Eaton IQ 100 series User & Installation Manual

IQ 100 Series (130/140/150)

Meter User & Installation Manual

IM02601003E

Rev D

Specications contained herein are subject

to change without notice.

Power Xpert and PowerVision are registered

trademarks of Eaton

Corporation.

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AND PROPRIETARY NOTICE TO PERSONS

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IQ 100 Series ((130/140/150) Meter

Table of Contents

User and Installation Manual IM02601003E - July 2010 www.eaton.com 3

Table of Contents

Disclaimer of Warranties and Limitation of Liability 7

Support Services 9

Website 9

EatonCare Customer Support Center 9

Technical Resource Center 10

European PanelMate Support Center 10

For Customers in Europe, contact: 10

Repair and Upgrade Service 10

Additional support is also available from our well-equipped 10

Repair and Upgrade Service (support for OI) 10

IQ 100 Series Meter Overview and Specications 11

Hardware Overview 11

IQ 100 Series Meter / Digital Transducer 11

IQ 100 Series Digital Transducer 11

Voltage and Current Inputs 11

Universal Voltage Inputs 11

Current Inputs 12

Ordering Information 12

Measured Values 13

Utility Peak Demand (IQ140/150) 14

Specications 14

Compliance 16

Accuracy 16

IQ 100 Series Mechanical Installation 17

Introduction 17

ANSI Installation Steps 18

DIN Installation Steps 19

IQ 100 Series Transducer Installation 20

IQ 100 Series Electrical Installation 21

Considerations When Installing Meters 21

CT Leads Terminated to Meter 22

CT Leads Pass-Through (No Meter Termination) 23

Quick Connect Crimp CT Terminations 24

Voltage and Power Supply Connections 25

Ground Connections 25

Voltage Fuses 25

Electrical Connection Diagrams 26

1. Service: WYE, 4-Wire with No PTs, 3 CTs 26

2. Service: 2.5 Element WYE, 4-Wire with No PTs, 3 CTs 27

3. Service: WYE, 4-Wire with 3 PTs, 3 CTs 28

4. Service: 2.5 Element WYE, 4-Wire with 2 PTs, 3 CTs 29

IQ 100 Series (130/140/150) Meter

Table of Contents

4 User and Installation Manual IM02601003E-July 2010 www.eaton.com

5. Service: Delta, 3-Wire with No PTs, 2 CTs 30

6. Service: Delta, 3-Wire with 2 PTs, 2 CTs 31

7. Service: Delta, 3-Wire with 2 PTs, 3 CTs 32

8. Service: Current Only Measurement (Three Phase) 33

9. Service: Current Only Measurement (Dual Phase) 34

10. Service: Current Only Measurement (Single Phase) 35

IQ 100 Series Communication Installation 37

RS485 / KYZ Output (Communication Option) 37

For All RS485 Connections: 38

IQ 100 Series Transducer Communication Information 40

Meter Connection 40

Programming the IQ 100 Series Meter Using the Front Panel 41

Introduction 41

Understanding Meter Face Elements 41

Understanding Meter Face Buttons 41

Using the Front Panel 42

Understanding Startup and Default Displays 42

Using the Main Menu 43

Using Reset Mode 43

Entering a Password 44

Using Conguration Mode 45

Conguring the Scroll Feature 46

Conguring CT Setting 47

Conguring PT Setting 48

Conguring Connection Setting 49

Conguring Communication Port Setting 49

Using Operating Mode 50

Understanding the % of Load Bar 51

% of Load Segment Table 51

Performing Watt-Hour Accuracy Testing (Verication) 52

Programming the IQ 100 Series Meter Using Software 53

Overview 53

Connecting to the IQ 100 Series Meter/Transducer 53

Accessing the IQ 100 Series Device Prole 54

Performing Device Prole Tasks 55

Conguring Settings 56

Conguring Scaling 56

Functional Overview of CT and PT Ratios: 56

Conguring Energy and Display Settings 57

Conguring Communication Settings 58

Conguring (System) Settings 58

Polling the IQ 100 Series Meter 59

Instantaneous Polling 59

Poll Power and Demand 60

Poll Phasors 61

IQ 100 Series ((130/140/150) Meter

Table of Contents

User and Installation Manual IM02601003E - July 2010 www.eaton.com 5

Using the IQ 100 Series Tools Menu 62

Accessing the Device Prole Screen 62

Reset Device Information 62

