Wacker Neuson FUE 10/042/200 User manual

Brand: Wacker Neuson

Model: FUE 10/042/200

Type: User manual

This manual is also suitable for

Wacker Neuson FUE 10/042/200 is a frequency and voltage inverter that can convert 400-415V three-phase power into 42V three-phase power. It has a compact design with dimensions of 500 x 550 x 580 mm and weighs only 87 kg, making it easy to transport and maneuver on the job site. With a power output of 10.5 kVA, it can handle various power tools and equipment, delivering a stable and reliable power supply. The FUE 10/042/200 features four CEE 32A plug receptacles, allowing you to connect multiple devices simultaneously. It also comes with a 2.

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Operator's manual

Inverter

FUE 10

FUE-M/S 85A

FUE-M/S 86A

0109972en 001

02.2007

Foreword

1. Foreword

For your own safety and protection from bodily injuries, carefully read,

understand and follow the safety information in this manual.

Please operate and maintain your Wacker machine in accordance with

the instructions in this operator's manual. Your Wacker machine will

reward you with troublefree operation and a high degree of availability.

Defective components must be replaced immediately.

All rights, especially the right for copying and distribution, are reserved

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express permission in writing from Wacker Construction Equipment AG.

Any type of reproduction, distribution or saving on data carriers of any

type or method not authorized by Wacker represents an infringement of

valid copyrights and will be prosecuted. We expressly reserve the right

to make technical modifications - even without special notice - which aim

at further improving our machines or their safety standards.

Table of contents

1. Foreword 3

2. Safety information 5

2.1 General instructions ..............................................................................5

2.2 Operation ...............................................................................................5

2.3 Safety checks ........................................................................................7

2.4 Maintenance ..........................................................................................7

2.5 Transport ...............................................................................................8

2.6 Maintenance checks ..............................................................................8

3. Technical data 9

4. Note 11

4.1 Protective measures in conjunction with electronic inverters ..............11

4.2 Class rating I (grounded conductor) ....................................................11

4.3 Class rating III (protective low voltage) ...............................................12

5. Connecting the inverter 13

5.1 Assembly .............................................................................................13

5.2 Turning on the inverter ........................................................................13

5.3 Turning off the inverter ........................................................................13

5.4 Testing the insulation monitor .............................................................14

6. Operator's controls 15

6.1 FUE 10 ................................................................................................15

6.2 FUE-M/S 85A ......................................................................................15

6.3 FUE-M/S 85A/460 ...............................................................................16

6.4 FUE-M/S 85A/460RC ..........................................................................17

6.5 FUE-M/S 86A ......................................................................................19

7. Malfunctions 20

8. Disposal 22

8.1 Environmentally friendly recycling .......................................................22

EC Declaration of Conformity 23

DIN EN ISO 9001 Certificate 25

Inverter Safety information

SV00078en.fm 5

2. Safety information

for electronic frequency and voltage inverters

2.1 General instructions

2.1.1 Inverters may only be worked on independently by persons who

∗ are at least 18 years of age,

∗ are physically and mentally fit for this job,

∗ have been instructed in operating inverters and have proved their

abilities to the employer

∗ may be expected to carry out the job they are charged with carefully.

You must have been assigned to work on the inverters by the

company.

2.1.2 Inverters may only be operated according to their intended use, taking

the operator's manual of the manufacturer and this safety information

into account.

2.1.3 The persons charged with the operation of inverters must be made

familiar with the necessary safety measures relating to the machine. In

case of extraordinary uses, the employer shall give the necessary

additional instructions.

2.2 Operation

2.2.1 The function of operation levers (operator's controls) and safety

devices must not be influenced or disabled.

2.2.2 You must ensure that the inverter is only attached to the voltage and

frequency indicated on the rating plate. Choose correct cross section

for extension cord.

Safety information Inverter

SV00078en.fm 6

2.2.3 Only for FUE FUE-M/S 86A:

The frequency converter may only be connected to and operated with

electric power supplies that have < 30 mA residual current protective

devices.

For all other machines:

The frequency converter may only be connected to and operated with

electric power supplies that have < 30 mA residual current protective

devices (type B).

2.2.4 Before you start up the inverter, make sure that the machine is in a

vertically stable position to prevent it from tipping over, sliding away or

falling down.

2.2.5 Do not insert or pull out the power plug as a means of turning the

machine on or off. The same applies to the machines to be connected

to the inverter.

2.2.6 The power cable of the inverter must not be used to pull out the plug

from the plug receptacle.

2.2.7 Protect electric cable from heat, oil, and sharp edges.

2.2.8 Electrical equipment and material may only be used if they comply with

operational and local safety requirements. They must be in proper

condition and this condition is to be maintained.

2.2.9 Do not operate the inverter in areas where explosions may occur.

Dan

er to life

Inverter Safety information

SV00078en.fm 7

2.3 Safety checks

2.3.1 Before starting operation, the operator has to check that all control and

safety devices are functioning properly.

