TuffStuff AXT-5D Assembly Instructions Manual

TuffStuff
Brand
TuffStuff
Model
AXT-5D
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual

This manual is also suitable for

ASSEMBLY INSTRUCTIONS
America’s Premier Exercise Equipment
AXT-5S_AXT-5D Rev0
AXT-5S
AXT- Pro-Style Home Gym (Standard)
AXT-5D
AXT- Pro-Style Home Gym (Deluxe)
Revision Date 02-07-06
L 81” W 74” H 84
© 2005 TUFFSTUFF FITNESS EQUIPMENT, INC.
About the AXT- Pro-Style Home Gym
Congratulations on your new purchase of the AXT-5S_AXT-5D.
We hope you are completely satisfi ed with this product and wish
you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating fi nal inspection has been conducted by our line foreman,
is an expression of our confi dence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on fi le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the AXT-5S_AXT-5D
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One 7/16” combination wrench
6. One adjustable wrench
7. One ratchet
8. One 3/4” socket
9. One 9/16” socket
10. One rubber mallet
11. Windex or household glass cleaner
12. Measuring tape
13. Utility knife
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Hardware Measurement Diagram
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
Safety Precautions
Note: Due to continuing product improvements, specifi cations and designs are subject to change
without notice.
Specifi cations
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 655 lbs.
3. Footprint (LWH) - See Front Cover.
Introduction
2 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . 2
Assembly Steps . . . . . . . . . . . . . . . 4 - 43
Cable Routings
Lat Cable Assembly . . . . . . . . . . 26 - 27
Ab/Low Row Cable Assembly . . . . . 28 - 29
Pec Fly Cable Assembly . . . . . . . 30 - 31
Leg Extension Cable Assembly . . . . 32 - 33
Tension Cable Assembly . . . . . . . 34 - 35
Spring Loaded Pin Adjustment . . . . . . . 42 - 43
Parts List . . . . . . . . . . . . . . . . . . 44 - 45
Maintenance . . . . . . . . . . . . . . . . 46 - 47
Warranty . . . . . . . . . . . . . . . . Back Page
3AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 1
Assembly List
Item # Description Qty.
8 BOTTOM FRAME 1
33 REAR UPRIGHT 1
66 PULLEY 3/8 X 1 X 4 1/2 3
101 FLAT WASHER SAE B/O 3/8” 10
111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
112 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1
121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 2
134 NYLON INSERT LOCK NUT B/O 3/8-16 2
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3
152 RUBBER FOOT FOR 6 X 4 1/4 PLATE 3
4 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
101
121
152
101
134
101
33
101
121
66
137
101
101
112
66
101
101
8
11110166101152 137
134
137
111
5AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
9 BOTTOM GUIDE ROD RETAINER 1
16 FOOT SUPPORT 1
25 LOW ROW FRAME CONNECTOR ASSEMBLY 1
34 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) 1
35 REINFORCEMENT PLATE 1/4 X 2 X 7 (BEND) 1
65 PULLEY 3/8 X 1 X 3 1/2 1
66 PULLEY 3/8 X 1 X 4 1/2 2
72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 1
75 CHROME WASHER 3/8 X 1 1/2 1
101 FLAT WASHER SAE B/O 3/8” 12
111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 4
134 NYLON INSERT LOCK NUT B/O 3/8-16 4
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2
166 SPLIT LOCK WASHER B/O 3/8” 1
Step 2
6 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
101
137
6665
101
137
101111 111 101
16
101
66
134
35
101
134
134
101
25
75
166
72
8
34 101 121 121
101
101 121 9
101
121
101
134
7AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
17 FRONT UPRIGHT 1
24 LONG ADJUSTABLE STOPPER 1
38 SEAT FRAME 1
64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 3
91 FINISHED HEX NUT B/O 1/2-13 2
100 FLAT WASHER SAE B/O 1/2” 1
101 FLAT WASHER SAE B/O 3/8” 18
114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1
116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 4
118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 2
119 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
134 NYLON INSERT LOCK NUT B/O 3/8-16 6
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3
168 SPLIT LOCK WASHER Z/P 1/2” 1
Step 3
8 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
101
101
8
101
134
101
116
101
116
101
101
116
38
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116
134
101
134
101
24
91
100
168
91
118
118
114
101
101
101
64
137
101
137
101
64
137
101
64
17
134
101 134 134 101
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
119
9AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