Retrieve Device Status 62

Flash Update Firmware 62

Performing Additional Tasks with Eaton Meter Conguration Software 63

Using Connection Manager 63

Disconnecting from an IQ 100 Series meter 65

Changing the Primary Device/Address 65

Merging Connection Databases 65

Using the Options Screen 66

Using the Help Menu 66

App. A: IQ 100 Series Navigation Maps 67

Introduction 67

Navigation Maps (Sheets 1 to 4) 67

Main Menu Screens (Sheet 1) 68

Operating Mode Screens (Sheet 2) 69

Reset Mode Screens (Sheet 3) 70

Conguration Mode Screens (Sheet 4) 71

App.B Modbus Mapping for IQ 100 Series 73

Introduction 73

Modbus Register Map Sections 73

Floating Point Values 74

Important Note Concerning the IQ 100 Series Modbus Map 75

Modbus Register Map (MM-1 to MM-16) 75

IQ 100 Series (130/140/150) Meter

Table of Contents

6 User and Installation Manual IM02601003E-July 2010 www.eaton.com

IQ 100 Series ((130/140/150) Meter

Disclaimer of Warranties and Limitation of Liability

User and Installation Manual IM02601003E - July 2010 www.eaton.com 7

Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions and safety notations in this document are based on

Eaton Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further

information is required, an Eaton sales ofce should be consulted. Sale of the product shown in this

literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other

contractual agreement between Eaton and the purchaser. THERE ARE NO UNDERSTANDINGS,

AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A

PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY

EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGA-

TION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY

ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence),

strict liability or otherwise for any special, indirect, incidental or consequential damage or loss

whatsoever, including but not limited to damage or loss of use of equipment, plant or power system,

cost of capital, loss of power,additional expenses in the use of existing power facilities, or claims

against the purchaser or user by its customers resulting from the use of the information, recommenda-

tions and descriptions contained herein.

IQ 100 Series (130/140/150) Meter

Disclaimer of Warranties and Limitation of Liability

8 User and Installation Manual IM02601003E-July 2010 www.eaton.com

IQ 100 Series ((130/140/150) Meter

Support Services

User and Installation Manual IM02601003E - July 2010 www.eaton.com 9

Support Services

The goal of Eaton is to ensure your greatest possible satisfaction

with the operation of our products. We are dedicated to

providing fast, friendly and accurate assistance. That is why we

offer you so many ways to get the support you need. Whether

it’s by phone, fax or e-mail, you can access Eaton’s support

information 24 hours a day, seven days a week. Our wide range

of services is listed below.

You should contact your local distributor for product pricing,

availability, ordering, expediting and repairs.

Website

Use the Eaton website to nd product information. You can also

nd information on local distributors or Eaton’s sales ofces.

Website Address

www.eaton.com/electrical

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with

placing an order, stock availability or proof of shipment,

expediting an existing order, emergency shipments, product

price information, returns other than warranty returns, and

information on local distributors or sales ofces.

Voice: 877-ETN CARE (386-2273) (8:00 am – 6:00 pm EST)

FAX: 800-752-8602

After-Hours Emergency: 800-543-7038

(6:00 pm – 8:00 am EST)

If you are in the US or Canada, and have OI or PLC questions,

you can take advantage of our toll-free line for technical

assistance with hardware and software product selection,

system design and installation, and system debugging and

diagnostics. Technical support engineers are available for calls

during regular buiness hours.

