Eaton EPPDMG6000-3U-3 User manual

Eaton Two-in-One

PowerPass Distribution Module

User's Guide

®

For use with 9135 Two-in-One

5000/6000 VA UPS Models

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference

when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own expense.

ICES-003

This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing

Equipment Regulations ICES‐003.

Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du

Canada.

EN 50091-2

Some configurations are classified under EN 50091-2 as “Class‐A UPS for Unrestricted Sales Distribution.” For

these configurations, the following applies:

WARNING This is a Class A‐UPS Product. In a domestic environment, this product may cause radio interference, in

which case, the user may be required to take additional measures.

Eaton and PowerPass are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

Greenlee is a registered trademark of Greenlee Textron.

reproduced in any way without the express written approval of Eaton Corporation.

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:

S Harmonized Standards: EN 62040-1-1 (2004-12) and EN 62040-2 (2006-6); IEC 60950 Third Edition

S EU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits

2004/108/EC, Council Directive relating to electromagnetic compatibility

The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC

Declaration of Conformity, contact:

Eaton Power Quality SAS

110, Rue Blaise Pascal

38334 St ISMIER

FRANCE

Phone: +33 476 00 66 66

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the

associated warning should be observed.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for

additional information, such as important operating and maintenance

instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries

in the trash. This product contains sealed, lead‐acid batteries and must be

disposed of properly. For more information, contact your local recycling/reuse or

hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local

recycling/reuse or hazardous waste center.

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Table of Contents

1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Warnings 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspecting the Equipment 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PPDM Setup 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Shutdown 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PPDM Setup 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardwired PPDM Installation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plug-Receptacle PPDM Installation 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PPDM Startup 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Startup 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plug-Receptacle PPDM Rear Panels 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Operation 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using Maintenance Bypass 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Specifications 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 PPDM Schematics 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Service and Support 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Chapter 1 Introduction

The PowerPass

®

Distribution Module (PPDM) is designed to operate

with a 5000/6000 VA Eaton

®

9135 uninterruptible power system (UPS).

The PPDM allows you to:

S Replace or upgrade the UPS without losing power to the protected

equipment (see “Using Maintenance Bypass” on page 35).

S Provide surge protection if the UPS is not present.

S Provide extra surge protection when the UPS is present.

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and PPDM. Please read all instructions before operating the

equipment and save this manual for future reference.

D A N G E R

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS

inside the UPS.

C A U T I O N

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature

must not exceed 40°C (104°F). Do not operate near water or excessive humidity

(95% maximum).

S For PPDM models with hardwired outputs, overcurrent protection for the output AC

circuit(s) is to be provided by others.

S For PPDM models with hardwired outputs, suitably rated disconnect switches for the

output AC circuit(s) are to be provided by others.

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EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Chapter 2 Installation

This section explains:

S Equipment inspection

S UPS setup

S PowerPass Distribution Module (PPDM) installation

S PPDM rear panels

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping

cartons and packing materials for the carrier or place of purchase and file

a claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy of

the damage claim within 15 days to your service representative.

NOTE Check the battery recharge date on the shipping carton label. If the date has passed

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

PPDM Setup

The 9135 UPSs are designed for flexible configurations and can be

installed in a rack or as a standalone cabinet.

If the UPS is already installed and operating, shut down the UPS before

installing the PPDM. See the following section, “UPS Shutdown.”

For new UPS installations, continue to “PPDM Setup” on page 15.

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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UPS Shutdown

If the UPS is already installed and operating, shut down the UPS:

1. Prepare your equipment for shutdown.

2. Press the

button for approximately three seconds.

The UPS beeps once, and the load is no longer protected by the

UPS. It is powered by utility power. If the UPS is set in frequency

converter mode, the equipment will not be powered.

If the utility power is out of tolerance, the UPS will generate a

10 ms output calibrated break.

3. For a full shutdown of UPS and connected load, the upstream

circuit breaker (not included) should be set to the OFF position.

4. Continue to the following section, “PPDM Setup.”

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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PPDM Setup

To set up the PPDM with the 9135 UPS:

1. For tower configurations, continue to Step 2; for rack

configurations, continue to Step 7 on page 17.

2. Tower configuration only. Install pedestal extenders for each

additional cabinet:

For two cabinets, insert the extender into position 3 on the pedestal

(see Figure 1).

For three cabinets or more, insert the extender into position 4 on

the pedestal (see Figure 2).