2.3.2 Check electric cables for damage on a regular basis.

2.3.3 Inverters may only be operated with all safety devices installed.

2.3.4 If defects on the safety devices or other defects impairing the

operational safety of machine are observed, the supervisor must be

informed immediately.

2.3.5 If there are defects jeopardizing operational safety, the machine has to

be switched off immediately.

2.4 Maintenance

2.4.1 Only use original spare parts. Alterations to this machine, incl.

adjustments of the frequency set by the manufacturer may only be

carried out with the express permission of WACKER. In case of non-

observance, all liability shall be refused.

2.4.2 Disconnect the inverter from the electrical power supply system before

carrying out maintenance and repair work.

2.4.3 Work on the electric parts of the machine may only be carried out by

skilled technicians.

2.4.4 The green-yellow grounded conductor of the connecting cable must be

longer so that it will not be torn off if the strain relief fails. If interrupted,

it can cause fatal injury. After conducting repairs, check the grounded

conductor for continuity.

2.4.5 As soon as maintenance and repair jobs have been completed, all

safety devices must be properly reinstalled.

2.4.6 Do not clean the machine with a high pressure washer.

Safety information Inverter

SV00078en.fm 8

2.5 Transport

2.5.1 For the loading and transportation of inverters with lifting gear, suitable

sling chains must be secured at the relevant fixing point.

2.5.2 When inverters are being transported in vehicles, precautions have to

be taken to ensure that they do not slip or fall over.

2.6 Maintenance checks

2.6.1 According to the conditions and frequency of use, inverters must be

checked for safe operation by a technician, for example at a WACKER

service station, at least once every 6 months and repaired if

necessary.

Please observe the appropriate rules and regulations valid in your

country.

Technical data

TD00679en.fm 9

3. Technical data

FUE 10/042/200 FUE 10/250/200 FUE-M/S 85A

Item no. 0610019 0610020 0108479

Width x Height x Depth mm: 500 x 550 x 580 500 x 500 x 550

Operating weight (mass) kg: 87 42

Power supply value (input)

Input voltage V: 400 - 415 3~

Frequency Hz: 50 - 60

Input current A: 24.5 13.7

Power kVA: 17 9

Connecting cable 2.5 m with 32 A CEE plug

2.5 m with 16 A

CEE plug

Delivery (output)

Output voltage V: 42 3~ 250 3~ 42 3~

Frequency

(programmable)

Hz:

0 - 200

(0 -150)

0 - 200

(0 - 150)

Output current A: 145 25 85

Power kVA: 10.5 6.18

Number of plug receptacles — 4 CEE 32A

Protection class IP 54 IP 44

Sound pressure level (L

) at

operator's station

dB(A):

< 70

Technical data

TD00679en.fm 10

FUE-M/S 85A/460 FUE-M/S 85A/460RC FUE-M/S 86A

Item no. 0008949 0008950 0610156

Width x Height x Depth mm: 500 x 550 x 580

Operating weight (mass) kg: 42

Remote control — X —

Power supply value (input)

Input voltage V: 460 3~ 230 1~

Frequency Hz: 50 - 60

Input current A: 13.7 37

Power kVA: 9 9

Connecting cable 2.5 m without plug

10 m without

plug

Delivery (output)

Output voltage V: 42 3~

Frequency

(programmable)

Hz:

0 - 200

(0 - 150)

Output current A: 85 86

Power kVA: 6.18 6.3

Number of plug

receptacles

4 CEE 32 A

Protection class IP 44

Sound pressure level (L

)

at operator's station

dB(A):

< 70

T00871en.fm 11

Note

4. Note

4.1 Protective measures in conjunction with electronic inverters

In addition to the protective measures, machines are divided into class

ratings. The class ratings specify protective measures to be taken to

prevent direct contact. A distinction is made between class ratings I, II

and III.

4.2 Class rating I (grounded conductor)

Power supply-dependent protective measures are protective

measures with a grounded conductor. The grounded conductor is

connected to the inactive bodies of electrical operating equipment. The

grounded conductor (PE) for insulated lines must be marked green-

yellow in its entirety.

Power supply-dependent protective measures shut off excess current

protective devices located upstream if an error occurs.

In the TT-net and TN-S-net:

∗ Protect plug receptacles up to 16 A for single-phase operation with

residual current protective devices that have a rated residual current of

30 mA.

∗ Protect 3-phase plug receptacles up to < 32 A with a residual current

protective device that have a rated residual current of < 30 mA. For

operation with electronic inverters, an "all-current sensitive residual

current protective device" with 30 mA must be used. If this is not

possible due to high stray currents (contingent on EMC line filters), a

differential current monitor must be employed.