20 LAT BAR HOLDER 1
45 TOP FRAME 1
59 ACCESSORY HOLDER 1
64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 1
77 CUP HOLDER 1
101 FLAT WASHER SAE B/O 3/8” 9
114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1
116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2
118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 1
133 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1
134 NYLON INSERT LOCK NUT B/O 3/8-16 3
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1
166 SPLIT LOCK WASHER B/O 3/8” 1
176 FLAT HEAD SOC CAP SCREW B/O # 12-28 X 3/4 4
180 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 3/4 1
Step 4
10 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
101
176
77
101
114
101
137
133
166
101
176
45
17
33
118
20
134
101
64
101
101
176
176
59
134
116
101
116
101
11AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
46 TOP FRAME REINFORCEMENT PLATE LT 1
47 TOP FRAME REINFORCEMENT PLATE RT 1
66 PULLEY 3/8 X 1 X 4 1/2 2
92 SPACER 0.406 ID X 0.63 OD X .0748 L 2
101 FLAT WASHER SAE B/O 3/8” 20
113 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 2
120 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 9
134 NYLON INSERT LOCK NUT B/O 3/8-16 9
143 PLASTIC STOPPER 1
166 SPLIT LOCK WASHER B/O 3/8” 2
Step 5
12 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
143
120
120
101
166
113
120
101
101
92
45
66
47
166
113
101
46 101 101 101
143
66
45
66
101 120 166101
101
46
120
113
120
101
101
134
101 101 101 47166 101134 134134
101
101
101
134
66
92
101
101
134
134
134
120 120 120
101
120
92
92
113
NOTE:
TWO PEOPLE ARE REQUIRED TO DO THIS STEP.
LEFT SIDE VIEW
RIGHT SIDE VIEW
13AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
24 LONG ADJUSTABLE STOPPER 2
41 STOPPER HOUSING BLOCK (LARGE) 1
42 STOPPER HOUSING BLOCK (SMALL) 1
91 FINISHED HEX NUT B/O 1/2-13 4
100 FLAT WASHER SAE B/O 1/2” 2
101 FLAT WASHER SAE B/O 3/8” 4
122 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
166 SPLIT LOCK WASHER B/O 3/8” 4
168 SPLIT LOCK WASHER Z/P 1/2” 2
Step 6
14 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
168
91
42
91
24
41
91
168
46
100
100
91
24
101
166
122
101
122
166
122
101
15AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Step 7
Assembly List
Item # Description Qty.
1 ADD ON WEIGHT 2.5 LBS 1
2 ADD ON WEIGHT 5 LBS 1
6 ADD ON WEIGHT LOCK 2
11 CHROME GUIDE ROD 3/4 X 73 5/8 2
34 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) 1
40 SELECTOR PIN W/COIL 1
48 TOP GUIDE ROD RETAINER 1
49 TOP GUIDE ROD RETAINER CONNECTOR 1
66 PULLEY 3/8 X 1 X 4 1/2 1
75 CHROME WASHER 3/8 X 1 1/2 2
101 FLAT WASHER SAE B/O 3/8” 10
111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 1
121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 2
123 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 4
134 NYLON INSERT LOCK NUT B/O 3/8-16 4
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1
147 10 LB TOP PLATE W/ADJ. SLTR BAR 19 WTS 1
151 RUBBER DONUT 3/4 X 2 1/2 2
166 SPLIT LOCK WASHER B/O 3/8” 2
177 10 LB CAST WEIGHT PLATE GREY 19
16 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
9
151
151
177
1111
147
1
6
6
75
40
75
48
101
66
49
101
111
101
121
134
137
34
101
101
45
101
101
134
121
101
123
123
2
134
166
166
17AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
27 PEC DEC ARM LEFT SIDE 1
28 PEC DEC ARM RIGHT SIDE 1
60 ALUMINUM CAM PLATE 3/4 X 5” 2
72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 2
75 CHROME WASHER 3/8 X 1 1/2 2
166 SPLIT LOCK WASHER B/O 3/8” 2
Step 8
18 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
28
60
75
166
72
72
166
75
8
60
27
19AXT-5S_AXT-5D AXT- Pro-Style Home Gym
Assembly List
Item # Description Qty.
5 ADJUSTABLE PRESS BAR RELEASE ASSY 1
30 PRESS BAR 1
31 PRESS BAR HOUSING 1
56 PRESS BAR PIVOT AXLE 1 X 5 3/4 1
66 PULLEY 3/8 X 1 X 4 1/2 2
72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 2
75 CHROME WASHER 3/8 X 1 1/2 2
100 FLAT WASHER SAE B/O 1/2” 2
101 FLAT WASHER SAE B/O 3/8” 2
106 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 5 1
115 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 1
136 NYLON INSERT JAM LOCK NUT B/O 1/2-13 1
137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1
164 SPLIT COLLAR B/O 1” 2
166 SPLIT LOCK WASHER B/O 3/8” 2
Step 9
20 AXT-5S_AXT-5D AXT- Pro-Style Home Gym
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TuffStuff AXT-5D Assembly Instructions Manual

TuffStuff
Brand
TuffStuff
Model
AXT-5D
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual
This manual is also suitable for
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