1

2

3

4

1

2

3

4

Figure 1. Extending the Pedestals for Two Cabinets

1

2

3

4

1

2

3

4

1

2

3

4

Figure 2. Extending the Pedestals for Three or More Cabinets

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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NOTE Eaton recommends a minimum of 150 mm (5.9”) free space behind the UPS rear

panel, and a distance of 450 mm (17.7”) between the tower stands.

3. Carefully position the cabinet upright with the UPS indicators at the

top and place in the pedestals (see Figure 3).

4. Adjust the pedestals to the size of the UPS and secure the

pedestals with the captive screws.

UPS Indicators

150 mm

(5.9”)

450 mm

(17.7”)

Figure 3. Tower Position with Two Cabinets

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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5. Align each joining bracket with the adjacent cabinet screw holes

and secure with the supplied screws (see Figure 4).

NOTE Joining brackets are required for installations with two or more cabinets.

Joining Bracket

Figure 4. Installing the Joining Brackets

6. Continue to “Hardwired PPDM Installation” on page 19, or

“Plug-Receptacle PPDM Installation” on page 26.

7. Rack configuration only. Install the PPDM below the UPS and EBM

as shown in Figure 5.

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Figure 5. Typical 9135 UPS Installation with EBM and PPDM

8. Continue to “Hardwired PPDM Installation” on page 19, or

“Plug-Receptacle PPDM Installation” on page 26.

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Hardwired PPDM Installation

W

A R N I N G

Only qualified service personnel (such as a licensed electrician) shall perform the electrical

installation. Risk of electrical shock.

C A U T I O N

S For PPDM models with hardwired outputs, overcurrent protection for the output AC

circuit(s) is to be provided by others.

S For PPDM models with hardwired outputs, suitably rated disconnect switches for the

output AC circuit(s) are to be provided by others.

NOTE Do not make unauthorized changes to the UPS or PPDM; otherwise, damage may

occur to your equipment and void your warranty.

The hardwired PPDM models require a dedicated branch circuit that

meets the following requirements:

S 40A minimum circuit with short circuit and overcurrent protection

S 200–240 Vac

S Single phase

S 50/60 Hz

S The breaker must be wallmounted and be readily accessible to the

operator

S Flexible metal conduit (recommended for ease of service and

maintenance)

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Figure 6 shows the operation of the UPS with the EPPDMG6000-3U-HW

model, and Figure 7 shows the EPPDMG-6000-3U-HWEU model. For a

more detailed schematic, see Figure 21 on page 40 or Figure 22 on

page 41.

Terminal 1

L1 In

UPS

In Out

Bypass Switch

Voltage Switch

PPDM

240

208

Terminal 6

UPS Output L1

Terminal 7

UPS Output L2

Terminal 2

L2 In

L1

L2

L1

L2

PPDM

Input Cord

PPDM

Output Cord

120

N

240

Terminal 4

Load Output 120V (isolated)

Terminal 5

Load Output Neutral (isolated)

Terminal 3

Load Output 120V (isolated)

Figure 6. UPS with EPPDMG6000-3U-HW PPDM Block Diagram

Terminal 1

L1 In

UPS

In Out

Bypass Switch

Voltage Switch

PPDM

240

230

Terminal 6

UPS Output L1

Terminal 7

UPS Output L2/N

Terminal 2

L2 In

L1

L2

L1

L2

PPDM

Input Cord

PPDM

Output Cord

240

Terminal 3

Load Output 230–240V (isolated)

Terminal 4

Load Output 115–120V (isolated)

Terminal 5

Load Output Neutral (isolated)

Figure 7. UPS with EPPDMG-6000-3U-HWEU PPDM Block Diagram

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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To hardwire the PPDM:

1. Switch off utility power at the distribution point where the PPDM

will be connected. Be absolutely sure there is no power.

2. Verify that the PPDM output circuit breaker is in the OFF position

(see Figure 9 on page 23).

3. Verify that the bypass switch on the PPDM is in the NORMAL

position (see Figure 8).

Bypass Switch Voltage Switch

Figure 8. PPDM (with Front Cover Removed)

4. Changing the PPDM voltage switch setting. When the PPDM voltage

switch is set to the 240V position (the default) with 240V input, the

output voltage is 240/120V. When set to the 208V position with

208V input, the output voltage is 208/120V. See Table 1 for a list of

PPDM input/output voltage settings. Figure 8 shows the voltage

switch.

