Eaton IQ 100 series User & Installation Manual

Category
Measuring, testing & control
Type
User & Installation Manual
IQ 100 Series (130/140/150)
Meter User & Installation Manual
IM02601003E
Rev D
Copyright (c) 2010 by Eaton Corporation.
All rights reserved.
Specications contained herein are subject
to change without notice.
Power Xpert and PowerVision are registered
trademarks of Eaton
Corporation.
EATON CORPORATION - CONFIDENTIAL
AND PROPRIETARY NOTICE TO PERSONS
RECEIVING THIS DOCUMENT AND/OR
TECHNICAL INFORMATION.
THIS DOCUMENT, INCLUDING THE DRAW-
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THEREON, IS CONFIDENTIAL AND IS THE
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IQ 100 Series ((130/140/150) Meter
Table of Contents
User and Installation Manual IM02601003E - July 2010 www.eaton.com 3
Table of Contents
Disclaimer of Warranties and Limitation of Liability 7
Support Services 9
Support Services 9
Website 9
EatonCare Customer Support Center 9
Technical Resource Center 10
European PanelMate Support Center 10
For Customers in Europe, contact: 10
Repair and Upgrade Service 10
Additional support is also available from our well-equipped 10
Repair and Upgrade Service (support for OI) 10
IQ 100 Series Meter Overview and Specications 11
Hardware Overview 11
IQ 100 Series Meter / Digital Transducer 11
IQ 100 Series Digital Transducer 11
Voltage and Current Inputs 11
Universal Voltage Inputs 11
Current Inputs 12
Ordering Information 12
Measured Values 13
Utility Peak Demand (IQ140/150) 14
Specications 14
Compliance 16
Accuracy 16
IQ 100 Series Mechanical Installation 17
Introduction 17
ANSI Installation Steps 18
DIN Installation Steps 19
IQ 100 Series Transducer Installation 20
IQ 100 Series Electrical Installation 21
Considerations When Installing Meters 21
CT Leads Terminated to Meter 22
CT Leads Pass-Through (No Meter Termination) 23
Quick Connect Crimp CT Terminations 24
Voltage and Power Supply Connections 25
Ground Connections 25
Voltage Fuses 25
Electrical Connection Diagrams 26
1. Service: WYE, 4-Wire with No PTs, 3 CTs 26
2. Service: 2.5 Element WYE, 4-Wire with No PTs, 3 CTs 27
3. Service: WYE, 4-Wire with 3 PTs, 3 CTs 28
4. Service: 2.5 Element WYE, 4-Wire with 2 PTs, 3 CTs 29
IQ 100 Series (130/140/150) Meter
Table of Contents
4 User and Installation Manual IM02601003E-July 2010 www.eaton.com
5. Service: Delta, 3-Wire with No PTs, 2 CTs 30
6. Service: Delta, 3-Wire with 2 PTs, 2 CTs 31
7. Service: Delta, 3-Wire with 2 PTs, 3 CTs 32
8. Service: Current Only Measurement (Three Phase) 33
9. Service: Current Only Measurement (Dual Phase) 34
10. Service: Current Only Measurement (Single Phase) 35
IQ 100 Series Communication Installation 37
RS485 / KYZ Output (Communication Option) 37
For All RS485 Connections: 38
IQ 100 Series Transducer Communication Information 40
Meter Connection 40
Programming the IQ 100 Series Meter Using the Front Panel 41
Introduction 41
Understanding Meter Face Elements 41
Understanding Meter Face Buttons 41
Using the Front Panel 42
Understanding Startup and Default Displays 42
Using the Main Menu 43
Using Reset Mode 43
Entering a Password 44
Using Conguration Mode 45
Conguring the Scroll Feature 46
Conguring CT Setting 47
Conguring PT Setting 48
Conguring Connection Setting 49
Conguring Communication Port Setting 49
Using Operating Mode 50
Understanding the % of Load Bar 51
% of Load Segment Table 51
Performing Watt-Hour Accuracy Testing (Verication) 52
Programming the IQ 100 Series Meter Using Software 53
Overview 53
Connecting to the IQ 100 Series Meter/Transducer 53
Accessing the IQ 100 Series Device Prole 54
Performing Device Prole Tasks 55
Conguring Settings 56
Conguring Scaling 56
Functional Overview of CT and PT Ratios: 56