IQ 100 Series (130/140/150) Meter

Support Services

10 User and Installation Manual IM02601003E-July 2010 www.eaton.com

Technical Resource Center

Voice: 877-ETN CARE (386-2273) (8:00 am – 5:00 pm EST)

FAX: (828) 651-0549

e-mail: [email protected]

European PanelMate Support Center

This engineering company, located in Zurich, Switzerland,

provides high-level quality support and repair assistance for your

PanelMate products. You will receive technical and application

support.

For Customers in Europe, contact:

BFA Solutions, Ltd.

Voice: +41 1 806 64 44 (9:00 am – 5:00 pm CET)

e-mail: [email protected]

www.bfa.ch

Repair and Upgrade Service

Additional support is also available from our well-equipped

Repair and Upgrade Service department. If you have questions

regarding the repair or upgrade of OI product, contact your local

distributor.

Repair and Upgrade Service (support for OI)

Voice:

877-ETN-CARE (877-386-2273) (8:00 am – 5:00 pm EST)

414-449-7100 (8:00 am – 5:00 pm EST)

FAX: 614-882-3414

e-mail: [email protected]

IQ 100 Series ((130/140/150) Meter

Overview & Speciﬁcations

User and Installation Manual IM02601003E - July 2010 www.eaton.com 11

IQ 100 Series Meter Overview and Specications

Hardware Overview

The IQ 100 (IQ 130/140/150) is a multifunction power meter designed to be used in electrical substa-

tions, panel boards and as a power meter for OEM equipment. The unit provides multifunction measure-

ment of most electrical parameters.

The unit is designed with advanced meaurement capabilities, allowing it to achieve high performance

accuracy. The IQ 100 meter is specied as a 0.5% class energy meter for billing applications as well as

a highly accurate panel indication meter.

The IQ 100 meter provides a host of additional capabilities, including optional RS485 Modbus.

IQ 100 meter features that are detailed in this manual are as follows:

0.5% Class Revenue Certiable Energy and Demand (IQ 140/150) Metering•

Meets ANSI C12.20 (0.5%) •

Multifunction Measurement including Voltage, Current, Power, Frequency, Energy, etc.•

Field Upgrade without Removing Installed Meter•

Percentage of Load Bar for Analog Meter Perception•

Easy to Use Faceplate Programming•

The IQ 100 Series meter is available in two congurations: meter/transducer and transducer only.

IQ 100 Series Meter / Digital Transducer

Meter and transducer in one compact unit. Features an optional RS485 and KYZ Pulse Output, and can

be programmed using the faceplate of the meter. ANSI or DIN mounting may be used.

IQ 100 Series Digital Transducer

A Digital Transducer only unit providing RS485 communication via Modbus RTU or Modbus ASCII proto-

cols. The unit is designed to install using DIN Rail Mounting (see instructions on page 20).

Voltage and Current Inputs

Universal Voltage Inputs

Voltage Inputs allow measurement to 416 Volts Line-to-Neutral and 721 Volts Line-to-Line. This insures

proper meter safety when wiring directly to high voltage systems. One unit will perform to specication

on 69 Volt, 120 Volt, 230 Volt, 277 Volt, 277 Volt and 347 Volt power systems.

IQ 100 Series (130/140/150) Meter

Overview &Speciﬁcations

12 User and Installation Manual IM02601003E-July 2010 www.eaton.com

Current Inputs

The IQ 100 Series meter’s Current Inputs use a unique dual input method:

Method 1: CT Pass Through •

The CT passes directly through the meter without any physical termination on the meter. This

insures that the meter cannot be a point of failure on the CT circuit. This is preferable for utility

users when sharing relay class CTs. No Burden is added to the secondary CT circuit.

Method 2: Current “Gills”.•

This unit additionally provides ultra-rugged Termination Pass Through Bars that allow CT leads to

be terminated on the meter. This, too, eliminates any possible point of failure at the meter. This

is a preferred technique for insuring that relay class CT integrity is not compromised (the CT will

not open in a fault condition).