Class rating I II III

Designation Grounded

conductor

Protective

insulation

Protective low voltage

Note

T00871en.fm 12

Caution:

Due to the high stray current levels of the interference filter,

make sure that the inverter is only connected to one fault

current protective switch. This will prevent the fault current

protective switch from being triggered inadvertently.

4.3 Class rating III (protective low voltage)

Protective low voltage are rated voltages up to 50 V of AC current. The

protective low voltage prevents the build-up of a dangerous contact

voltage.

Safety transformers are permitted for generating protective low

voltages for which the low-voltage side has no conductive connection

to the power supplying network.

The inverter must be grounded with the grounded conductor

connection!

Connecting the inverter

T01108en.fm 13

5. Connecting the inverter

5.1 Assembly

5.1.1 Assembly instructions for the version without plug receptacle

Danger of electrocution!

Only a qualified electrician is permitted to assemble the plug and

perform a safety check according to the directives in effect.

Observe the assembly instructions!

5.2 Turning on the inverter

5.2.1 Insert the plug into a suitable plug receptacle.

Only for FUE-M/S 85A/460 (RC):

5.2.2 Turn on the machine with the main switch.

∗ The green LED lights up when the machine door is closed.

For all machines:

5.2.3 Turn on the machine with the green ON button.

∗ The white LED lights up when the inverter is ready for operation.

∗ The green LED lights up if the temperature of the installed transformer

is OK. (A soft humming sound can be heard)

5.2.4 Turn on the connected vibrator with the circuit breaker.

5.3 Turning off the inverter

5.3.1 Turn off the connected vibrator with the circuit breaker.

5.3.2 Turn off the machine with the main switch or the red OFF button.

∗ All LEDs go out.

Danger to life

Connecting the inverter

T01108en.fm 14

5.4 Testing the insulation monitor

Only for FUE 10/250/200:

The function of the insulation monitor can be tested with the touch

button with control lamp:

∗ The machine must turn off when the touch button with control lamp is

pressed.

∗ The green LED goes out.

Operator's controls

T01108en.fm 15

6. Operator's controls

6.1 FUE 10

∗ Switched to the left: FUE does not output voltage

∗ Switched to the right: FUE outputs voltage

6.2 FUE-M/S 85A

∗ Switched to the left: FUE does not output voltage

∗ Switched to the right: FUE outputs voltage

Green LED for temperature indicator.

Touch button with control lamp for

insulation monitor

(only FUE 10/250/200)

Frequency controller

Circuit breaker on/off *

On/Off button with white LED

Frequency controller

Circuit breaker on/off *

On/Off button with white LED

Operator's controls

T01108en.fm 16

6.3 FUE-M/S 85A/460

Circuit breaker on/off

On/Off button with white LED

Green LED

transformer temperature

Green LED machine door

Frequency controller

Motor protection switch

Frequency display

Main switch

Operator's controls

T01108en.fm 17

6.4 FUE-M/S 85A/460RC

Receiver

Green LED machine door

Green LED

transformer temperature

Circuit breaker on/off

On/Off button with white LED

Frequency controller

Stop radio communication

Start radio communication

Increase frequency

Turn on load

Turn off load

Reduce frequency

Motor protection switch

Operator's controls

T01108en.fm 18

Frequency display

Main switch

Operator's controls

T01108en.fm 19

6.5 FUE-M/S 86A

Green LED

transformer temperature

Green LED machine door

Inverter malfunction

Frequency controller

Circuit breaker on/off

Preselection IR/AR

On/Off button with white LED

Motor protection switch

Malfunctions

T01108en.fm 20

7. Malfunctions

Only for FUE-M/S 85 and FUE-M/S 86:

For all machines:

Malfunction Cause Remedy

FUE does not start

Green LED machine door

is not lit

* Machine door is open

* LED defective

* Close machine door

* Replace LED

Vibrators are not

working

* Frequency is too low

* Fuse has blown

* Increase frequency via

frequency controller

* Activate fuse

* Use other plug

receptacle

Malfunction Cause Remedy

FUE does not work

None of the LEDs are lit

* CEE plug is plugged in

to the receptacle,

* There is no voltage

present

* Fault current protective

switch in the worksite

switchgear assembly was

triggered

* Inverter module in the

FUE defective

Reset the fault current

protective switch

FUE does not work

None of the LEDs are lit

* Inverter module in the

FUE defective

* Have machine repaired

FUE does not work

White LED is lit, green

LED is not lit

The transformer

temperature is too high

* Turn machine off,

disconnect it from the

power supply and allow it

to cool down in the air

* Only use air as a cooling

medium

FUE is working

White or green or both

LEDs are not lit

LED defective Replace LED

FUE starts sluggishly Power demand of the

connected machines is

too high

* Observe the power

specifications on the

rating plate,

* Reduce the number of

machines

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Wacker Neuson FUE 10/042/200 User manual

Brand: Wacker Neuson

Model: FUE 10/042/200

Type: User manual

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