Conguring Energy and Display Settings 57
Conguring Communication Settings 58
Conguring (System) Settings 58
Polling the IQ 100 Series Meter 59
Instantaneous Polling 59
Poll Power and Demand 60
Poll Phasors 61
IQ 100 Series ((130/140/150) Meter
Table of Contents
User and Installation Manual IM02601003E - July 2010 www.eaton.com 5
Using the IQ 100 Series Tools Menu 62
Accessing the Device Prole Screen 62
Reset Device Information 62
Retrieve Device Status 62
Flash Update Firmware 62
Performing Additional Tasks with Eaton Meter Conguration Software 63
Using Connection Manager 63
Disconnecting from an IQ 100 Series meter 65
Changing the Primary Device/Address 65
Merging Connection Databases 65
Using the Options Screen 66
Using the Help Menu 66
App. A: IQ 100 Series Navigation Maps 67
Introduction 67
Navigation Maps (Sheets 1 to 4) 67
Main Menu Screens (Sheet 1) 68
Operating Mode Screens (Sheet 2) 69
Reset Mode Screens (Sheet 3) 70
Conguration Mode Screens (Sheet 4) 71
App.B Modbus Mapping for IQ 100 Series 73
Introduction 73
Modbus Register Map Sections 73
Floating Point Values 74
Important Note Concerning the IQ 100 Series Modbus Map 75
Modbus Register Map (MM-1 to MM-16) 75
IQ 100 Series (130/140/150) Meter
Table of Contents
6 User and Installation Manual IM02601003E-July 2010 www.eaton.com
IQ 100 Series ((130/140/150) Meter
Disclaimer of Warranties and Limitation of Liability
User and Installation Manual IM02601003E - July 2010 www.eaton.com 7
Disclaimer of Warranties and Limitation of Liability
The information, recommendations, descriptions and safety notations in this document are based on
Eaton Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further
information is required, an Eaton sales ofce should be consulted. Sale of the product shown in this
literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other
contractual agreement between Eaton and the purchaser. THERE ARE NO UNDERSTANDINGS,
AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGA-
TION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY
ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence),
strict liability or otherwise for any special, indirect, incidental or consequential damage or loss
whatsoever, including but not limited to damage or loss of use of equipment, plant or power system,
cost of capital, loss of power,additional expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting from the use of the information, recommenda-
tions and descriptions contained herein.
IQ 100 Series (130/140/150) Meter
Disclaimer of Warranties and Limitation of Liability
8 User and Installation Manual IM02601003E-July 2010 www.eaton.com
IQ 100 Series ((130/140/150) Meter
Support Services
User and Installation Manual IM02601003E - July 2010 www.eaton.com 9
Support Services
Support Services
The goal of Eaton is to ensure your greatest possible satisfaction
with the operation of our products. We are dedicated to
providing fast, friendly and accurate assistance. That is why we
offer you so many ways to get the support you need. Whether
it’s by phone, fax or e-mail, you can access Eaton’s support
information 24 hours a day, seven days a week. Our wide range
of services is listed below.
You should contact your local distributor for product pricing,
availability, ordering, expediting and repairs.
Website
Use the Eaton website to nd product information. You can also
nd information on local distributors or Eaton’s sales ofces.
Website Address
www.eaton.com/electrical
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with
placing an order, stock availability or proof of shipment,
expediting an existing order, emergency shipments, product
price information, returns other than warranty returns, and
information on local distributors or sales ofces.