Ordering Information

IQ - 150 - M - A - 6 - 5 - 1 - 1

1 2 3 4 5 6

1. Model:

130 = Volts/Amps Meter

140 = Power Meter

150 = Energy Meter

2. Meter Type

M = Meter (with integral display)

T = Transducer Only (no display, RS485 Modbus and KYZ Pulse Output are standard with type T)

3. Frequency:

5 = 50 Hz System

6 = 60 Hz System

4. Current Input:

5 = 5 Amp Secondary

1 = 1 Amp Secondary

5. Power Supply:

1 = Universal, (90 - 265) VAC @50/60Hz or (100-370) VDC

4 = (18 - 60) VDC

6. Communication

0 = None

1 = RS485 Modbus and KYZ Pulse Output

Example: IQ 150-M-A-6-5-1-1

(IQ 150 Energy Meter with 60 Hz System, 5 Amp Secondary, 90-265 VAC/100-370 VDC Power Supply, RS485

Modbus and KYZ Pulse Output)

IQ 100 Series ((130/140/150) Meter

Overview & Speciﬁcations

User and Installation Manual IM02601003E - July 2010 www.eaton.com 13

Measured Values

The following table lists the measured values available for the different IQ 100 Series models.

IQ 100 Series Feature Comparison

Readings/Features IQ 130 IQ 140 IQ150

Volts L-N Yes Yes Yes

Volts L-N Max/Min Yes Yes Yes

Volts L-L Yes Yes Yes

Volts L-L Max/Min Yes Yes Yes

Amps Yes Yes Yes

Amps Neutral Yes Yes Yes

Amps Max/Min Yes Yes Yes

kW, +/-/, Max/Min No Yes Yes

kVAR, +/-/, Max/Min No Yes Yes

PF, +/-/, Max/Min No Yes Yes

kVA, Max,/Min No Yes Yes

Frequency No Yes Yes

kWh No No Yes

kVARh No No Yes

kVAh No No Yes

Energy Accumulators No No Yes

Demand Values No Yes Yes

IQ 100 Series (130/140/150) Meter

Overview &Speciﬁcations

14 User and Installation Manual IM02601003E-July 2010 www.eaton.com

Utility Peak Demand (IQ140/150)

The IQ 100 Series meter provides user-congured Fixed Window or Sliding Window Demand. This

feature allows you to set up a Customized Demand Prole. Fixed Window Demand is demand used over

a user-congured demand period (usually 5, 15 or 30 minutes). Sliding Window Demand is a xed

window demand that moves for a user-specied subinterval period. An example of Sliding Window De-

mand is a 15-minute demand using 3 subintervals and providing a new demand reading every 5 minutes,

based on the last 15 minutes.

Utility Demand Features can be used to calculate kW, kVAR, kVA and PF readings. All other parameters

offer Max and Min capability over the user-selectable averaging period. Voltage provides an Instanta-

neous Max and Min reading which displays the highest surge and lowest sag seen by the meter.

Specications

Power Supply

· Range: 1 Option: Universal, (90 to 265) VAC @50/60Hz or (100 to

370) VDC

4 Option: (18-60) VDC

· Power Consumption: 5 VA, 3.5W

Voltage Inputs (Measurement Category III)

· Range: Universal, Auto-ranging up to 416Vac L-N, 721Vac L-L

· Supported hookups: 3 Element Wye, 2.5 Element Wye, 2 Element Delta, 4 Wire

Delta

· Input Impedance: 1M Ohm/Phase

· Burden: 0.0144VA/Phase at 120 Volts

· Pickup Voltage: 10Vac

· Connection: Screw terminal (Figure 3.4)

· Max Input Wire Gauge: AWG#12 / 2.5mm2

· Fault Withstand: Meets IEEE C37.90.1

· Reading: Programmable Full Scale to any PT Ratio

Current Inputs

· Class 10: 5A Nominal, 10A Maximum

· Class 2: 1A Nominal, 2A Maximum

· Burden: 0.005VA Per Phase Max at 11 Amps

· Pickup Current: 0.1% of Nominal

· Connections: O or U Lug Electrical Connection (Figure 3.1)

Pass-through Wire, 0.177” / 4.5mm Maximum Diameter

(Figure 3.2)

Quick Connect, 0.25” Male Tab (Figure 3.3)

· Fault Withstand: 100A/10sec., 300A/3sec ., 500A/1sec.