NOTE In most applications, the voltage switch does NOT need changing.

To change the switch position, remove the bracket screw and turn

the switch. Flip the bracket around to fit the new position and

reinstall.

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Table 1. Hardwired PPDM Input/Output Voltage Settings

Input Voltage

(from UPS)

EPPDMG6000-3U-HW Models Output Voltage

208V Switch Position Default 240V Switch Position

HV (T6-7) LV HV (T6-7) LV

208 208 120 208 104

220 220 126 220 110

230 230 131 230 115

240 240 138 240 120

Input Voltage

(from UPS)

EPPDMG-6000-3U-HWEU Models Output Voltage

230V Switch Position Default 240V Switch Position

HV (T6-7) LV HV (T6-7) LV

220 230 115 220 110

230 240 120 230 115

240 250 125 240 120

5. Remove the wiring access cover and the conduit landing plate and

retain (see Figure 9).

Punch holes in the conduit landing plate for the input and output

conduit using a Greenlee

®

punch or similar device.

6. Pull the input and output wires through separate conduit, leaving

approximately 0.5m (2 ft) of exposed wire. Attach a flexible metal

fitting to the end of each conduit.

7. Insert each conduit through a wiring access entry and attach the

conduit fitting to the panel. Strip 9 mm (0.35”) of insulation from the

end of each incoming wire.

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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PPDM Input Cord

PPDM Output Cord

PPDM Output

Circuit Breaker

RPO Connector

Communication Port

USB Port

Wiring Access Cover

Conduit Landing Plate

RJ-11 Connector

Figure 9. UPS and Hardwired PPDM Installation

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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8. Connect the input and ground wires to the terminal block according

to the PPDM model:

S For the EPPDMG6000-3U-HW model, see Figure 10 and Table 2.

S For the EPPDMG-6000-3U-HWEU model, see Figure 11 and

Table 2.

9. Connect the output and ground wires to the terminal block

according to the PPDM model:

S For the EPPDMG6000-3U-HW model, see Figure 10 and Table 2.

S For the EPPDMG-6000-3U-HWEU model, see Figure 11 and

Table 2.

UPS Output Line 2, 208–240V

Load Output Neutral (isolated)

Output

Ground

Source Input Line 1

Source Input Line 2

Input

Ground

Load Output 120V (isolated)

UPS Output Line 1, 208–240V

E4 1 2 3 4 5 6 7 E5

Figure 10. EPPDMG6000-3U-HW Model Terminal Block

Load Output Neutral (isolated)

Output

Earthing

Source Input Line 1

Source Input Line 2/N

UPS Output Line 2/N, 230–240V

Input

Earthing

Load Output 115–120V (isolated)

Load Output 230–240V (isolated)

UPS Output Line 1, 230–240V

E4123 4567E5

Figure 11. EPPDMG-6000-3U-HWEU Model Terminal Block

INSTALLATION

EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.com/powerquality

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Table 2. PPDM Wiring Specifications

Terminal

Position

PPDM Wire Function

Terminal Wire

Size Rating*

Tightening

Torque

EPPDMG6000-3U-HW EPPDMG-6000-3U-HWEU

1 Source Input Line 1 Source Input Line 1

2–17 mm

2

(14–6 AWG)

1.8 ±0.22 Nm

(16 ±2 lb in)

2 Source Input Line 2 Source Input Line 2/N

3 Load Output 120V (isolated) Load Output 230–240V (isolated)

4 Load Output 120V (isolated) Load Output 115–120V (isolated)

5 Load Output Neutral (isolated) Load Output Neutral (isolated)

6 UPS Output Line 1, 208–240V UPS Output Line 1, 230–240V

7 UPS Output Line 2, 208–240V UPS Output Line 2/N, 230–240V

E4 Input Ground Input Earthing

2–5 mm

2

(14–10 AWG)

8 mm

2

(8 AWG)

17 mm

2

(6 AWG)

2.26 ±0.22 Nm

(20 ±2 lb in)

2.82 ±0.22 Nm

(25 ±2 lb in)

3.95 ±0.22 Nm

(35 ±2 lb in)

E5 Output Ground Output Earthing

* Use 2.0 mm

2

(14 AWG) 75_C copper wire minimum.

10. Replace the wiring access cover and the conduit landing plate.

11. Continue to “PPDM Startup” on page 28.

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Eaton EPPDMG6000-3U-3 User manual

Eaton EPPDMG6000-3U-3 User manual

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