Voice: 877-ETN CARE (386-2273) (8:00 am – 6:00 pm EST)
FAX: 800-752-8602
After-Hours Emergency: 800-543-7038
(6:00 pm – 8:00 am EST)
If you are in the US or Canada, and have OI or PLC questions,
you can take advantage of our toll-free line for technical
assistance with hardware and software product selection,
system design and installation, and system debugging and
diagnostics. Technical support engineers are available for calls
during regular buiness hours.
IQ 100 Series (130/140/150) Meter
Support Services
10 User and Installation Manual IM02601003E-July 2010 www.eaton.com
Technical Resource Center
Voice: 877-ETN CARE (386-2273) (8:00 am – 5:00 pm EST)
FAX: (828) 651-0549
European PanelMate Support Center
This engineering company, located in Zurich, Switzerland,
provides high-level quality support and repair assistance for your
PanelMate products. You will receive technical and application
support.
For Customers in Europe, contact:
BFA Solutions, Ltd.
Voice: +41 1 806 64 44 (9:00 am – 5:00 pm CET)
www.bfa.ch
Repair and Upgrade Service
Additional support is also available from our well-equipped
Repair and Upgrade Service department. If you have questions
regarding the repair or upgrade of OI product, contact your local
distributor.
Repair and Upgrade Service (support for OI)
Voice:
877-ETN-CARE (877-386-2273) (8:00 am – 5:00 pm EST)
414-449-7100 (8:00 am – 5:00 pm EST)
FAX: 614-882-3414
IQ 100 Series ((130/140/150) Meter
Overview & Specifications
User and Installation Manual IM02601003E - July 2010 www.eaton.com 11
IQ 100 Series Meter Overview and Specications
Hardware Overview
The IQ 100 (IQ 130/140/150) is a multifunction power meter designed to be used in electrical substa-
tions, panel boards and as a power meter for OEM equipment. The unit provides multifunction measure-
ment of most electrical parameters.
The unit is designed with advanced meaurement capabilities, allowing it to achieve high performance
accuracy. The IQ 100 meter is specied as a 0.5% class energy meter for billing applications as well as
a highly accurate panel indication meter.
The IQ 100 meter provides a host of additional capabilities, including optional RS485 Modbus.
IQ 100 meter features that are detailed in this manual are as follows:
0.5% Class Revenue Certiable Energy and Demand (IQ 140/150) Metering
Meets ANSI C12.20 (0.5%)
Multifunction Measurement including Voltage, Current, Power, Frequency, Energy, etc.
Field Upgrade without Removing Installed Meter
Percentage of Load Bar for Analog Meter Perception
Easy to Use Faceplate Programming
The IQ 100 Series meter is available in two congurations: meter/transducer and transducer only.
IQ 100 Series Meter / Digital Transducer
Meter and transducer in one compact unit. Features an optional RS485 and KYZ Pulse Output, and can
be programmed using the faceplate of the meter. ANSI or DIN mounting may be used.
IQ 100 Series Digital Transducer
A Digital Transducer only unit providing RS485 communication via Modbus RTU or Modbus ASCII proto-
cols. The unit is designed to install using DIN Rail Mounting (see instructions on page 20).
Voltage and Current Inputs
Universal Voltage Inputs
Voltage Inputs allow measurement to 416 Volts Line-to-Neutral and 721 Volts Line-to-Line. This insures
proper meter safety when wiring directly to high voltage systems. One unit will perform to specication
on 69 Volt, 120 Volt, 230 Volt, 277 Volt, 277 Volt and 347 Volt power systems.
IQ 100 Series (130/140/150) Meter
Overview &Specifications
12 User and Installation Manual IM02601003E-July 2010 www.eaton.com
Current Inputs
The IQ 100 Series meter’s Current Inputs use a unique dual input method:
Method 1: CT Pass Through
The CT passes directly through the meter without any physical termination on the meter. This
insures that the meter cannot be a point of failure on the CT circuit. This is preferable for utility
users when sharing relay class CTs. No Burden is added to the secondary CT circuit.
Method 2: Current “Gills”.
