKET HEAD CAP SCREW 1/4-28 X 3/4 4
149 SPLIT COLLAR 1” 2
151 SPLIT LOCK WASHER 3/8” 2
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
38
153
91
124
98 88
153 119 124
88
120
59
108
21
10
161
4
27
Step 6
Step 6 Assembly List
Item # Description Qty.
4 ADJUSTABLE LEG HOLDER 1
21 LEG EXTENSION ARM 1
27 PIVOT AXLE 1/2 X 3 1
38 SWIVEL FOOT ROLL HOLDER 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
88 FLAT WASHER SAE 3/8” 2
91 HEX HEAD CAP SCREW 1/2-13 X 3 3/4 1
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
108 HEX HEAD CAP SCREW 5/16-18 X 3/4 1
119 NYLON INSERT JAM LOCK NUT 1/2-13 1
120 NYLON INSERT JAM LOCK NUT 3/8-16 1
124 PLASTIC END CAP BUMPER (1/2 BOLT) 2
153 STEEL BUMPER WASHER Z/P 1/2” 2
161 SOC SET SCREW 1/4-20 X 3/8 2
8AXT-2.5 AXT- Cable Motion Plus Home Gym
98
88
15
88
120
59
98
88
58
88 14 58
88
120
88
59
98
88
15
88
120
59
88
98
88
3
59
88
120
88
9AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 7
Step 7 Assembly List
Item # Description Qty.
3 ADJUSTABLE DOUBLE PULLEY BRACKET 1
14 DOUBLE PULLEY BRACKET 3 1/2 PULLEY 1
15 FLOATING PULLEY BRACKET 2
58 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 4
88 FLAT WASHER SAE 3/8” 12
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 6
120 NYLON INSERT JAM LOCK NUT 3/8-16 6
84
106
84
121
20
142
122
20 116
146
152 79 150
154
A1
A5
A3
A6
A4
A2 A7
A9
A8
10 AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 8a Lat Cable Assembly
Step 8 Assembly List
Item # Description Qty.
20 LAT CABLE 1
59 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
79 FINISHED HEX NUT 1/2-13 1
84 FLANGED SPACER 0.406 X 0.63 X 1.693 (1.614) 2
106 HEX HEAD CAP SCREW 3/8-16 X 5 1
116 NYLON BALL 1 3/4 X 5/16 1
121 NYLON INSERT LOCK NUT 3/8-16 1
122 NYLON INSERT LOCK NUT 5/16-18 1
142 SHOULDER BOLT 3/8 X 3/4 1
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
150 SPLIT HEX TAP BOLT 1/2-13 X 3 1/2 1
152 SPLIT LOCK WASHER Z/P 1/2” 1
154 STRAP BRACKET 20 #SF20 1
59
84
106
84
121
20
11AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 8b Lat Cable Assembly
A1
A5
A3
A6
A4
A2 A7
A9
A8
3
150
79
152
48 35
150
79
152
48 35
FIG. A
59
1
B9
B8
B1 B7
B6
B3
B5
B4
B2
Step 9a Abdominal Cable Assembly
Step 9 Assembly List
Item # Description Qty.
1 ABDOMINAL CABLE 1
116 NYLON BALL 1 3/4 X 5/16 1
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
154 STRAP BRACKET 20 #SF20 1
12 AXT-2.5 AXT- Cable Motion Plus Home Gym
142
116
146
154
122
122
142
1
13AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 9b Abdominal Cable Assembly
1
15
14
15
B9
B8
B1 B7
B6
B3
B5
B4
B2
142
1
122
154
15
142
1
122
154
15
FIG. B
37
22
C1
C2
C3
C4
Step 10a Leg Extension Cable Assembly
142
122
22 116
146
152 79 150
154
Step 10 Assembly List
Item # Description Qty.
22 LEG EXTENSION CABLE 1
79 FINISHED HEX NUT 1/2-13 1
116 NYLON BALL 1 3/4 X 5/16 1
122 NYLON INSERT LOCK NUT 5/16-18 1
142 SHOULDER BOLT 3/8 X 3/4 1
144 SNAP LINK Z/P 8MM X 80MM 1
146 SOC SET SCREW 3/8-16 X 3/4 1
150 SPLIT HEX TAP BOLT 1/2-13 X 3 1/2 1
152 SPLIT LOCK WASHER Z/P 1/2” 1
154 STRAP BRACKET 20 #SF20 1
14 AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 10b Leg Extension Cable Assembly
15AXT-2.5 AXT- Cable Motion Plus Home Gym
37
22
14
C1
C2
C3
C4
37
22
12
79
150
37
22
12
79
150
FIG. C
24
117
117
D1
D2
D6
D3
D5
D7
D4
Step 11a Pec Fly Cable Assembly
142
146
116 116
146
154
122
122
154
142
24
Step 11 Assembly List
Item # Description Qty.
24 PEC FLY CABLE 1
116 NYLON BALL 1 3/4 X 5/16 2
117 NYLON D HANDLE 2
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
144 SNAP LINK Z/P 8MM X 80MM 2
146 SOC SET SCREW 3/8-16 X 3/4 2
154 STRAP BRACKET 20 #SF20 2
16 AXT-2.5 AXT- Cable Motion Plus Home Gym
17AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 11b Pec Fly Cable Assembly
24
15
D1
D2
D6
D3 D5
D7
D4
117
117
146
24
142
122
154
116
117
146
24
142
122
154
116
117
FIG. D
Step 12a Tension Cable Assembly
Step 12 Assembly List
Item # Description Qty.
39 TENSION CABLE 1
88 FLAT WASHER SAE 3/8” 2
98 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 1
120 NYLON INSERT JAM LOCK NUT 3/8-16 1
122 NYLON INSERT LOCK NUT 5/16-18 2
142 SHOULDER BOLT 3/8 X 3/4 2
154 STRAP BRACKET 20 #SF20 1
18 AXT-2.5 AXT- Cable Motion Plus Home Gym
39
E1
E2
154
142
122
39
19AXT-2.5 AXT- Cable Motion Plus Home Gym
Step 12b Tension Cable Assembly
39
15
11
3
E2
E1
98 88
39
88 11
120
154
98 88
39
88 11
120
154
FIG. E
142
154
122
39
15
142
154
122
39
15
FIG. F
94 89
44
89 94
45
89 94
158
89
94
11
43
Step 13
Step 13 Assembly List
Item # Description Qty.
44 WEIGHT SHROUD FRONT 1
45 WEIGHT SHROUD REAR 1
89 FLAT WASHER USS 1/4” 4
94 HEX HEAD CAP SCREW 1/4-20 X 3/4 4
158 WEIGHT STACK LID 1
20 AXT-2.5 AXT- Cable Motion Plus Home Gym
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TuffStuff AXT-2.5 Assembly Instructions Manual

TuffStuff
Brand
TuffStuff
Model
AXT-2.5
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual
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