· Reading: Programmable Full Scale to any CT Ratio

IQ 100 Series ((130/140/150) Meter

Overview & Speciﬁcations

User and Installation Manual IM02601003E - July 2010 www.eaton.com 15

Isolation

· All Inputs and Outputs are galvanically isolated to 2500 Vac

Environmental Rating

· Storage: (-40 to +85)

0

C

· Operating: (-20 to +70)

0

C

· Humidity: to 95% RH Non-condensing

· Faceplate Rating: NEMA12 (Water Resistant), Mounting Gasket Included

Measurement Methods

· Voltage, Current: True RMS

· Power: Sampling at 400+ Samples per Cycle on All Channels

Measured Readings Simultaneously

· A/D Conversion: 6 Simultaneous 24 bit Analog to Digital Converters

Update Rate

· Watts, VAR and VA: 100 milliseconds (Ten times per second)

· All other parameters: 1 second

Communication Format

1. Optional RS485 and KYZ Pulse Output through Back Plate (Standard with Transducer-

only version)

· Protocols: Modbus RTU, Modbus ASCII

· Com Port Baud Rate: 9600 to 57,600 b/s

· Com Port Address: 001-247

· Data Format: 8 Bit, No Parity

· IQ 100 Series Transducer Default Initial Communication Baud 9600 (see Chapter 4)

Mechanical Parameters

· Dimensions: (H4.85 x W4.82 x L4.25) inches, (H123.2 x W123.2 x

L105.4) mm

Mounts in 92mm square DIN or ANSI C39.1, 4” Round Cut-out

· Weight: 2 pounds, 0.907kg (ships in a 6”/152.4mm cube container)

IQ 100 Series (130/140/150) Meter

Overview &Speciﬁcations

16 User and Installation Manual IM02601003E-July 2010 www.eaton.com

Compliance

UL Listing: USL/CNL E185559•

IEC 687 (0.5% Accuracy)•

ANSI C12.20 (0.5% Accuracy)•

ANSI (IEEE) C37.90.1 Surge Withstand•

ANSI C62.41 (Burst)•

IEC1000-4-2: ESD•

IEC1000-4-3: Radiated Immunity•

IEC1000-4-4: Fast Transient•

IEC1000-4-5: Surge Immunity•

Accuracy

Meter Accuracy by Measured Parameter

Measured Parameters Accuracy % of Reading* Display Range

Voltage L-N 0.25% 0-9999 V or kV Autoscale

Voltage L-L 0.25% 0-9999 V or kV Autoscale

Current Phase 0.25% 0-9999 V or kV Autoscale

Current Neutral (Calculated) 2.0% F.S. 0-9999 V or kV Autoscale

+/- Watts 0.5% 0-9999 Watts, kWatts, MWatts

+/- Wh 0.5% 5 to 8 Digits Programmable

+/- VARs 0.5% 0-9999 VARs, kVARs, MVARs

+/- VARh 0.5% 5 to 8 Digits Programmable

VA 0.5% 0-9999 VA, kVA, MVA

VAh 0.5% 5 to 8 Digits Programmable

PF 0.5% +/- 0.5 to 1.0

Frequency +/- 0.01 Hz 45 to 65 Hz

% of Load Bar 1-120% 10 Segment Resolution Scalable

*Accuracy stated for 5Amp secondary WYE or Delta connections. For 1Amp secondary or 2.5 element

connections, add 0.1% of Full Scale + 1 digit to accuracy specication.