This unit additionally provides ultra-rugged Termination Pass Through Bars that allow CT leads to
be terminated on the meter. This, too, eliminates any possible point of failure at the meter. This
is a preferred technique for insuring that relay class CT integrity is not compromised (the CT will
not open in a fault condition).
Ordering Information
IQ - 150 - M - A - 6 - 5 - 1 - 1
1 2 3 4 5 6
1. Model:
130 = Volts/Amps Meter
140 = Power Meter
150 = Energy Meter
2. Meter Type
M = Meter (with integral display)
T = Transducer Only (no display, RS485 Modbus and KYZ Pulse Output are standard with type T)
3. Frequency:
5 = 50 Hz System
6 = 60 Hz System
4. Current Input:
5 = 5 Amp Secondary
1 = 1 Amp Secondary
5. Power Supply:
1 = Universal, (90 - 265) VAC @50/60Hz or (100-370) VDC
4 = (18 - 60) VDC
6. Communication
0 = None
1 = RS485 Modbus and KYZ Pulse Output
Example: IQ 150-M-A-6-5-1-1
(IQ 150 Energy Meter with 60 Hz System, 5 Amp Secondary, 90-265 VAC/100-370 VDC Power Supply, RS485
Modbus and KYZ Pulse Output)
IQ 100 Series ((130/140/150) Meter
Overview & Specifications
User and Installation Manual IM02601003E - July 2010 www.eaton.com 13
Measured Values
The following table lists the measured values available for the different IQ 100 Series models.
IQ 100 Series Feature Comparison
Readings/Features IQ 130 IQ 140 IQ150
Volts L-N Yes Yes Yes
Volts L-N Max/Min Yes Yes Yes
Volts L-L Yes Yes Yes
Volts L-L Max/Min Yes Yes Yes
Amps Yes Yes Yes
Amps Neutral Yes Yes Yes
Amps Max/Min Yes Yes Yes
kW, +/-/, Max/Min No Yes Yes
kVAR, +/-/, Max/Min No Yes Yes
PF, +/-/, Max/Min No Yes Yes
kVA, Max,/Min No Yes Yes
Frequency No Yes Yes
kWh No No Yes
kVARh No No Yes
kVAh No No Yes
Energy Accumulators No No Yes
Demand Values No Yes Yes
IQ 100 Series (130/140/150) Meter
Overview &Specifications
14 User and Installation Manual IM02601003E-July 2010 www.eaton.com
Utility Peak Demand (IQ140/150)
The IQ 100 Series meter provides user-congured Fixed Window or Sliding Window Demand. This
feature allows you to set up a Customized Demand Prole. Fixed Window Demand is demand used over
a user-congured demand period (usually 5, 15 or 30 minutes). Sliding Window Demand is a xed
window demand that moves for a user-specied subinterval period. An example of Sliding Window De-
mand is a 15-minute demand using 3 subintervals and providing a new demand reading every 5 minutes,
based on the last 15 minutes.
Utility Demand Features can be used to calculate kW, kVAR, kVA and PF readings. All other parameters
offer Max and Min capability over the user-selectable averaging period. Voltage provides an Instanta-
neous Max and Min reading which displays the highest surge and lowest sag seen by the meter.
Specications
Power Supply
· Range: 1 Option: Universal, (90 to 265) VAC @50/60Hz or (100 to
370) VDC
4 Option: (18-60) VDC
· Power Consumption: 5 VA, 3.5W
Voltage Inputs (Measurement Category III)
· Range: Universal, Auto-ranging up to 416Vac L-N, 721Vac L-L
· Supported hookups: 3 Element Wye, 2.5 Element Wye, 2 Element Delta, 4 Wire
Delta
· Input Impedance: 1M Ohm/Phase
· Burden: 0.0144VA/Phase at 120 Volts
· Pickup Voltage: 10Vac
· Connection: Screw terminal (Figure 3.4)
· Max Input Wire Gauge: AWG#12 / 2.5mm2
· Fault Withstand: Meets IEEE C37.90.1
· Reading: Programmable Full Scale to any PT Ratio
Current Inputs
· Class 10: 5A Nominal, 10A Maximum
· Class 2: 1A Nominal, 2A Maximum
· Burden: 0.005VA Per Phase Max at 11 Amps
· Pickup Current: 0.1% of Nominal
· Connections: O or U Lug Electrical Connection (Figure 3.1)
Pass-through Wire, 0.177” / 4.5mm Maximum Diameter
(Figure 3.2)
Quick Connect, 0.25” Male Tab (Figure 3.3)
· Fault Withstand: 100A/10sec., 300A/3sec ., 500A/1sec.
· Reading: Programmable Full Scale to any CT Ratio
IQ 100 Series ((130/140/150) Meter
Overview & Specifications
User and Installation Manual IM02601003E - July 2010 www.eaton.com 15
Isolation
· All Inputs and Outputs are galvanically isolated to 2500 Vac
Environmental Rating
· Storage: (-40 to +85)
0
C
· Operating: (-20 to +70)
0
C
· Humidity: to 95% RH Non-condensing
· Faceplate Rating: NEMA12 (Water Resistant), Mounting Gasket Included
Measurement Methods
· Voltage, Current: True RMS
· Power: Sampling at 400+ Samples per Cycle on All Channels
Measured Readings Simultaneously
· A/D Conversion: 6 Simultaneous 24 bit Analog to Digital Converters
Update Rate
· Watts, VAR and VA: 100 milliseconds (Ten times per second)
· All other parameters: 1 second
Communication Format
1. Optional RS485 and KYZ Pulse Output through Back Plate (Standard with Transducer-
only version)
· Protocols: Modbus RTU, Modbus ASCII
· Com Port Baud Rate: 9600 to 57,600 b/s
· Com Port Address: 001-247
· Data Format: 8 Bit, No Parity
· IQ 100 Series Transducer Default Initial Communication Baud 9600 (see Chapter 4)
Mechanical Parameters
· Dimensions: (H4.85 x W4.82 x L4.25) inches, (H123.2 x W123.2 x
L105.4) mm
Mounts in 92mm square DIN or ANSI C39.1, 4” Round Cut-out
· Weight: 2 pounds, 0.907kg (ships in a 6”/152.4mm cube container)
IQ 100 Series (130/140/150) Meter
Overview &Specifications
16 User and Installation Manual IM02601003E-July 2010 www.eaton.com
Compliance
UL Listing: USL/CNL E185559
IEC 687 (0.5% Accuracy)
ANSI C12.20 (0.5% Accuracy)
ANSI (IEEE) C37.90.1 Surge Withstand
ANSI C62.41 (Burst)
IEC1000-4-2: ESD
IEC1000-4-3: Radiated Immunity
IEC1000-4-4: Fast Transient
IEC1000-4-5: Surge Immunity
Accuracy
Meter Accuracy by Measured Parameter
Measured Parameters Accuracy % of Reading* Display Range
Voltage L-N 0.25% 0-9999 V or kV Autoscale
Voltage L-L 0.25% 0-9999 V or kV Autoscale
Current Phase 0.25% 0-9999 V or kV Autoscale
Current Neutral (Calculated) 2.0% F.S. 0-9999 V or kV Autoscale
+/- Watts 0.5% 0-9999 Watts, kWatts, MWatts
+/- Wh 0.5% 5 to 8 Digits Programmable
+/- VARs 0.5% 0-9999 VARs, kVARs, MVARs
+/- VARh 0.5% 5 to 8 Digits Programmable
VA 0.5% 0-9999 VA, kVA, MVA
VAh 0.5% 5 to 8 Digits Programmable
PF 0.5% +/- 0.5 to 1.0
Frequency +/- 0.01 Hz 45 to 65 Hz
% of Load Bar 1-120% 10 Segment Resolution Scalable
*Accuracy stated for 5Amp secondary WYE or Delta connections. For 1Amp secondary or 2.5 element
connections, add 0.1% of Full Scale + 1 digit to accuracy specication.