IQ 100 Series ((130/140/150) Meter

Mechanical Installation

User and Installation Manual IM02601003E - July 2010 www.eaton.com 17

IQ 100 Series Mechanical Installation

Introduction

IQ 100 Series meter can be installed using a standard ANSI C39.1 (4” Round) or an IEC 92mm DIN

(Square) form. In new installations, simply use existing DIN or ANSI punches. For existing panels, pull

out old analog meters and replace with the IQ 100 Series meter. The various models use the same

installation. See the next chapter for wiring diagrams.

Meter Face Meter Dimensions Transducer Dimensions

Meter Back ANSI Mounting Panel Cut-out DIN Mounting Cut-out

Recommended Tools for IQ 100 Series meter Installation: #2 Phillips screwdriver, Small wrench and •

Wire cutters. Transducer Installation doesn’t require any tools.

Mount the meter in a dry location, which is free from dirt and corrosive substances. The meter is •

designed to withstand harsh environmental conditions (see Specications earlier in the manual).

DIN

Mounting

Brackets

ANSI Mounting

Rods - screw-in

IQ 100 Series (130/140/150) Meter

Mechanical Installation

18 User and Installation Manual IM02601003E-July 2010 www.eaton.com

ANSI Installation Steps

1. Insert 4 threaded rods by hand into the back of meter. Twist until secure.

2. Slide ANSI 12 Mounting Gasket onto back of meter with rods in place.

3. Slide meter with Mounting Gasket into panel.

4. Secure from back of panel with lock washer and nut on each threaded rod.

Use a small wrench to tighten. Do not overtighten. The maximum installation torque is

0.4 Newton-Meter.

NEMA 12 Mounting Gasket

Threaded Rods

Lock Washer and Nut

IQ 100 Series ((130/140/150) Meter

Mechanical Installation

User and Installation Manual IM02601003E - July 2010 www.eaton.com 19

DIN Installation Steps

1. Slide meter with NEMA 12 Mounting Gasket into panel. (Remove ANSI Studs, if in place.)

2. From back of panel, slide 2 DIN Mounting Brackets into grooves in top and bottom of

meter housing. Snap into place.

3. Secure meter to panel with lock washer and a #8 screw through each of the 2 mounting

brackets. Tighten with a #2 Phillips screwdriver. Do not overtighten.

DIN Mounting Bracket

Top Mounting Bracket Groove

Bottom Mounting Bracket Groove

#8 Screw

Remove (unscrew) ANSI studs for

DIN Installation

Meter with NEMA 12 Mounting Gasket

IQ 100 Series (130/140/150) Meter

Mechanical Installation

20 User and Installation Manual IM02601003E-July 2010 www.eaton.com

IQ 100 Series Transducer Installation

The IQ 100 Series Transducer model is installed using DIN Rail Mounting.

Specs for DIN Rail Mounting: International Standards DIN 46277/3

DIN Rail (Slotted) Dimensions: 0.297244” x 1.377953” x 3” (inches)

7.55mm x 35mm x 76.2mm (millimeters)

DIN RAIL INSTALLATION STEPS:

1. Slide top groove of meter onto the DIN Rail.

2. Press gently until the meter clicks into place.

NOTE: If mounting with the DIN Rail provided,

use the Black Rubber Stoppers (also provided).

TO REMOVE METER FROM DIN RAIL:

Pull down on Release Clip to detach the unit from the

DIN Rail.

NOTE ON DIN RAILS:

DIN Rails are comonly used as a mounting channel for most

terminal blocks, control devices, circuit protection devices and

PLCs. DIN Rails are made of cold rolled steel electrolitically

plated and are also available in aluminum, PVC, stainless steel

and copper.

Release Clip

Black Rubber Stoppers

DIN Rail Detail

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Eaton IQ 100 series User & Installation Manual

Eaton IQ 100 series User & Installation Manual

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