IQ 100 Series ((130/140/150) Meter
Mechanical Installation
User and Installation Manual IM02601003E - July 2010 www.eaton.com 17
IQ 100 Series Mechanical Installation
Introduction
IQ 100 Series meter can be installed using a standard ANSI C39.1 (4” Round) or an IEC 92mm DIN
(Square) form. In new installations, simply use existing DIN or ANSI punches. For existing panels, pull
out old analog meters and replace with the IQ 100 Series meter. The various models use the same
installation. See the next chapter for wiring diagrams.
Meter Face Meter Dimensions Transducer Dimensions
Meter Back ANSI Mounting Panel Cut-out DIN Mounting Cut-out
Recommended Tools for IQ 100 Series meter Installation: #2 Phillips screwdriver, Small wrench and
Wire cutters. Transducer Installation doesn’t require any tools.
Mount the meter in a dry location, which is free from dirt and corrosive substances. The meter is
designed to withstand harsh environmental conditions (see Specications earlier in the manual).
DIN
Mounting
Brackets
ANSI Mounting
Rods - screw-in
IQ 100 Series (130/140/150) Meter
Mechanical Installation
18 User and Installation Manual IM02601003E-July 2010 www.eaton.com
ANSI Installation Steps
1. Insert 4 threaded rods by hand into the back of meter. Twist until secure.
2. Slide ANSI 12 Mounting Gasket onto back of meter with rods in place.
3. Slide meter with Mounting Gasket into panel.
4. Secure from back of panel with lock washer and nut on each threaded rod.
Use a small wrench to tighten. Do not overtighten. The maximum installation torque is
0.4 Newton-Meter.
NEMA 12 Mounting Gasket
Threaded Rods
Lock Washer and Nut
IQ 100 Series ((130/140/150) Meter
Mechanical Installation
User and Installation Manual IM02601003E - July 2010 www.eaton.com 19
DIN Installation Steps
1. Slide meter with NEMA 12 Mounting Gasket into panel. (Remove ANSI Studs, if in place.)
2. From back of panel, slide 2 DIN Mounting Brackets into grooves in top and bottom of
meter housing. Snap into place.
3. Secure meter to panel with lock washer and a #8 screw through each of the 2 mounting
brackets. Tighten with a #2 Phillips screwdriver. Do not overtighten.
DIN Mounting Bracket
Top Mounting Bracket Groove
Bottom Mounting Bracket Groove
#8 Screw
Remove (unscrew) ANSI studs for
DIN Installation
Meter with NEMA 12 Mounting Gasket
IQ 100 Series (130/140/150) Meter
Mechanical Installation
20 User and Installation Manual IM02601003E-July 2010 www.eaton.com
IQ 100 Series Transducer Installation
The IQ 100 Series Transducer model is installed using DIN Rail Mounting.
Specs for DIN Rail Mounting: International Standards DIN 46277/3
DIN Rail (Slotted) Dimensions: 0.297244” x 1.377953” x 3” (inches)
7.55mm x 35mm x 76.2mm (millimeters)
DIN RAIL INSTALLATION STEPS:
1. Slide top groove of meter onto the DIN Rail.
2. Press gently until the meter clicks into place.
NOTE: If mounting with the DIN Rail provided,
use the Black Rubber Stoppers (also provided).
TO REMOVE METER FROM DIN RAIL:
Pull down on Release Clip to detach the unit from the
DIN Rail.
NOTE ON DIN RAILS:
DIN Rails are comonly used as a mounting channel for most
terminal blocks, control devices, circuit protection devices and
PLCs. DIN Rails are made of cold rolled steel electrolitically
plated and are also available in aluminum, PVC, stainless steel
and copper.
Release Clip
Black Rubber Stoppers
DIN Rail Detail
1 / 1

Eaton IQ 100 series User & Installation Manual

Category
Measuring, testing & control
Type
User & Installation Manual

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